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ENGINEERING APPLICATIONS
           OF
     THE PRINCIPLES
           OF
 PROJECTIONS OF SOLIDES.


1. SECTIONS OF SOLIDS.
2. DEVELOPMENT.
3. INTERSECTIONS.

         STUDY CAREFULLY
   THE ILLUSTRATIONS GIVEN ON
          NEXT SIX PAGES !
SECTIONING A SOLID.                         The action of cutting is called
       An object ( here a solid ) is cut by            SECTIONING a solid
          some imaginary cutting plane                            &
      to understand internal details of that        The plane of cutting is called
                     object.                             SECTION PLANE.
Two cutting actions means section planes are recommended.

                                                                                 OBSERVER                 E
                                                                                                       AN
                                                                                                    PL
A) Section Plane perpendicular to Vp and inclined to Hp.              ASSUME
                                                                                                 ON V.
                                                                      UPPER PART               CT IN F
                                                                                            SE
   ( This is a definition of an Aux. Inclined Plane i.e. A.I.P.)      REMOVED

   NOTE:- This section plane appears                                 (A)
              as a straight line in FV.

B) Section Plane perpendicular to Hp and inclined to Vp.
    ( This is a definition of an Aux. Vertical Plane i.e. A.V.P.)
    NOTE:- This section plane appears                                (B)
               as a straight line in TV.
Remember:-
1. After launching a section plane                                  ASSUME
                                                                    LOWER PART
                                                                                               SE
                                                                                                  CT
                                                                                                     ON
   either in FV or TV, the part towards observer                    REMOVED                        IN PLA
                                                                                                      TV
                                                                                                         .
                                                                                                           NE
                                                                                 OBSERVER
   is assumed to be removed.
2. As far as possible the smaller part is
   assumed to be removed.
For TV
ILLUSTRATION SHOWING
                                                Fo
   IMPORTANT TERMS                                 rT
     IN SECTIONING.                                   ru
                                                         e   Sh
                                                               ap
                                                                  e

             SECTION
             PLANE

                                                   TRUE SHAPE
                                                   Of SECTION

                       x                    y

      Apparent Shape
         of section
                                        SECTION LINES
                                          (450 to XY)


                           SECTIONAL T.V.
Typical Section Planes
          &
   Typical Shapes
          Of
       Sections.                                     Section Plane   Ellipse
                            Section PlaneTriangle Through Generators
                            Through Apex




                                            ola
                                         rab
                                      Pa
                         Section Plane Parallel         Section Plane Hyperbola
                           to end generator.            Parallel to Axis.

                                              Ellipse                Trapezium




                             Cylinder through           Sq. Pyramid through
                               generators.                 all slant edges
DEVELOPMENT OF SURFACES OF SOLIDS.
 MEANING:-
 ASSUME OBJECT HOLLOW AND MADE-UP OF THIN SHEET. CUT OPEN IT FROM ONE SIDE AND
 UNFOLD THE SHEET COMPLETELY. THEN THE SHAPE OF THAT UNFOLDED SHEET IS CALLED
 DEVELOPMENT OF LATERLAL SUEFACES OF THAT OBJECT OR SOLID.

 LATERLAL SURFACE IS THE SURFACE EXCLUDING SOLID’S TOP & BASE.

 ENGINEERING APLICATION:
 THERE ARE SO MANY PRODUCTS OR OBJECTS WHICH ARE DIFFICULT TO MANUFACTURE BY
 CONVENTIONAL MANUFACTURING PROCESSES, BECAUSE OF THEIR SHAPES AND SIZES.
 THOSE ARE FABRICATED IN SHEET METAL INDUSTRY BY USING
 DEVELOPMENT TECHNIQUE. THERE IS A VAST RANGE OF SUCH OBJECTS.

 EXAMPLES:-
 Boiler Shells & chimneys, Pressure Vessels, Shovels, Trays, Boxes & Cartons, Feeding Hoppers,
 Large Pipe sections, Body & Parts of automotives, Ships, Aeroplanes and many more.

  WHAT IS
                                        To learn methods of development of surfaces of
  OUR OBJECTIVE
                                         different solids, their sections and frustums.
  IN THIS TOPIC ?
                                   1. Development is different drawing than PROJECTIONS.
But before going ahead,            2. It is a shape showing AREA, means it’s a 2-D plain drawing.
    note following                 3. Hence all dimensions of it must be TRUE dimensions.
   Important points.               4. As it is representing shape of an un-folded sheet, no edges can remain hidden
                                      And hence DOTTED LINES are never shown on development.
                 Study illustrations given on next page carefully.
Development of lateral surfaces of different solids.
                                    (Lateral surface is the surface excluding top & base)
    Cylinder:         A Rectangle
                                                                                          Pyramids: (No.of triangles)
                                                          Cone: (Sector of circle)                     S


H                                                                                                                  S

                                                                    L                                  L
                           πD
    D
            H= Height D= base diameter                                  θ
    Prisms:         No.of Rectangles                 R=Base circle radius.                  L= Slant edge.
                                                     L=Slant height.                        S = Edge of base
                                                           R 3600
                                                     θ    =L




                                                              +
                                           H



        S       S      H= Height S = Edge of base
                                                                            Cube: Six Squares.

                Tetrahedron: Four Equilateral Triangles




                          All sides
                        equal in length
FRUSTUMS
DEVELOPMENT OF                             DEVELOPMENT OF
FRUSTUM OF CONE                       FRUSTUM OF SQUARE PYRAMID
                                                                 Base side

                                                                     Top side



    L                                 L
             L1                                L1

                   θ


        R
θ   =   L
            3600
        +




R= Base circle radius of cone
L= Slant height of cone                   L= Slant edge of pyramid
L1 = Slant height of cut part.            L1 = Slant edge of cut part.



