Comprehensive Power (www.comprehensivepower.com) is a leading designer and manufacturer of high-performance permanent magnet (PMAC) motors, variable speed generators, controls and drives. We provide enabling technology for rugged applications including several within the global oilfield, military, marine propulsion and renewable energy industries. The benefits of our high torque motors include providing full torque at stall speed, eliminating the need for any gearing, and our drive electronics provide several advantages around setup, resiliency, and maintenance. Our motors, which are designed for up to 20,000Hp and deliver as much as 214,400ft-lb of torque, feature unique characteristics around reduced size and weight, greater efficiency, and lower rotor inertia, relative to other solutions.
We invent and produce unique solutions which are manufactured in the USA, and we would like to power your next system.
2. Page 2Comprehensive Power Proprietary
Introduction to Comprehensive Power
Comprehensive Power is a leading
designer and manufacturer of high-
performance permanent magnet (PM)
motors, variable speed generators,
controls and drives
We provide enabling technology for
rugged industry applications including
global oilfield, military, marine propulsion
and renewable energy, as well as
machines which require high torque
We were founded in 1998, and are
located in Marlborough, MA
We invent and produce unique solutions
which are Manufactured in the USA
3. Page 3Comprehensive Power Proprietary
Systems Utilizing Comprehensive Power Products
have Operating Benefits which include…
Reductions in
- Fuel Consumption
- Emissions
- Noise
- Maintenance, Service, and Support Costs
Greater Uptime and Reliability
Less components enable faster setup time
Improved operator safety
Remote data capture, logging, and system communications
4. Page 4Comprehensive Power Proprietary
Why PM motors?
Full torque, even at stall speed
Motors can operate with higher
speeds and greater precision than
achieved by the established fluid or
electromechanical drive technologies
Direct-drive torque motor modules
reduce the need for power
transmission components such as
gear boxes, couplings and linkages,
thereby reducing the efficiency losses
in machinery created by these
components
Source: http://www.imsresearch.com/press-
release/more_machine_builders_turn_to_direct_drive_torque
_motor_modules&cat_id=201&type=LatestResearch
Example Comprehensive Power TeraTorq®
permanent magnet (PM) motor Torque – Speed curve
5. Page 5
TeraTorq® motors, in green, on skids with pumps
Top Drive with a TeraTorq® Motor
Faster setup time
“Always On” resilient power
electronics
Reduced Maintenance
Less space required/lighter weight –
preferable for offshore, marine, and
mobile equipment
Reduced fuel consumption
Safer operation for crew
Comprehensive Power Proprietary
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
6. Page 6Comprehensive Power Proprietary
Lightweight with high efficiency,
generators from Comprehensive
Power are deployed on each of the
two wind turbines in the picture.
TeraTorq® generator, yellow, in center
of turbines on right, is sealed for
subsea operation.
ORPC’s TidGen - the first grid connected tidal generation system in the US
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
7. Page 7
Industrial Power Systems, Inc. designs and builds quality electrical controls, switchboards
and switchgear. Formed in 1981, they have designed and built over 10,000 control panels
covering a broad electrical spectrum. Their strength is in complex and innovative
applications, especially where custom design and engineering is a requirement. The
company has vast experience in marine switchboards and controls and has built to ABS and
USCG specifications for cruise ships, casino boats, workboats, tankers, tugs, barges,
dredges, riverboats, ferries, pleasure craft and military vessels.
EcoMarine Propulsion Systems is a joint venture comprised of three world-class businesses
whose complementary expertise is the force behind marine electric propulsion and a pioneer
for the application of alternative green power sources for the tug/barge marketplace and
beyond worldwide. Offering an affordable electric propulsion drive that offers fuel savings,
reduced emissions, lower maintenance costs, simplicity of operation and improved vessel
environment with regard to noise and onboard sound level reductions.
Comprehensive Power, Inc. is a leading designer and manufacturer of high-performance permanent
magnet motors, generators, controls and drives. Based in Marlboro, Massachusetts, the company is an
enabling supplier and partner of leading firms in the mobile power, distributed power and renewable
energy sectors, helping them produce dynamic energy solutions. Comprehensive Power has supplied
power conversion equipment for submarines, self propelled acoustic targets, robots, vehicles, wind
turbines, drill rigs, transport systems and industrial equipment manufacturers for over eleven years.
The Force behind Marine Electric Propulsion
Ocean Tug/Barge Engineering has either directly designed, or been a fully participating engineering
partner, for 38 operational AT/B’s in the US market over the span of a quarter century. They have
engaged in six new build projects in the US as of 2006, and one overseas. The firm has also now
entered the international marketplace, with units under design for service in the Far East, and Eastern
Europe, and is pioneering the application of alternative "green" power sources for the tug/barge
marketplace worldwide. The firm has also expanded its product range with the introduction of new,
high technology harbor and offshore tug designs.
