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Rema Tip Top
1. Shanghai REMA TIP TOP Surfacing
Protection Engineering Co., Ltd.
REMA TIP TOP Clip.wmv
2. Contents
•REMA TIP TOP Worldwide
•REMA TIP TOP China
•Service Markets/ Industries
•Products and Services
•References
REMA TIP TOP Industry – Your competent partner worldwide! 2
3. REMA TIP TOP Worldwide
3.500 employees Established in
worldwide German in 1923
21 German 12 production and
subsidiaries/ processing facilities
35 international Agencies in
subsidiaries more than
200 countries
35 service facilities 235 service facilities
in Germany international
REMA TIP TOP Industry – Your competent partner worldwide! 3
4. Global Network
Subsidiaries
Representatives
REMA TIP TOP Industry – Your competent partner worldwide! 4
5. REMA TIP TOP – Quality with Future
REMA TIP TOP with its worldwide-known brand
since more than 80 years.....
is a synonym for...
Highest quality products and innovations
First-class services – worldwide and from one source
Reliability and competence
ONE BRAND – ONE SOURCE – ONE SYSTEM
REMA TIP TOP Industry – Your competent partner worldwide! 5
6. REMA TIP TOP – Quality System
Certified quality
• ISO- certification
• Highest quality standards at all production levels
• Carefully controlled raw materials
Innovation
• Own patents, utility models and trademarks
• Continuous development and testing of new
materials
• Innovative products from our own laboratories
• Own test benches
Environmental protection
• Products free from CFC and aromatic compounds
• Repairing ensures an extended durability of tyres, conveying plants
etc.
REMA TIP TOP Industry – Your competent partner worldwide! 6
7. Contents
•REMA TIP TOP Worldwide
•REMA TIP TOP China
•Service Markets/ Industries
•Products
•References
REMA TIP TOP Industry – Your competent partner worldwide! 7
8. REMA TIP TOP China
Established in 2004
Solely German owned
Sales Value 110M RMB in China 2010
197 members
Tianjin Plant
Service
Team all though
China –Project Based
Shanghai Workshop, 3600㎡
Guangzhou Plant
REMA TIP TOP Industry – Your competent partner worldwide! 8
9. Production of Rubber Lining Sheets
Vacuum Roller Head Equipment
All REMA TIP TOP corrosion
resistant rubber lining materials are
extruded
REMA TIP TOP Industry – Your competent partner worldwide! 9
10. Contents
•REMA TIP TOP Worldwide
•REMA TIP TOP China
•Service Markets/ Industries
•Products and Services
•References
REMA TIP TOP Industry – Your competent partner worldwide! 10
11. REMA TIP TOP Industry
The leading manufacturer and service provider for :
Conveyor Maintenance Wear Protection Corrosion Protection
ONE BRAND – ONE SOURCE – ONE SYSTEM
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12. REMA TIP TOP Industry
Wear Protection
We protect your plant against wear,
abrasion and caking resulting in
service life extension.
Our product offerings include:
• Different types and grades of rubber
for specific applications (food-quality,
oil, grease, fire resistant, anti-static,
etc.)
• Wear protection linings
• Special rubber molded parts
• Mill linings and components
• And much more
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13. REMA TIP TOP Industry
Conveyor Systems
We ensure that your conveyor systems
run smoothly and without any problems.
Our product offerings include:
• Materials for the lagging of pulleys and idlers
• Belt cleaning and belt cleaning systems
• Skirting and sealing materials
for conveying plants
• Hot and cold repair materials
• Vulcanizing and adhesive systems
•Turn Key Conveyor System Management
• And much more
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14. REMA TIP TOP Industry
Surface Protection
We establish your needs and offer
you
the right wear and/or anti-corrosion
protection systems and solutions.