                                 STUDY NEXT NINE PROBLEMS OF
                                   SECTIONS & DEVELOPMENT
Problem 1: A pentagonal prism , 30 mm base side & 50 mm axis                                   Solution Steps:for sectional views:
 is standing on Hp on it’s base with one side of the base perpendicular to VP.                  Draw three views of standing prism.
 It is cut by a section plane inclined at 45º to the HP, through mid point of axis.             Locate sec.plane in Fv as described.
 Draw Fv, sec.Tv & sec. Side view. Also draw true shape of section and                          Project points where edges are getting
 Development of surface of remaining solid.                                                     Cut on Tv & Sv as shown in illustration.
                            C
              PE                                                                                Join those points in sequence and show
            HA
           S
           E                                                                                    Section lines in it.
         RU B
       T                             D
                                                       Y1                                       Make remaining part of solid dark.



          A                                                                          A         B         C         D
                        E                                                                                                    E         A
                                                               d ’        d”   c”
                                                            c’

                   X1                             e’                 e”             b”
                                             b’

                                a’
                    X                                                     a”
                                                                                    Y
                                         e                                                            DEVELOPMENT
                                                             d
For True Shape:            a                                                             For Development:
Draw x1y1 // to sec. plane
                                                                                         Draw development of entire solid. Name from
Draw projectors on it from                                   c
                                                                                         cut-open edge I.e. A. in sequence as shown.
cut points.                                   b                                          Mark the cut points on respective edges.
Mark distances of points                                                                 Join them in sequence in st. lines.
of Sectioned part from Tv,                                                               Make existing parts dev.dark.
on above projectors from
x1y1 and join in sequence.
Draw section lines in it.
It is required true shape.
Problem 2: A cone, 50 mm base diameter and 70 mm axis is                                            Solution Steps:for sectional views:
standing on it’s base on Hp. It cut by a section plane 450 inclined                                 Draw three views of standing cone.
 to Hp through base end of end generator.Draw projections,                                          Locate sec.plane in Fv as described.
sectional views, true shape of section and development of surfaces                                  Project points where generators are
of remaining solid.                                                                                 getting Cut on Tv & Sv as shown in
                                                                                                    illustration.Join those points in
                                       ON
                                   C TI                                                             sequence and show Section lines in it.
                                 SE                                                                 Make remaining part of solid dark.
                            OF
                        E                                 Y1                                                                 A
                   H AP                                                            SECTIONAL S.V
               S
          UE                                                   o’




                                                                        E N
                                                                                                                                  B




                                                                      AN IO
     TR




                                                                    PL CT
                                                                     SE
                                                                                                     DEVELOPMENT                       C

                                                                                                                                           D

                                  X1                                                                                                         E
                                            X   a’ h’b’    c’ g’      f’ d’   e’                              Y
                                                                                   g” h”f”   a”e”   b”d” c”                                F
                                                               g
For True Shape:                                     h                                                                                  G
                                                                         f
Draw x1y1 // to sec. plane
Draw projectors on it from                                                         For Development:                                H
cut points.                                     a                             e    Draw development of entire solid.
Mark distances of points                                                           Name from cut-open edge i.e. A.           A
of Sectioned part from Tv,                                                         in sequence as shown.Mark the cut
on above projectors from
                                                    b                    d
                                                                                   points on respective edges.
x1y1 and join in sequence.                                     c                   Join them in sequence in
Draw section lines in it.                           SECTIONAL T.V
                                                                                   curvature. Make existing parts
It is required true shape.                                                         dev.dark.
Problem 3: A cone 40mm diameter and 50 mm axis is resting on one generator on Hp( lying on Hp)
 which is // to Vp.. Draw it’s projections.It is cut by a horizontal section plane through it’s base
 center. Draw sectional TV, development of the surface of the remaining part of cone.

Follow similar solution steps for Sec.views - True shape – Development as per previous problem!

                      o’                                                           DEVELOPMENT
                                                                                          A




                                                     a’
                                                                                              B




                                            ’b     h
                                                               HORIZONTAL




                                               ’ c’
                                                               SECTION PLANE                         C


                                                    g’
                                      d’f’                                                               D
    X   a’ h’b’   c’ g’    f’ d’ e’                                  o’ Y
                                      e’



                      g                                                        O                         E
                                              g1
            h                  f      f1                 h1                                              F

        a                          e e1                   a1           o1                            G
                  O
                                                                                                 H
            b                  d       d1                b1
                                                                                          A
                      c                         c1
                                                     SECTIONAL T.V
                                      (SHOWING TRUE SHAPE OF SECTION)
Note the steps to locate                               Problem 4: A hexagonal prism. 30 mm base side &
                                             Points 1, 2 , 5, 6 in sec.Fv:                           55 mm axis is lying on Hp on it’s rect.face with axis
                                              Those are transferred to                               // to Vp. It is cut by a section plane normal to Hp and
                                              1st TV, then to 1st Fv and                             300 inclined to Vp bisecting axis.
    a’ b’        c’ f’           d’ e’             Then on 2nd Fv.                                   Draw sec. Views, true shape & development.

                                                         3
                                                              SECTIONAL F.V.                         Use similar steps for sec.views & true shape.




                                                                                 a’ b’
                                                                         4
                                                                                                     NOTE: for development, always cut open object from
                                             2                                   5                   From an edge in the boundary of the view in which
                                                                                                     sec.plane appears as a line.




