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Fsi 65 Point Pre Owned Checks
1. CERTIFICATION:
66- Point Vehicle Inspction
Each Certified Pre-Owned Forklift must pass a careful examination carried out by specially trained
Service Technicians at all Forklift Systems Inc. locations.
VEHICLE HISTORY:
1. All serial and model numbers match on vehicle and paperwork.
2. All service bulletins and recalled updates performed. (Nissan)
3. If equipment was maintained by F.S.I. Preventative Maintenance performed.
DRIVE TEST:
ENGINE
4. Starts properly (Cold or Hot)
5. Idles Properly
6. Accelerates Smoothly and Properly
7. Engine Noise Normal (Cold or Hot/High or Low Speeds)
8. Entire exhaust sytem not damaged or leaking
MAST
9. Operates smoothly (Grinding or Binding)
10. Chains operate properly (Tight and Greased)
11. Cylinders free from leaks and adjusted
ACCESSORIES
12. All dash gauges operate properly
13. Headlights/Taillights operate properly
14. Mirrors not cracked or damaged
BRAKES
15. Operate properly (Pedal effort/Height appropriate, No pulling/Pulsating
TRANSMISSION
16. Auto/Manual shifts normal (Cold or Hot)
17. Auto/Manual noise normal (Cold or Hot)
18. Drive Axle operation, noise normal
STEERING
19. Steers normal (Proper response, centering, freeplay)
20. Steer axle normal (tierod ends, steer cylinder)
SAFETY
21. Seatbelt attached and operating properly
22. Horn/Back-Up alarm operating preoperly
23. Forks with in OSHA specs (not broken or welded)
2. UNDERHOOD:
ENGINE CONTROL SYSTEM
24. No active or stored codes (Performed System Check)**
ELECTRICAL SYSTEM
25. Battery type, condition, load test correct
26. Alternator output correct (Check voltages)
27. Ignition system work properly
28. Starter works properly
COOLANT SYSTEM
29. Radiator (Check for leaks, condition of tubes, fins)
30. Pressure test radiator cap and coolant system
31. Cooling fans, clutches, motors operate properly
32. Water pump free from leaks or unusual noise
33. Coolant overflow tank/level sensor works properly
FLUIDS - Check Condition and Level; Add or Change as Required
34. Engine oil and filter (change)
35. Coolant (freeze point)
36. Brake Fluid
37. Transmission & Differential Fluid
38. Hydraulic Fluid
ENGINE
39. Fluid leaks (Record where and what is leaking)
40. Hoses, Lines: Coolant, fuel, brake, steering. (Check condition, leaks)
41. Belts (Check wear, cracks, fraying, proper adjustment)
42. Wiring (Check condition)
43. Water in oil (Check underside of filler cap)
44. Cylinder Compression (Check if necessary)
45. Power steering pump (Check for leaks, unusual noise)
46. Engine Mounts (Not broken or seperated)
FUEL SYSTEM
47. Replace air filter (Per Maintenance Schedule)
48. Check LP Regulator and Lock Off (No freezing)
49. Check Fuel Filters (Diesel Only)
50. Check LP lines from tank
UNDERBODY:
TRANSMISSION
51. No leaks on transmission
52. U-Joints not damaged, leaking or excess wear/looseness
53. Differential, drive axle not damaged or leaking
BRAKES
54. Wheel cylinders operate properly with no leaks
55. Shoes at least 50% thickness remaining
3. 56. Drums at least 50% thickness remaining
57. Brake lines, hoses, fittings not worn/leaking
58. Parking brake operates/adjusted properly
ELECTRICAL FORKLIFT CHECKS
MOTORS
59. Check all brushes (Normal wear)
60. Check armatures in motors
61. Check connections (Looseness)
BACK PANEL
62. Check all contactors and tips operate properly
63. Check power steering (IGBT's)
64. Check voltage at main card
65. Battery certified through outside company
**Only on applicable lift models