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www.polytec.com · © Polytec 1
Structural Testing Using Scanning Vibrometry
Technology Seminar
www.polytec.com · © Polytec 2
 Software Improvements
 Optical derotator
 Stress/Strain measurement using LDVs
 Ultra-long range vibrometer system
 Automated Robot-based testing
Outline
www.polytec.com · © Polytec 3
Vibrometer Types
Single Point
Scanning
3 Axis
Scanning
3 Axis
Differential
Long Range
www.polytec.com · © Polytec 4
Interferometer
Camera
Steering Mirrors
Important: In order to calculate deflection shapes,
a fixed phase reference needs to be established
for every scanned measurement point.
Scanning Head
Test Object
Principle of Scanning Vibrometry
www.polytec.com · © Polytec 5
 If the object geometry is known, all 3 lasers
intersect for all (accessible) scan points
 3 simultaneously acquired vibration signals are
transformed into the object‘s coordinate system by
software
x
y z
Principles of 3D Vibrometry
www.polytec.com · © Polytec 6
1D Scanning
Simple Structures
 ODS
 Acoustics – noise source identification
 Rotating
3D Scanning
Complex Structures
 Structural dynamics
 Modal analysis
 FEM validation
 Stress & strain
 Robot-integrated
1D or 3D Scanning?
www.polytec.com · © Polytec 10
Optical Derotator
Video 1
Video 2
www.polytec.com · © Polytec 11
Strain Measurement Using PSV-3D
www.polytec.com · © Polytec 12
Strain – Case Study
-~ 2000 Points (6000 DOF)
- Points of FE Grid
- Video Triangulation
- Overlaps the lasers
- Provides accurately measured geometry
www.polytec.com · © Polytec 14
Strain – Case Study
ODS Strain
www.polytec.com · © Polytec 15
Example: deflection shape at 580 Hz
Case Study – FE  Experimental
www.polytec.com · © Polytec 16
Removing Uncertainty
www.polytec.com · © Polytec 18
MAC Result
Accelerometer Data < 0.64
www.polytec.com · © Polytec 19
FE Model Validation – Bridging the Gap
Amplitude(dB)
Frequency (Hz)
Frequency Shift
Density (% Change) = -1.3 %
Elastic Modulus (% Change) = -5.7 %
EMA
www.polytec.com · © Polytec 20
Sound Field Characterization
 Traditionally done with
microphone arrays
 Applications: TPA, Noise Source
Identification
 Measure vibration on an optically
reflective and acoustically
transparent membrane
Acoustics Studies with LDVs
Source: Laboratoire Vibrations Acoustique, France
www.polytec.com · © Polytec 21
Sound Source Characterization
 Change in refractive index
appears as change in normal
velocity
 Laser beam reflects from a rigid
surface
 Every measurement point gives
information on sound distribution
 Time domain animation provides
wave propagation information
Acoustics Studies with LDVs
Source: Andy Harland, Loughborough University
Discrete
Points on
Target
Laser
Source
Acoustic
Source
x
zy
Acoustic
Field
www.polytec.com · © Polytec 22
Power Distribution
 Obtained from power spectrum at
acoustic frequencies of interest
 Applications: source
characterization and identification;
hydrophone calibration; sound
intensity measurement; material
characterization; speakers,
distance sensors
Acoustics Studies with LDVs
Source: Andy Harland, Loughborough University
10 mm
www.polytec.com · © Polytec 24
RSV-150 long range laser vibrometer
 Bridge height 108m
 Steel framework
 Distance > 140m
 Excitation: train
displacement of the
bridge during slow
pass-by of train
Single Point Solutions
www.polytec.com · © Polytec 25
3D Scanning Vibrometry - RoboVib
www.polytec.com · © Polytec 26
Automated Data Acquisition
Scanning VibrometerRobot
Continue
Stop at pre-defined
positions
Scan
Start
(TCP/IP)
RoboVib – Workflow
www.polytec.com · © Polytec 27
Fully Automated Robot-Assisted 3-D
www.polytec.com · © Polytec 28

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An Introduction to Scanning Laser Vibrometry for Non-Contact Vibration Measurement