                                                                                     c’ f’
                                                                                                     Here it is Tv and in boundary, there is c1 edge.Hence
                                             1                                   6                   it is opened from c and named C,D,E,F,A,B,C.
X                                                                                                Y




                                                                                  d’ e’
                                                          8                7
                      f
                                                 1 ,2                                f1
                                                        3,8
                                     e                                               a1 e1
     a
                                                                                                 A.V.P300 inclined to Vp
                                                                           4,7
                                                                                                 Through mid-point of axis.
    b                                d                                            b1 d1
                                                                                 5,6
                                                                                                                  AS SECTION PLANE IS IN T.V.,
                  c                                                              c1                    CUT OPEN FROM BOUNDRY EDGE C1 FOR DEVELOPMENT.
                          X1         8
                          1
                                                                                             C           D          E         F        A         B        C


             2                                                7


                                                                      Y1
                 3                                                6
         TR
           UE
              SH
                AP
                   E      OF
                             SE                           5
                                CT       4
                                   IO
                                     N
                                                                                                                        DEVELOPMENT
Problem 5:A solid composed of a half-cone and half- hexagonal pyramid is
            PE                                 shown in figure.It is cut by a section plane 450 inclined to Hp, passing through
        S HA      3
       UE 2                                     mid-point of axis.Draw F.v., sectional T.v.,true shape of section and
    TR                    4                    development of remaining part of the solid.
                                      Y1       ( take radius of cone and each side of hexagon 30mm long and axis 70mm.)
                              5
1                                         O’                                                                 Note:
                       6                                                                     A               Fv & TV 8f two solids




                                                                                     T
                                                                                                             sandwiched




                                                                                  EN
                                                                                                             Section lines style in both:




                                                                                  PM
        7                                                                                            B
                                                                                                             Development of




                                                                                LO
                                                   4’




                                                                              VE
                                                                                                             half cone & half pyramid:




                                                                            DE
                                           3’
      X1                                    5’                                                               C
                                  2’ 6’                    F.V.                                  2
                                                                              4          3

                                                                                                         1       D
                      1’ 7’
             X                                                      Y
                      d’e’         c’f’                 g’b’   a’       O
                                    f
                                                                                                                 E
                                                          g                                              7
                                  6
                      e                        5
            SECTIONAL 7                                                       4          5       6
                                                   4
            TOP VIEW.                                          a
                                                                                                             F
                           1                   3
                      d               2                   b                                          G

                                      c
                                                                                             A
Problem 6: Draw a semicircle 0f 100 mm diameter and inscribe in it a largest                            TO DRAW PRINCIPAL
circle.If the semicircle is development of a cone and inscribed circle is some                          VIEWS FROM GIVEN
curve on it, then draw the projections of cone showing that curve.                                        DEVELOPMENT.


                                                                                               E
                                                                                    D                       F
                              o’                          R=Base circle radius.                4
                                                          L=Slant height.               3              5
                                                                R 3600 C                                                G
                                                          θ =   L




                                                                 +
                        1’
            L           7’                                                         2                            6
                                                                       B                                                    H
                             6’
                               2’
                                                                                        1
                                     3’ 5’       4’
                                                                                               θ        7
   X     a’ h’ b’       c’ g’            d’f’ e’ Y
                                                                   A                                                            A
                                                                                              O
                             g                                                                                      L
                                 6
                h                            f              Solution Steps:
                                         5
                                                            Draw semicircle of given diameter, divide it in 8 Parts and inscribe in it
                                                             a largest circle as shown.Name intersecting points 1, 2, 3 etc.
        a           7
                                 o                          Semicircle being dev.of a cone it’s radius is slant height of cone.( L )
                                             4        e
                                                            Then using above formula find R of base of cone. Using this data
                    1
                                                            draw Fv & Tv of cone and form 8 generators and name.
                                                            Take o -1 distance from dev.,mark on TL i.e.o’a’ on Fv & bring on o’b’
                b                    3       d              and name 1’ Similarly locate all points on Fv. Then project all on Tv
                        2
                                                            on respective generators and join by smooth curve.
                             c
Problem 6: Draw a semicircle 0f 100 mm diameter and inscribe in it a largest                            TO DRAW PRINCIPAL
circle.If the semicircle is development of a cone and inscribed circle is some                          VIEWS FROM GIVEN
curve on it, then draw the projections of cone showing that curve.                                        DEVELOPMENT.


                                                                                                E
                                                                                       D                    F
                              o’                          R=Base circle radius.                4
                                                          L=Slant height.              3               5
                                                                R 3600       C                                      G
                                                          θ =   L




                                                                 +
                        1’
            L           7’                                                         2                        6
                                                                        B                                                 H
                             6’
                               2’
                                                                                       1
                                     3’ 5’       4’
                                                                                               θ        7
   X     a’ h’ b’       c’ g’            d’f’ e’ Y
                                                                    A                                                         A
                                                                                              O
                             g                                                                                  L
                                 6
                h                            f              Solution Steps:
                                         5
                                                            Draw semicircle of given diameter, divide it in 8 Parts and inscribe in it
                                                             a largest circle as shown.Name intersecting points 1, 2, 3 etc.
        a           7
                                 o                          Semicircle being dev.of a cone it’s radius is slant height of cone.( L )
                                             4        e
                                                            Then using above formula find R of base of cone. Using this data
                    1
                                                            draw Fv & Tv of cone and form 8 generators and name.
                                                            Take o -1 distance from dev.,mark on TL i.e.o’a’ on Fv & bring on o’b’
                b                    3       d              and name 1’ Similarly locate all points on Fv. Then project all on Tv
                        2
                                                            on respective generators and join by smooth curve.
                             c
Problem 7:Draw a semicircle 0f 100 mm diameter and inscribe in it a largest                     TO DRAW PRINCIPAL
rhombus.If the semicircle is development of a cone and rhombus is some curve                    VIEWS FROM GIVEN
on it, then draw the projections of cone showing that curve.                                      DEVELOPMENT.

