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Technical Area   (Engineering /Inspection) Developed by Marcos Dropa
Our purpose is to give technical support to the productive sectors, providing information for the production areas, doing so that the product will always conform to the technical demands of the client.  In addition to this support our mission is to also understand the development of new technology, changing work processes and systems, aiming at the improvement of quality and the reduction of costs.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Technical Area Division:
Technical Team
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Overall Vision : Process variables verification and their interaction Group Analysis
ACVO Processes  Definition FMEA Order Evaluation   Evaluation of technical offer  and the order ,[object Object],[object Object],[object Object],[object Object],[object Object],Technical Budget Evaluation (Group )  Engineering Processes Flow
Order Evaluation (documentation) Project Pre Analysis (NDT+ Dimensional+ Machining) Individual Technical Analysis ( Melting, Heat Treatment, Welding) Technical Closing Meeting FMEA PROJECT AREA  PROJECT ELABORATION Information  project Project  Defined HANDOVER
Documents ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
FTFU
FQA
FTCC
FTA
 
Product
Product  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Addressing:
Product  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Addressing:
ALTONA  ALLOYS
Group 1 (EA-01...) Carbon Steel for mechanical construction Meeting the norm ASTM A A 27  Minimum lot :  800Kg in part. Furnace: Arc and Induction Ex: EA- 01701 (SAE 1045), EA-1708 (GS-60) Altona Alloys
Group 2 (EA-02...) Medium Manganese Steel for mechanical construction Meeting the norms ASTM A 148 e ASTM A 27 Minimum lot : 800Kg in parts Furnace: Arc and Induction Ex: EA-2101 (ASTM A 216 Gr WCC) Altona Alloys
Group 3 (EA-03...) Ingots Minimum Lot 1600 Kg  Furnace: Arc and AOD Ex: EA 3122 (ASTM A 182 grau F22) Altona Alloys
Group 4, 5 e 6 (EA-04..., EA-05... E EA-05...) Structural Steel, meeting the norm ASTM A 148,   EA-4 ... Cromium- molybdenum,   EA-5... Tool Steel and alloys resistant to wear    EA-6...  chromium-nickel-molybdenum. Minimum lot: 800 Kg in parts Furnace: Arc and Induction  Ex: EA-4201 (SAE-4140), EA-5304 (CH13) e EA-6401 (SAE-4340). Altona Alloys
Group 7 Stainless Steel Minimum lot : 200 Kg in parts Maximum lot: 4 tons for parts with low carbon  like CF3 – C:0.03% Furnace: Arc, Induction e AOD Ex: EA-7336 (ASTM A 743 CA6NM) Altona Alloys
Group 8    Hadfield Steel Minimum lot: 800 Kg in parts Minimum lot limited by the number of molds Furnace: Arc Ex: EA-8301 (ASTM A 128 degrees C) Altona Alloys
Group 9 Heat Resistant Steel Minimum lot: 200 to 800 Kg in parts Furnace: Arc, AOD, Induction Ex: EA-9351 (ASTM A 297 degree HH) Altona Alloys
Group 10 High Chromium and Nickel Cast Iron  Minimum lot : 800 Kg Furnaces: Arc and Induction Ex: EA-10218 ASTM A 532 degree III A e Ni Hard 4 EA 10701 Altona Alloys
Special Alloys:  Ferrosilicon (EA-101... or Sicro 5 Din GX 90SiCr15.5) • Cast Iron with a high content of Si • Resistant to oxidants and reducers (nitric acid,sulphuric acid) • Extreme brittleness • Manufacturing technology Graphited Steel PW16 S (EA 5901) • Tool Steel with nodules of Graphite • Seamless Pipe Rolling(pitch cylinders)
Special Alloys Duplex Stainless Steel ( ASTM A 297 e ASTM A 890  •  Ferritic/Austenitic-structured Steel • Resistance to oxidation, Mechanical resistance and abrasion resistance •  Lloyd’s Register Certificate for class  DIN 1.4515 (ASTM A 890 grau 1B)
Special Alloys: Nickel Superalloys: Alloys used in cases of extreme corrosion along with high temperatures. Melting technology ( AOD  e Induction Furnace) Hasteloy- Cloretos ASTM A 494 degree CW12MW  CZ100-  alkaline facilities ASTM A 494 degree CZ 100
COPRAL 2009 Getting to know ALTONA’S processes