  • 1. www.polytec.com · © Polytec 1 Structural Testing Using Scanning Vibrometry Technology Seminar
  • 2. www.polytec.com · © Polytec 2  Software Improvements  Optical derotator  Stress/Strain measurement using LDVs  Ultra-long range vibrometer system  Automated Robot-based testing Outline
  • 3. www.polytec.com · © Polytec 3 Vibrometer Types Single Point Scanning 3 Axis Scanning 3 Axis Differential Long Range
  • 4. www.polytec.com · © Polytec 4 Interferometer Camera Steering Mirrors Important: In order to calculate deflection shapes, a fixed phase reference needs to be established for every scanned measurement point. Scanning Head Test Object Principle of Scanning Vibrometry
  • 5. www.polytec.com · © Polytec 5  If the object geometry is known, all 3 lasers intersect for all (accessible) scan points  3 simultaneously acquired vibration signals are transformed into the object‘s coordinate system by software x y z Principles of 3D Vibrometry
  • 6. www.polytec.com · © Polytec 6 1D Scanning Simple Structures  ODS  Acoustics – noise source identification  Rotating 3D Scanning Complex Structures  Structural dynamics  Modal analysis  FEM validation  Stress & strain  Robot-integrated 1D or 3D Scanning?
  • 7. www.polytec.com · © Polytec 10 Optical Derotator Video 1 Video 2
  • 8. www.polytec.com · © Polytec 11 Strain Measurement Using PSV-3D
  • 9. www.polytec.com · © Polytec 12 Strain – Case Study -~ 2000 Points (6000 DOF) - Points of FE Grid - Video Triangulation - Overlaps the lasers - Provides accurately measured geometry
  • 10. www.polytec.com · © Polytec 14 Strain – Case Study ODS Strain
  • 11. www.polytec.com · © Polytec 15 Example: deflection shape at 580 Hz Case Study – FE  Experimental
  • 12. www.polytec.com · © Polytec 16 Removing Uncertainty
  • 13. www.polytec.com · © Polytec 18 MAC Result Accelerometer Data < 0.64
  • 14. www.polytec.com · © Polytec 19 FE Model Validation – Bridging the Gap Amplitude(dB) Frequency (Hz) Frequency Shift Density (% Change) = -1.3 % Elastic Modulus (% Change) = -5.7 % EMA
  • 15. www.polytec.com · © Polytec 20 Sound Field Characterization  Traditionally done with microphone arrays  Applications: TPA, Noise Source Identification  Measure vibration on an optically reflective and acoustically transparent membrane Acoustics Studies with LDVs Source: Laboratoire Vibrations Acoustique, France
  • 16. www.polytec.com · © Polytec 21 Sound Source Characterization  Change in refractive index appears as change in normal velocity  Laser beam reflects from a rigid surface  Every measurement point gives information on sound distribution  Time domain animation provides wave propagation information Acoustics Studies with LDVs Source: Andy Harland, Loughborough University Discrete Points on Target Laser Source Acoustic Source x zy Acoustic Field
  • 17. www.polytec.com · © Polytec 22 Power Distribution  Obtained from power spectrum at acoustic frequencies of interest  Applications: source characterization and identification; hydrophone calibration; sound intensity measurement; material characterization; speakers, distance sensors Acoustics Studies with LDVs Source: Andy Harland, Loughborough University 10 mm
  • 18. www.polytec.com · © Polytec 24 RSV-150 long range laser vibrometer  Bridge height 108m  Steel framework  Distance > 140m  Excitation: train displacement of the bridge during slow pass-by of train Single Point Solutions
  • 19. www.polytec.com · © Polytec 25 3D Scanning Vibrometry - RoboVib
  • 20. www.polytec.com · © Polytec 26 Automated Data Acquisition Scanning VibrometerRobot Continue Stop at pre-defined positions Scan Start (TCP/IP) RoboVib – Workflow
  • 21. www.polytec.com · © Polytec 27 Fully Automated Robot-Assisted 3-D
  • 22. www.polytec.com · © Polytec 28

Notes de l'éditeur

  1. Unlike accelerometer data, the PSV data is starting to actually look like FEM data, but is MORE accurate.
  2. There are many issues with traditional contacting accelerometers, the most important of which are listed here.
  3. Accel data can easily be misleading, resulting in data you think is accurate but in fact is not.
  4. Operational Deflection Shape
  5. 2 ref channels per shaker, 4 uncorrelated signals for shakers
  6. This is a solid model of a cast aluminum transmission case that was tested with accelerometers and with the RoboVib.
  7. A finite element model was generated with about 20000 nodes and 69000 elements.
  8. ….we obtained the following data at 579.7 Hz…
  9. Extracting the X, Y, Z amplitude and phase spectrum for each scan point ……………
  10. We were able to use modal analysis software to perform curve fitting and extract the modes
  11. As you can see from this slide the MAC values from RoboVib are quite respectable – certainly when compared to the accelerometer data, which was all less than 0.64
  12. This resulted in a model update using the experimentally derived data. Density was changed by 1.3% and elastic modulus by 5.7%.