                                                                                                        Solution Steps:
                        o’                                                                              Similar to previous
                                                                                                             Problem:
                                                                                        E
                                                                          D                         F
                                                                                        4
                                                                  C           3                 5               G
                                                                      2                                     6
                                                              1                                                     7
                       2’ 6’
                                                          B                                                             H
                                 3’ 5’
       a’ h’ b’        c’ g’
   X           1’ 7’
                                     f’ d’ e’
                                             4’   Y                                     θ
                        g                             A                                                                     A
                                                                                       O                L
               7            6
           h                           f
                                 5
                                                                                  R=Base circle radius.
                                                                                  L=Slant height.
                                                                                        R 3600
       a                                 4    e                                   θ =   L




                                                                                           +
           b                      3
                                       d
                             2
               1
                        c
Problem 8: A half cone of 50 mm base diameter, 70 mm axis, is standing on it’s half base on HP with it’s flat face
parallel and nearer to VP.An inextensible string is wound round it’s surface from one point of base circle and
brought back to the same point.If the string is of shortest length, find it and show it on the projections of the cone.

TO DRAW A CURVE ON
  PRINCIPAL VIEWS
FROM DEVELOPMENT.                                                                            Concept: A string wound
                                                                                             from a point up to the same
                       o’                                                                    Point, of shortest length
                                                           A                                 Must appear st. line on it’s
                                                                                             Development.
                                                                        B
                                                                                             Solution steps:
                                                                                             Hence draw development,
                                                            1               C                Name it as usual and join
                                                                                             A to A This is shortest
                     2’     3’    4’                                             D           Length of that string.
                1’                                              2
                                                                                             Further steps are as usual.
                                                                3                            On dev. Name the points of
                                                                                             Intersections of this line with
X                                              Y                    4                E
       a’       b’    c’          d’      e’                                                 Different generators.Bring
                                                   O                                         Those on Fv & Tv and join
       a              o                   e
                                  4                                                          by smooth curves.
                                                                                             Draw 4’ a’ part of string dotted
                              3                                                              As it is on back side of cone.
                 1     2
            b                         d
                      c

                                                                            A
Problem 9:      A particle which is initially on base circle of a cone, standing
on Hp, moves upwards and reaches apex in one complete turn around the cone.
Draw it’s path on projections of cone as well as on it’s development.
Take base circle diameter 50 mm and axis 70 mm long.

                                                                                                It’s a construction of curve
                         o’                                                                     Helix of one turn on cone:
                7’                                                 DEVELOPMENT                  Draw Fv & Tv & dev.as usual
                                             HELIX CURVE
                    6’                                                                          On all form generators & name.
                                                                        A                       Construction of curve Helix::
                             5’
                              4’
                                                                                    B           Show 8 generators on both views
                                3’                                                              Divide axis also in same parts.
                    2’                                                      1
                                                                                                Draw horizontal lines from those
         1’                                                                             C       points on both end generators.
                                                                                2               1’ is a point where first horizontal
X                                                  Y
    a’ h’b’     c’ g
                   g’                f’ d’ e’                                               D   Line & gen. b’o’ intersect.
                                                                                3
                                                                                                2’ is a point where second horiz.
        h                                f                 O                4               E   Line & gen. c’o’ intersect.
                                                               7
                         6                                          6   5                       In this way locate all points on Fv.
                               5
                7
                                                                                            F   Project all on Tv.Join in curvature.
    a                                         e
                    O                4                                                          For Development:
                                                                                                Then taking each points true
                                     3                                                  G       Distance From resp.generator
        b   1                            d
                         2                                                                      from apex, Mark on development
                         c                                                          H           & join.
                                                                        A
Q 15.26: draw the projections of a cone resting on the ground on its base and show on them, the shortest path
by which a point P, starting from a point on the circumference of the base and moving around the cone will
return to the same point. Base ofn cone 65 mm diameter ; axis 75 mm long.



                                                         1
                                                12

                                           11

                                  10

                              9


                      8
                                                              θ=103º
                  7


                  6



                          5


                                  4

                                       3


   X
                                            2
                                                    2 3
                                                 1 12 11
                                                              4  5       6                            Y
                                                              10 9       8 7
                                                              4
                                                         3           5
                                                     2                     6

                                                1                              7
                                                 12                        8
                                                         11            9
                                                              10
Q e: A right circular cone base 30 mm side and height 50 mm rests on its base on H.P. It is cut by a section
plane perpendicular to the V.P., inclined at 45º to the H.P. and bisecting the axis. Draw the projections of the
truncated cone and develop its lateral surface.


                                               1
                                      12
                                                           A
                             11

                                                   B
                        10
                                                   C
                        9
                                                       D

                    8                                  E
                                                                                   θ=103º
                                                           F
                 7                                           G
                                                             H
                                                           I
                6
                                                       J
                                                                                                   g
                                                                                           ef
                        5                              K                                   i h
                                                                                       d
                                                                                       j
                             4                                                c
                                                       L                       k
                                                                     bl
                                  3                    A       a


   X
                                           2          2 3
                                                   1 12 11
                                                                                   4  5                    6        Y
                                                                                   10 9                    8 7
                                                                                   4
                                                                   3                                   5
                                                       2         b
                                                                          c        d                        6
                                                                                           e
                                                                                               f

                                                   1       a                                       g
                                                                                                                7
                                                                                               h
                                                                 l                         i
                                                   12                     k        j                        8
                                                                     11                                9
                                                                                   10
Q 14.11: A square pyramid, base 40 mm side and axis 65 mm long, has its base on the HP and all
the edges of the base equally inclined to the VP. It is cut by a section plane, perpendicular to the
VP, inclined at 45º to the HP and bisecting the axis. Draw its sectional top view, sectional side
view and true shape of the section. Also draw its development.



     21                31                                                        A
                                 o’                                          1


                        41
                                           3’
                                                                                         D
11                                                                   4
                             2’ 4’
                                                         O

                                                                 3
              1’

                             b’ d’                   Y
X                                               c’
          a’                 45º                             2                       C
                                   d
                                   4

                   1                                     1
          a                  o         3
                                                c                        B


                                                         A
                                 2


                              b
Q 14.14: A pentagonal pyramid , base 30mm side and axis 60 mm long is lying on one of its triangular faces
on the HP with the axis parallel to the VP. A vertical section plane, whose HT bisects the top view of the axis
and makes an angle of 30º with the reference line, cuts the pyramid removing its top part. Draw the top view,
sectional front view and true shape of the section and development of the surface of the remaining portion of
the pyramid.