Surface Protection Portfolio:
• Classic hard and soft rubber lining
systems
• Flake and laminate coatings
• Polyurethane and Polycarbamide
coating systems
REMA TIP TOP Industry – Your competent partner worldwide! 14
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16. Contents
•REMA TIP TOP WorldWide
•REMA TIP TOP China
•Service Markets/ Industries
•Products and Services
•References
REMA TIP TOP Industry – Your competent partner worldwide! 16
17. RTT Scope of Supply
Rema Tip Top´s Corrosion Protection -A Complete System
Material Supply
Technical Support
Technical Advisory Personnel
Maintenance
Total Turnkey Responsibility:
- Project Management
- Application
- Quality Control
REMA TIP TOP Industry – Your competent partner worldwide! 17
18. REMA TIP TOP Products
Rubber Lining
Rubber Lining
Chemoline soft rubber lining
Chemonit hard rubber lining
Coating Systems
COROFLAKE corrosion protection
TOPLINE corrosion protection laminates coatings
Laminates Coatings
Tip Top Lining Corrosion protection laminate coatings
COROPUR polyurethane
REMACOAT polyurea corrosion and abrasion protection
Polyurea Coatings
REMA TIP TOP Industry – Your competent partner worldwide! 18
19. Soft Rubber Lining – Chemoline
Excellent chemical and abrasion resistance with aggressive media with
a high solids content.
Universal Application
Flexible Applications
REMA TIP TOP Industry – Your competent partner worldwide! 19
20. Hard Rubber Lining – Chemonit
Outstanding chemical resistance against mineral acids, bases, organic
solvents and aqueous phases.
Proven and tested Solution for Water Treatment
Corrosion Protection with Approval Seal
REMA TIP TOP Industry – Your competent partner worldwide! 20
21. Coating Systems – Flake – COROFLAKE
Extraordinary High Temperature Stability, up to 90℃ wet and 230℃ dry
Protection against aggressive Media, most solvents, organic and
inorganic acids and alkaline media
Reliable Application System
REMA TIP TOP Industry – Your competent partner worldwide! 21
22. Coating Systems – Flake – COROFLAKE
Outstanding chemical resistance, while the flakes, which are aligned parallel to the
primer, offer excellent permeation resistance.
Based on polyester, vinyl ester, epoxy and epoxy-Novolac resins
Reinforced with either C-Glass flakes, mica or graphite.
Primer
1 Base coat
2 Base coat
3 Top coat
REMA TIP TOP Industry – Your competent partner worldwide! 22
23. Coating Systems – Polyurea – REMACOAT
Shortest possible Application Time
Maintenance-friendly
Especially high Resistance to Wear
Broad chemical resistance
REMA TIP TOP Industry – Your competent partner worldwide! 23
24. Coating Systems – Polyurea – REMACOAT
REMACOAT Polyurea coatings characteristics
Fast set. Return to service in minutes
No VOC´s and little to no odour
Weather tolerant: Cures at low temperatures –10°C
Insensitivity to moisture and humidity
Excellent resistant to thermal shock
Unlimited application thickness
Flexible, waterproof, seamless and resilient
Excellent stability against wear
Minimal water permeability
Suitable up to 120°C ( 250°F), dry
Bonds perfectly to most substrates such as: metal, concrete, ceramics, wood, rubber with the
corresponding primer
REMA TIP TOP Industry – Your competent partner worldwide! 24
25. Coating Systems – Polyurethane – COROPUR
Time-saving and flexible Application
High humidity and low temperatures application, -5℃, 98% R.H
Excellent Adhesion
Single component
Moisture-hardening coating
Atmospheric corrosion protection
Steel water constructions
Silicone high-temperature coatings 450 -600℃
REMA TIP TOP Industry – Your competent partner worldwide! 25
26. LONGER LIFETIME
Highest Quality Products and Services
- Reduce operation cost and increase production efficiency by
minimize downtime
REMA TIP TOP Industry – Your competent partner worldwide! 26
27. Application
Before vulcanization
SGL Project
Bayer Shanghai Project After vulcanization and grinding
REMA TIP TOP Industry – Your competent partner worldwide! 27
29. Contents
•REMA TIP TOP Worldwide
•REMA TIP TOP China
•Service Markets/ Industries
•Products and Services
•References
REMA TIP TOP Industry – Your competent partner worldwide! 29
30. References - Mining
Murrin – Murrin Project Australia
REMA TIP TOP Industry – Your competent partner worldwide! 30
31. References -Chemicals
Wacker Burghausen, Germany
2,000 ㎡ of CHEMONIT 31, CHEMOLINE 3, CHEMOLINE 4 A and CHEMOLINE 4 CN.