Comprehensive Power Proprietary
Improved
maneuverability
Full torque at low speed
Low rotor inertia in motors
enables rapid acceleration,
deceleration, or stopping
“Always On” / High
Uptime
Reduced Maintenance
Reduced Weight and
Smaller Footprint
Reduced Fuel
Consumption
Reduced Emissions
Increased Safety Read about the PowerRing™ Marine Propulsion
System for Workboats at www.ecomarinepropulsion.com
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
8. Page 8Comprehensive Power Proprietary
Custom motors and
power electronics
Rugged packaging,
including motors and
encapsulated power
electronics for subsea
deployment
High Uptime, Long Life
High Efficiency
Quiet (Low Noise)
Operation
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries.
9. Page 9Comprehensive Power Proprietary
Rollers
Presses
Shredders
Crushers
Compressors
Fans
Pumps
Hydraulic Power Units (HPUs)…
…and other high torque applications
where precise control and high performance
is required
We provide enabling technology to the global oilfield, renewable
energy, marine propulsion, and military industries and…
10. TeraTorq® High Performance PM Motors
and Variable Speed Generators
Catalog and custom designed machines based
upon 7 standard diameters with incremental
length for added torque
Sized from 160ft-lb to 214,400ft-lb
The same machine design functions well as a
motor or as a variable speed generator
The highest power density motors and
variable speed generators available
for your application
Page 10Comprehensive Power Proprietary
11. Page 11
TeraTorq® High Performance PM Motors
and Variable Speed Generators
Patented, propriety designs provide as much
as 5X reductions in size and weight compared
to motors and generators from other vendors
Designed for long life use in any environment
– rugged, sealed, and highly shock tolerant
Low rotor inertia enables unmatched, precise
control
High efficiency
Customizations for your system can include -
mounting, shaft interface, housing material,
pressure compensation for subsea
deployment, cable entries, and more
TeraTorq® motors have been deployed in subsea applications for military use since 2003, and on drill rigs since 2004. TeraTorq® motors and
generators have logged millions of hours of rugged field use.
Comprehensive Power Proprietary
12. Variable Speed Generator (VSG) Operation
Reduce fuel consumption and
emissions
Reduce engine wear and maintenance
Reduce size and weight
Eliminate need for synchronization
equipment and related complex
operational processes
Mitigate natural gas engine power
transient response times
Easy to control
Available for all engine manufacturers
Page 12Comprehensive Power Proprietary
CAT C32 engine with a TeraTorq® generator
About 5 feet shorter and about 8000lb lighter
vs. a ‘standard’ genset
13. Example - CAT® 3512 engine with a Conventional Generator (top) and a 3512 with a
TeraTorq® Variable Speed Generator
Space savings of 4’ 37/8”
(or a reduction in length
of 26.3%)
Weight reduction
approximately 6,150lb
(4,100lb vs. approximately
10,250lb)
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EcoMarine Propulsion Systems Corp Proprietary
14. Example CAT® C32 engine with a Conventional Generator (top) and a C32 with a TeraTorq® Variable Speed
Generator
Space savings of 4’ 111/2”
(or a reduction in length
of 35.2%)
Weight reduction
approximately 7,800lb
(1,200lb vs. approximately
9,000lb)
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EcoMarine Propulsion Systems Corp Proprietary
15. Example EMD® 12-710 engine with a TeraTorq® Variable Speed Generator
Total length about 202”
Combined weight about
41,000lb
2500kW available
from 680 RPM to 100RPM
Page 15
EcoMarine Propulsion Systems Corp Proprietary
16. The Most Advanced Modular Drive System
The image on the right
features multiple racks of
TIM-270s, or TIMs
(TeraTorq® Inverter
Modules).