                          o’                                                                                                                C
                                                                                                                        B

                                                                       a’                                                                               D
                                                                                                                                                            5
                                                                                            A
                                                                6’
    60




                                                           b’e’                        1’                                                       4
                                                                                                                                                                E
                                                                                                                                        3
                                                                                                                                2
                                                                                                               1                                                    6
                                                          5’                                      2’
         a’       b’ e’                c’ d’        c’d’                                                           o’
X                                                                                                                           Y
                                                           b1               4’               3’
                  b                                                                                                                                                     A
                                          c          c1                                                                             O               1

                                                                                                  2
                                                                                                                   o1
                                                                        a1                   3
                               o
                                               30




         a                                                                         1
                                                                                                       31’
              6                                     d1            6         4
                                                                                                               21’
                                         d
                                   5                                         41’
                      e                                    5      e1

                                                                                                             11’
                                                                  51’


                                                                                            61’
Q 14.11: A square pyramid, base 40 mm side and axis 65 mm long, has its base on the HP with
two edges of the base perpendicular to the VP. It is cut by a section plane, perpendicular to the
VP, inclined at 45º to the HP and bisecting the axis. Draw its sectional top view and true shape of
the section. Also draw its development.



            3
                                                                                                 A
                        2        o’
                                                                                         1

                                             True length
2                                              of slant
                                            2 3 edge
                                2’ 3’
                                                                                                         D
                                                                                                 4
        1                                                                O
                                                           True length
                                                     1 4     of slant                3
            1’ 4’                                             edge

                                                                                 2
    X       a’ d’                            b’ c’
                                                             Y
                                                                                                     C
            a                                   b
                    1


                                        2                                1
                            o
                                                                                             B
                                        3
                                                                             A
                    4
            d                                  c
Q.15.11: A right circular cylinder, base 50 mm diameter and axis 60 mm long, is standing on HP on its
base. It has a square hole of size 25 in it. The axis of the hole bisects the axis of the cylinder and is
perpendicular to the VP. The faces of the square hole are equally inclined with the HP. Draw its
projections and develop lateral surface of the cylinder.


                    2’ 3’     4’   5’           6’
                1’ 12’ 11’   10’   9’           8’ 7’




                             b’                                             B                                   B




                   a’                       c’                      A                   C               C                 A




                             d’                                             D                                   D



  X                                                                 a               c                                                  Y
                                                            1   2       3   4   5           6   7   8       9   10   11       12   1

                             4b
                    3         d    5
                    a                   c
           2                                      6



       1                                                7


           12                                     8

                    a                       c
                     11                 9
                              b
                             10
                              d
Q.15.21: A frustum of square pyramid has its base 50 mm side, top 25 mm side and axis 75 mm. Draw
the development of its lateral surface. Also draw the projections of the frustum (when its axis is vertical
and a side of its base is parallel to the VP), showing the line joining the mid point of a top edge of one
face with the mid point of the bottom edge of the opposite face, by the shortest distance.



                         o’                                                      A                  A1




                                                                             D
                                                          True
                                                                         P
                                                        length of
                                                          slant
                                                          edge       C
                                                                             R

                                                                B                              D1
                    a’           p’   b’
                    d’                c’       A

                                          r’

                                                                         S
                                                                                          C1
                                                   s’
   75


                                                                                     B1
                                                                     Q
                          q’
             a1’                                         b1’
  X          d1’                                         c 1’                                            Y
              d1                                         c1     A1

                             p
                                               r
                         d                c

   50   25                            o

                         a                b
                                                   s
               a1   q                                    b1

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Development of surfaces of solids