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Technical area presentation

  • 1. Technical Area (Engineering /Inspection) Developed by Marcos Dropa
  • 2. Our purpose is to give technical support to the productive sectors, providing information for the production areas, doing so that the product will always conform to the technical demands of the client. In addition to this support our mission is to also understand the development of new technology, changing work processes and systems, aiming at the improvement of quality and the reduction of costs.
  • 3.
  • 5.
  • 6.
  • 7. Order Evaluation (documentation) Project Pre Analysis (NDT+ Dimensional+ Machining) Individual Technical Analysis ( Melting, Heat Treatment, Welding) Technical Closing Meeting FMEA PROJECT AREA PROJECT ELABORATION Information project Project Defined HANDOVER
  • 8.
  • 9.
  • 10. FTFU
  • 11. FQA
  • 12. FTCC
  • 13. FTA
  • 14.  
  • 16.
  • 17.
  • 19. Group 1 (EA-01...) Carbon Steel for mechanical construction Meeting the norm ASTM A A 27 Minimum lot : 800Kg in part. Furnace: Arc and Induction Ex: EA- 01701 (SAE 1045), EA-1708 (GS-60) Altona Alloys
  • 20. Group 2 (EA-02...) Medium Manganese Steel for mechanical construction Meeting the norms ASTM A 148 e ASTM A 27 Minimum lot : 800Kg in parts Furnace: Arc and Induction Ex: EA-2101 (ASTM A 216 Gr WCC) Altona Alloys
  • 21. Group 3 (EA-03...) Ingots Minimum Lot 1600 Kg Furnace: Arc and AOD Ex: EA 3122 (ASTM A 182 grau F22) Altona Alloys
  • 22. Group 4, 5 e 6 (EA-04..., EA-05... E EA-05...) Structural Steel, meeting the norm ASTM A 148, EA-4 ... Cromium- molybdenum, EA-5... Tool Steel and alloys resistant to wear EA-6... chromium-nickel-molybdenum. Minimum lot: 800 Kg in parts Furnace: Arc and Induction Ex: EA-4201 (SAE-4140), EA-5304 (CH13) e EA-6401 (SAE-4340). Altona Alloys
  • 23. Group 7 Stainless Steel Minimum lot : 200 Kg in parts Maximum lot: 4 tons for parts with low carbon like CF3 – C:0.03% Furnace: Arc, Induction e AOD Ex: EA-7336 (ASTM A 743 CA6NM) Altona Alloys
  • 24. Group 8 Hadfield Steel Minimum lot: 800 Kg in parts Minimum lot limited by the number of molds Furnace: Arc Ex: EA-8301 (ASTM A 128 degrees C) Altona Alloys
  • 25. Group 9 Heat Resistant Steel Minimum lot: 200 to 800 Kg in parts Furnace: Arc, AOD, Induction Ex: EA-9351 (ASTM A 297 degree HH) Altona Alloys
  • 26. Group 10 High Chromium and Nickel Cast Iron Minimum lot : 800 Kg Furnaces: Arc and Induction Ex: EA-10218 ASTM A 532 degree III A e Ni Hard 4 EA 10701 Altona Alloys
  • 27. Special Alloys: Ferrosilicon (EA-101... or Sicro 5 Din GX 90SiCr15.5) • Cast Iron with a high content of Si • Resistant to oxidants and reducers (nitric acid,sulphuric acid) • Extreme brittleness • Manufacturing technology Graphited Steel PW16 S (EA 5901) • Tool Steel with nodules of Graphite • Seamless Pipe Rolling(pitch cylinders)
  • 28. Special Alloys Duplex Stainless Steel ( ASTM A 297 e ASTM A 890 • Ferritic/Austenitic-structured Steel • Resistance to oxidation, Mechanical resistance and abrasion resistance • Lloyd’s Register Certificate for class DIN 1.4515 (ASTM A 890 grau 1B)
  • 29. Special Alloys: Nickel Superalloys: Alloys used in cases of extreme corrosion along with high temperatures. Melting technology ( AOD e Induction Furnace) Hasteloy- Cloretos ASTM A 494 degree CW12MW CZ100- alkaline facilities ASTM A 494 degree CZ 100
  • 30. COPRAL 2009 Getting to know ALTONA’S processes