Page 16Comprehensive Power Proprietary
17. TIMs
200kW / 250Hp power, 9”x9”x25” modules,
typically deployed in arrays
TIM-270 modules are fully interchangeable with
each other, reducing the number of spare parts
needed to be stocked. Any TIM automatically
performs:
AC/DC Rectification
DC/AC Inversion
DC/DC Power Balancing
TIMs are used to:
Drive motors
Transfer power from a generator or other
source
Transfer power to/from a switchboard or a
battery bank
Page 17Comprehensive Power Proprietary
18. Theory of Operation - TIMs
Each module has 6 power terminals
DC plus, minus and ground
3 AC (input / output) phases
Connected to DC by IGBT switches
Current can flow in any direction based on switch control
IGBTs switch rapidly with Pulse Width Modulation (PWM) control
Output is smoothed by phase inductors
Harmonics are actively controlled and reduced
AC voltage is between DC plus and minus
AC phases provide or draw current on command, at any
frequency from DC to 1,000 Hz
Modules automatically balance loads when connected in parallel
Can draw power from lower AC voltages with active power factor
correction
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10/10/2013Comprehensive Power Proprietary
19. TIMs
Designed for continuous “always on” redundant, fail-
safe system operation
The unlikely event of a failure of a TIM-270 in a
multiple TIM system only decreases the system power
proportionately
Such a failure still allows continued system operation and
avoids emergency equipment shutdown
TIM-270 modules can safely and easily be swapped or
replaced by anyone; no factory certification or special
training is required. Replacing a TIM-270 is a simple
“plug and play” operation.
Page 19Comprehensive Power Proprietary
20. TFMs (TeraTorq® Frame Modules)
Modular, expandable drive mounting system
with connections for
Power
Liquid cooling
Control
TFMs hold up to 4 TIMs
About 49” tall, 30.5” deep, 10” wide
All module connections are blind mate quick
disconnect for safe and foolproof operation
Page 20Comprehensive Power Proprietary
21. TCM (TeraTorq® Control Module)
Controls the operation of TIM lineups, which may
be connected to motors, generators, renewable
energy sources, batteries, ultracaps, switchboards,
etc
Provides information to/from a system controller
via the Modbus Application Protocol (MBAP) over an
Ethernet TCP/IP connection
Support for web based data collection,
troubleshooting, and preventative maintenance
programs
System status is continuously logged locally and can be viewed
over the internet:
Mode, power, status information
Voltages, speeds , currents, temperatures
Battery health (in hybrid systems)
Fault reporting and identification
Remote support personnel can spot many problems before they
interfere with operation and help work through any unusual
situation
Page 21Comprehensive Power Proprietary
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Custom Solutions
Custom PM motors and
generators are designed and
manufactured to support power,
speed, size, weight,
operational, and environmental
requirements.
Custom drive and control
electronics can address specific
power management,
transmission, size and
packaging requirements.
23. FAQs
Can I use TIM drive lineups with motors or generators
that are not manufactured by Comprehensive Power?
Yes you can (although we would like you to consider all
of our equipment, including our motors and generators,
our drives are compatible with products from other
manufacturers).
Can a TIM really be replaced by non-factory personnel?
Yes. After following your defined safe procedure to open
the circuit breaker for the drive line, just push a button
and pull the handle to remove a TIM, and then slide a
replacement in.
Can I use my own housing for my TIMs, TFMs, and TCMs?
Yes. we will assist your design efforts and support the
deployment of the equipment within your own housing.
Also we sell rack systems and cabinets, and we can also
recommend partners who also sell racks and cabinets for
our power electronics.
Page 23Comprehensive Power Proprietary
24. FAQs (con’d)
If a TIM fails, does my system stop operating?
No. In the unlikely event of a TIM failure, the
remaining TIMs will continue to operate, and the drive
lineup will have proportional power available.
Does a TIM need to be programmed or require a hardware
modification to perform an AC/DC conversion or another
function?
No. Any TIM can perform any function, and any TIM
can be placed in any TFM slot. The TIM’s function is
controlled by a TCM which is part of the drive lineup.
Can this drive and power electronics system function as a
Microgrid?
Yes. TIM systems support power being supplied from
one or multiple sources, including transformers,
switchboards, grid connections, generators and battery
banks. Power can be distributed to multiple loads,
including hotel loads, MCCs, motors and battery banks.
Page 24Comprehensive Power Proprietary
25. Page 25
Comprehensive Power Proprietary
Summary
TeraTorq® Motors and generators are available up to 214,400ft-lb
Customizations include mounting, shaft interface, housing material, pressure
compensation, and cable entries
Custom designed motors, generators, and power electronics are also available
Our high performance equipment provides substantial operational
advantages around
Size, Weight, Control, Efficiency
Up time, Reliability, Ruggedness
TIMs/TFMs/TCMs
Power and control Comprehensive Power motors or 3rd party motors
“Always on”
Web based monitoring, control
Support for heterogeneous system design - TIMs can drive TeraTorq® motors
and 3rd party motors
26. Page 26
Comprehensive Power Proprietary
Comprehensive Power
Let us power your system.
Jeff Sable, Director Sales and Marketing
(508) 460-0010 x706
jsable@comprehensivepower.com
@jeffsable on Twitter