  • 1. ENGINEERING APPLICATIONS OF THE PRINCIPLES OF PROJECTIONS OF SOLIDES. 1. SECTIONS OF SOLIDS. 2. DEVELOPMENT. 3. INTERSECTIONS. STUDY CAREFULLY THE ILLUSTRATIONS GIVEN ON NEXT SIX PAGES !
  • 2. SECTIONING A SOLID. The action of cutting is called An object ( here a solid ) is cut by SECTIONING a solid some imaginary cutting plane & to understand internal details of that The plane of cutting is called object. SECTION PLANE. Two cutting actions means section planes are recommended. OBSERVER E AN PL A) Section Plane perpendicular to Vp and inclined to Hp. ASSUME ON V. UPPER PART CT IN F SE ( This is a definition of an Aux. Inclined Plane i.e. A.I.P.) REMOVED NOTE:- This section plane appears (A) as a straight line in FV. B) Section Plane perpendicular to Hp and inclined to Vp. ( This is a definition of an Aux. Vertical Plane i.e. A.V.P.) NOTE:- This section plane appears (B) as a straight line in TV. Remember:- 1. After launching a section plane ASSUME LOWER PART SE CT ON either in FV or TV, the part towards observer REMOVED IN PLA TV . NE OBSERVER is assumed to be removed. 2. As far as possible the smaller part is assumed to be removed.
  • 3. For TV ILLUSTRATION SHOWING Fo IMPORTANT TERMS rT IN SECTIONING. ru e Sh ap e SECTION PLANE TRUE SHAPE Of SECTION x y Apparent Shape of section SECTION LINES (450 to XY) SECTIONAL T.V.
  • 4. Typical Section Planes & Typical Shapes Of Sections. Section Plane Ellipse Section PlaneTriangle Through Generators Through Apex ola rab Pa Section Plane Parallel Section Plane Hyperbola to end generator. Parallel to Axis. Ellipse Trapezium Cylinder through Sq. Pyramid through generators. all slant edges
  • 5. DEVELOPMENT OF SURFACES OF SOLIDS. MEANING:- ASSUME OBJECT HOLLOW AND MADE-UP OF THIN SHEET. CUT OPEN IT FROM ONE SIDE AND UNFOLD THE SHEET COMPLETELY. THEN THE SHAPE OF THAT UNFOLDED SHEET IS CALLED DEVELOPMENT OF LATERLAL SUEFACES OF THAT OBJECT OR SOLID. LATERLAL SURFACE IS THE SURFACE EXCLUDING SOLID’S TOP & BASE. ENGINEERING APLICATION: THERE ARE SO MANY PRODUCTS OR OBJECTS WHICH ARE DIFFICULT TO MANUFACTURE BY CONVENTIONAL MANUFACTURING PROCESSES, BECAUSE OF THEIR SHAPES AND SIZES. THOSE ARE FABRICATED IN SHEET METAL INDUSTRY BY USING DEVELOPMENT TECHNIQUE. THERE IS A VAST RANGE OF SUCH OBJECTS. EXAMPLES:- Boiler Shells & chimneys, Pressure Vessels, Shovels, Trays, Boxes & Cartons, Feeding Hoppers, Large Pipe sections, Body & Parts of automotives, Ships, Aeroplanes and many more. WHAT IS To learn methods of development of surfaces of OUR OBJECTIVE different solids, their sections and frustums. IN THIS TOPIC ? 1. Development is different drawing than PROJECTIONS. But before going ahead, 2. It is a shape showing AREA, means it’s a 2-D plain drawing. note following 3. Hence all dimensions of it must be TRUE dimensions. Important points. 4. As it is representing shape of an un-folded sheet, no edges can remain hidden And hence DOTTED LINES are never shown on development. Study illustrations given on next page carefully.
  • 6. Development of lateral surfaces of different solids. (Lateral surface is the surface excluding top & base) Cylinder: A Rectangle Pyramids: (No.of triangles) Cone: (Sector of circle) S H S L L πD D H= Height D= base diameter θ Prisms: No.of Rectangles R=Base circle radius. L= Slant edge. L=Slant height. S = Edge of base R 3600 θ =L + H S S H= Height S = Edge of base Cube: Six Squares. Tetrahedron: Four Equilateral Triangles All sides equal in length
  • 7. FRUSTUMS DEVELOPMENT OF DEVELOPMENT OF FRUSTUM OF CONE FRUSTUM OF SQUARE PYRAMID Base side Top side L L L1 L1 θ R θ = L 3600 + R= Base circle radius of cone L= Slant height of cone L= Slant edge of pyramid L1 = Slant height of cut part. L1 = Slant edge of cut part. STUDY NEXT NINE PROBLEMS OF SECTIONS & DEVELOPMENT
  • 8. Problem 1: A pentagonal prism , 30 mm base side & 50 mm axis Solution Steps:for sectional views: is standing on Hp on it’s base with one side of the base perpendicular to VP. Draw three views of standing prism. It is cut by a section plane inclined at 45º to the HP, through mid point of axis. Locate sec.plane in Fv as described. Draw Fv, sec.Tv & sec. Side view. Also draw true shape of section and Project points where edges are getting Development of surface of remaining solid. Cut on Tv & Sv as shown in illustration. C PE Join those points in sequence and show HA S E Section lines in it. RU B T D Y1 Make remaining part of solid dark. A A B C D E E A d ’ d” c” c’ X1 e’ e” b” b’ a’ X a” Y e DEVELOPMENT d For True Shape: a For Development: Draw x1y1 // to sec. plane Draw development of entire solid. Name from Draw projectors on it from c cut-open edge I.e. A. in sequence as shown. cut points. b Mark the cut points on respective edges. Mark distances of points Join them in sequence in st. lines. of Sectioned part from Tv, Make existing parts dev.dark. on above projectors from x1y1 and join in sequence. Draw section lines in it. It is required true shape.