Medium: sodium chloride, brine, hydrochloric acid and caustic soda solution
REMA TIP TOP Industry – Your competent partner worldwide! 31
32. References – Chemicals
Mitsubishi Chemicals, Indonesia
The bottom of a storage tank for industrial diesel oil (IDO) was coated with REMACOAT D-
40.
REMA TIP TOP Industry – Your competent partner worldwide! 32
33. References - Petrochemicals
Shell AG, Hamburg, Germany
The surface of four loading bridges on the river Elbe was coated with a polyurea system
developed specifically for this application (REMACOAT C).
REMA TIP TOP Industry – Your competent partner worldwide! 33
34. References - Petrochemicals
Statoil, Norway
In the early 1980s, Statoil had two gas pipelines, each 8 km long and in a ventilated
concrete tunnel about 300 m under sea level, lined with COROPUR Tar. Despite the
permanent influence of salt water, almost 100 % humidity and constant ventilation, the
polyurethane lining is still in very good condition. A good 20 years after the original lining, in
2003, the customer decided not to renew it, but to simply have repaired the little
mechanical damage that had occurred. This result exceeds by far the experience customary
to the market.
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35. References - Industrial water treatment works
The activity of REMA TIP TOP in this
environmental protection area is basically the
supply of lining systems for the protection of
aeration tanks, sludge thickeners, scrapers, waste-
water piping and sedimentation baths.
The combination of the high chemical resistance of
REMA TIP TOP lining systems and their good
mechanical properties with low abrasion values
result in very long service lives in industrial effluent
treatment works.
REMA TIP TOP Industry – Your competent partner worldwide! 35
36. References - Paper and pulp industry
REMA TIP TOP lining systems are resistant to changing temperatures with simultaneous
corrosive attack. Their application in couch pits, Hollanders, tubs, nutsch filters and
bleaching towers can provide long-term protection of these plant components.
REMA TIP TOP Industry – Your competent partner worldwide! 36
37. References - Food industry
The composition of jointless REMA TIP TOP lining systems comply with most food laws so
that they are highly appropriate for use in the food industry.
Typical applications in the food industry include the lining of process and storage tanks for
starch production, storage tanks and secondary containment for chemicals, water treatment
systems and fermenters for the brewing industry.
REMA TIP TOP Industry – Your competent partner worldwide! 37
38. References - Fertilizers
The winning of phosphates for the fertiliser industry is achieved in processes where rocks
containing phosphates are decomposed at high temperatures and under vacuum.
REMA TIP TOP has supplied the proven rubber lining systems required for many years and
all over the world.
REMA TIP TOP Industry – Your competent partner worldwide! 38
39. References - Flue gas desulphurization plant
Flue gas desulphurisation plants
(FGD`s) have been installed in
many countries.
Tip Top offers today the most
reliable and advanced corrosion
protection systems for FGD
plants.
REMA TIP TOP Industry – Your competent partner worldwide! 39
40. References - Flue gas desulphurization plant
FDG Iskenderun - Turkey
REMA TIP TOP Industry – Your competent partner worldwide! 40
41. Thank you!
Please direct your surface protection to REMA
TIP TOP.
Johnson Xiao/肖森
Sales Manager
SHANGHAI REMA TIP TOP Surface Protection Engineering Co.,Ltd.
Tel: +86 (21) 6401 1983-110
Fax: +86 (21) 6401 3243
Mobile: +86 150 2171 9830
Email: Johnson.Xiao@rema-tiptop.com.cn
www.rema-tiptop.com
www.rema-tiptop.com.cn
REMA TIP TOP Industry – Your competent partner worldwide! 41