  • 9. Problem 2: A cone, 50 mm base diameter and 70 mm axis is Solution Steps:for sectional views: standing on it’s base on Hp. It cut by a section plane 450 inclined Draw three views of standing cone. to Hp through base end of end generator.Draw projections, Locate sec.plane in Fv as described. sectional views, true shape of section and development of surfaces Project points where generators are of remaining solid. getting Cut on Tv & Sv as shown in illustration.Join those points in ON C TI sequence and show Section lines in it. SE Make remaining part of solid dark. OF E Y1 A H AP SECTIONAL S.V S UE o’ E N B AN IO TR PL CT SE DEVELOPMENT C D X1 E X a’ h’b’ c’ g’ f’ d’ e’ Y g” h”f” a”e” b”d” c” F g For True Shape: h G f Draw x1y1 // to sec. plane Draw projectors on it from For Development: H cut points. a e Draw development of entire solid. Mark distances of points Name from cut-open edge i.e. A. A of Sectioned part from Tv, in sequence as shown.Mark the cut on above projectors from b d points on respective edges. x1y1 and join in sequence. c Join them in sequence in Draw section lines in it. SECTIONAL T.V curvature. Make existing parts It is required true shape. dev.dark.
  • 10. Problem 3: A cone 40mm diameter and 50 mm axis is resting on one generator on Hp( lying on Hp) which is // to Vp.. Draw it’s projections.It is cut by a horizontal section plane through it’s base center. Draw sectional TV, development of the surface of the remaining part of cone. Follow similar solution steps for Sec.views - True shape – Development as per previous problem! o’ DEVELOPMENT A a’ B ’b h HORIZONTAL ’ c’ SECTION PLANE C g’ d’f’ D X a’ h’b’ c’ g’ f’ d’ e’ o’ Y e’ g O E g1 h f f1 h1 F a e e1 a1 o1 G O H b d d1 b1 A c c1 SECTIONAL T.V (SHOWING TRUE SHAPE OF SECTION)
  • 11. Note the steps to locate Problem 4: A hexagonal prism. 30 mm base side & Points 1, 2 , 5, 6 in sec.Fv: 55 mm axis is lying on Hp on it’s rect.face with axis Those are transferred to // to Vp. It is cut by a section plane normal to Hp and 1st TV, then to 1st Fv and 300 inclined to Vp bisecting axis. a’ b’ c’ f’ d’ e’ Then on 2nd Fv. Draw sec. Views, true shape & development. 3 SECTIONAL F.V. Use similar steps for sec.views & true shape. a’ b’ 4 NOTE: for development, always cut open object from 2 5 From an edge in the boundary of the view in which sec.plane appears as a line. c’ f’ Here it is Tv and in boundary, there is c1 edge.Hence 1 6 it is opened from c and named C,D,E,F,A,B,C. X Y d’ e’ 8 7 f 1 ,2 f1 3,8 e a1 e1 a A.V.P300 inclined to Vp 4,7 Through mid-point of axis. b d b1 d1 5,6 AS SECTION PLANE IS IN T.V., c c1 CUT OPEN FROM BOUNDRY EDGE C1 FOR DEVELOPMENT. X1 8 1 C D E F A B C 2 7 Y1 3 6 TR UE SH AP E OF SE 5 CT 4 IO N DEVELOPMENT
  • 12. Problem 5:A solid composed of a half-cone and half- hexagonal pyramid is PE shown in figure.It is cut by a section plane 450 inclined to Hp, passing through S HA 3 UE 2 mid-point of axis.Draw F.v., sectional T.v.,true shape of section and TR 4 development of remaining part of the solid. Y1 ( take radius of cone and each side of hexagon 30mm long and axis 70mm.) 5 1 O’ Note: 6 A Fv & TV 8f two solids T sandwiched EN Section lines style in both: PM 7 B Development of LO 4’ VE half cone & half pyramid: DE 3’ X1 5’ C 2’ 6’ F.V. 2 4 3 1 D 1’ 7’ X Y d’e’ c’f’ g’b’ a’ O f E g 7 6 e 5 SECTIONAL 7 4 5 6 4 TOP VIEW. a F 1 3 d 2 b G c A
  • 13. Problem 6: Draw a semicircle 0f 100 mm diameter and inscribe in it a largest TO DRAW PRINCIPAL circle.If the semicircle is development of a cone and inscribed circle is some VIEWS FROM GIVEN curve on it, then draw the projections of cone showing that curve. DEVELOPMENT. E D F o’ R=Base circle radius. 4 L=Slant height. 3 5 R 3600 C G θ = L + 1’ L 7’ 2 6 B H 6’ 2’ 1 3’ 5’ 4’ θ 7 X a’ h’ b’ c’ g’ d’f’ e’ Y A A O g L 6 h f Solution Steps: 5 Draw semicircle of given diameter, divide it in 8 Parts and inscribe in it a largest circle as shown.Name intersecting points 1, 2, 3 etc. a 7 o Semicircle being dev.of a cone it’s radius is slant height of cone.( L ) 4 e Then using above formula find R of base of cone. Using this data 1 draw Fv & Tv of cone and form 8 generators and name. Take o -1 distance from dev.,mark on TL i.e.o’a’ on Fv & bring on o’b’ b 3 d and name 1’ Similarly locate all points on Fv. Then project all on Tv 2 on respective generators and join by smooth curve. c
  • 14. Problem 6: Draw a semicircle 0f 100 mm diameter and inscribe in it a largest TO DRAW PRINCIPAL circle.If the semicircle is development of a cone and inscribed circle is some VIEWS FROM GIVEN curve on it, then draw the projections of cone showing that curve. DEVELOPMENT. E D F o’ R=Base circle radius. 4 L=Slant height. 3 5 R 3600 C G θ = L + 1’ L 7’ 2 6 B H 6’ 2’ 1 3’ 5’ 4’ θ 7 X a’ h’ b’ c’ g’ d’f’ e’ Y A A O g L 6 h f Solution Steps: 5 Draw semicircle of given diameter, divide it in 8 Parts and inscribe in it a largest circle as shown.Name intersecting points 1, 2, 3 etc. a 7 o Semicircle being dev.of a cone it’s radius is slant height of cone.( L ) 4 e Then using above formula find R of base of cone. Using this data 1 draw Fv & Tv of cone and form 8 generators and name. Take o -1 distance from dev.,mark on TL i.e.o’a’ on Fv & bring on o’b’ b 3 d and name 1’ Similarly locate all points on Fv. Then project all on Tv 2 on respective generators and join by smooth curve. c
  • 15.
  • 16. Problem 7:Draw a semicircle 0f 100 mm diameter and inscribe in it a largest TO DRAW PRINCIPAL rhombus.If the semicircle is development of a cone and rhombus is some curve VIEWS FROM GIVEN on it, then draw the projections of cone showing that curve. DEVELOPMENT. Solution Steps: o’ Similar to previous Problem: E D F 4 C 3 5 G 2 6 1 7 2’ 6’ B H 3’ 5’ a’ h’ b’ c’ g’ X 1’ 7’ f’ d’ e’ 4’ Y θ g A A O L 7 6 h f 5 R=Base circle radius. L=Slant height. R 3600 a 4 e θ = L + b 3 d 2 1 c
  • 17. Problem 8: A half cone of 50 mm base diameter, 70 mm axis, is standing on it’s half base on HP with it’s flat face parallel and nearer to VP.An inextensible string is wound round it’s surface from one point of base circle and brought back to the same point.If the string is of shortest length, find it and show it on the projections of the cone. TO DRAW A CURVE ON PRINCIPAL VIEWS FROM DEVELOPMENT. Concept: A string wound from a point up to the same o’ Point, of shortest length A Must appear st. line on it’s Development. B Solution steps: Hence draw development, 1 C Name it as usual and join A to A This is shortest 2’ 3’ 4’ D Length of that string. 1’ 2 Further steps are as usual. 3 On dev. Name the points of Intersections of this line with X Y 4 E a’ b’ c’ d’ e’ Different generators.Bring O Those on Fv & Tv and join a o e 4 by smooth curves. Draw 4’ a’ part of string dotted 3 As it is on back side of cone. 1 2 b d c A
  • 18. Problem 9: A particle which is initially on base circle of a cone, standing on Hp, moves upwards and reaches apex in one complete turn around the cone. Draw it’s path on projections of cone as well as on it’s development. Take base circle diameter 50 mm and axis 70 mm long. It’s a construction of curve o’ Helix of one turn on cone: 7’ DEVELOPMENT Draw Fv & Tv & dev.as usual HELIX CURVE 6’ On all form generators & name. A Construction of curve Helix:: 5’ 4’ B Show 8 generators on both views 3’ Divide axis also in same parts. 2’ 1 Draw horizontal lines from those 1’ C points on both end generators. 2 1’ is a point where first horizontal X Y a’ h’b’ c’ g g’ f’ d’ e’ D Line & gen. b’o’ intersect. 3 2’ is a point where second horiz. h f O 4 E Line & gen. c’o’ intersect. 7 6 6 5 In this way locate all points on Fv. 5 7 F Project all on Tv.Join in curvature. a e O 4 For Development: Then taking each points true 3 G Distance From resp.generator b 1 d 2 from apex, Mark on development c H & join. A
  • 19. Q 15.26: draw the projections of a cone resting on the ground on its base and show on them, the shortest path by which a point P, starting from a point on the circumference of the base and moving around the cone will return to the same point. Base ofn cone 65 mm diameter ; axis 75 mm long. 1 12 11 10 9 8 θ=103º 7 6 5 4 3 X 2 2 3 1 12 11 4 5 6 Y 10 9 8 7 4 3 5 2 6 1 7 12 8 11 9 10
  • 20. Q e: A right circular cone base 30 mm side and height 50 mm rests on its base on H.P. It is cut by a section plane perpendicular to the V.P., inclined at 45º to the H.P. and bisecting the axis. Draw the projections of the truncated cone and develop its lateral surface. 1 12 A 11 B 10 C 9 D 8 E θ=103º F 7 G H I 6 J g ef 5 K i h d j 4 c L k bl 3 A a X 2 2 3 1 12 11 4 5 6 Y 10 9 8 7 4 3 5 2 b c d 6 e f 1 a g 7 h l i 12 k j 8 11 9 10
  • 21. Q 14.11: A square pyramid, base 40 mm side and axis 65 mm long, has its base on the HP and all the edges of the base equally inclined to the VP. It is cut by a section plane, perpendicular to the VP, inclined at 45º to the HP and bisecting the axis. Draw its sectional top view, sectional side view and true shape of the section. Also draw its development. 21 31 A o’ 1 41 3’ D 11 4 2’ 4’ O 3 1’ b’ d’ Y X c’ a’ 45º 2 C d 4 1 1 a o 3 c B A 2 b
  • 22. Q 14.14: A pentagonal pyramid , base 30mm side and axis 60 mm long is lying on one of its triangular faces on the HP with the axis parallel to the VP. A vertical section plane, whose HT bisects the top view of the axis and makes an angle of 30º with the reference line, cuts the pyramid removing its top part. Draw the top view, sectional front view and true shape of the section and development of the surface of the remaining portion of the pyramid. o’ C B a’ D 5 A 6’ 60 b’e’ 1’ 4 E 3 2 1 6 5’ 2’ a’ b’ e’ c’ d’ c’d’ o’ X Y b1 4’ 3’ b A c c1 O 1 2 o1 a1 3 o 30 a 1 31’ 6 d1 6 4 21’ d 5 41’ e 5 e1 11’ 51’ 61’
  • 23. Q 14.11: A square pyramid, base 40 mm side and axis 65 mm long, has its base on the HP with two edges of the base perpendicular to the VP. It is cut by a section plane, perpendicular to the VP, inclined at 45º to the HP and bisecting the axis. Draw its sectional top view and true shape of the section. Also draw its development. 3 A 2 o’ 1 True length 2 of slant 2 3 edge 2’ 3’ D 4 1 O True length 1 4 of slant 3 1’ 4’ edge 2 X a’ d’ b’ c’ Y C a b 1 2 1 o B 3 A 4 d c
  • 24. Q.15.11: A right circular cylinder, base 50 mm diameter and axis 60 mm long, is standing on HP on its base. It has a square hole of size 25 in it. The axis of the hole bisects the axis of the cylinder and is perpendicular to the VP. The faces of the square hole are equally inclined with the HP. Draw its projections and develop lateral surface of the cylinder. 2’ 3’ 4’ 5’ 6’ 1’ 12’ 11’ 10’ 9’ 8’ 7’ b’ B B a’ c’ A C C A d’ D D X a c Y 1 2 3 4 5 6 7 8 9 10 11 12 1 4b 3 d 5 a c 2 6 1 7 12 8 a c 11 9 b 10 d
  • 25. Q.15.21: A frustum of square pyramid has its base 50 mm side, top 25 mm side and axis 75 mm. Draw the development of its lateral surface. Also draw the projections of the frustum (when its axis is vertical and a side of its base is parallel to the VP), showing the line joining the mid point of a top edge of one face with the mid point of the bottom edge of the opposite face, by the shortest distance. o’ A A1 D True P length of slant edge C R B D1 a’ p’ b’ d’ c’ A r’ S C1 s’ 75 B1 Q q’ a1’ b1’ X d1’ c 1’ Y d1 c1 A1 p r d c 50 25 o a b s a1 q b1