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B1 Material Planning

                                     User Guide




                10749 Pearl Rd., Suite 2A Strongsville, Ohio 44136 USA
     Ph: 440-846-8500 * Fx: 440-846-8505 * www.lbsi.com * email sap@lbsi.com
Pittsburgh Office: One Oxford Centre, 301 Grant Street, Suite 4300, Pittsburgh, PA 15219 Ph:412-577-4084
         Columbus Office: 545 Metro Place South, Suite 100, Dublin, OH 43017 Ph: 614-766-3622
B1: Material Planning
Table of Contents


B1: Material Planning ............................................................................................................ 4
   Overview .......................................................................................................................................4
   Copyright .......................................................................................................................................6
Configuring the Add-on ......................................................................................................... 7
   B1: Material Planning Authorizations.............................................................................................7
       Purpose ................................................................................................................................................................7
       How to Access ......................................................................................................................................................7
       Authorization Defined Areas: ...............................................................................................................................7
   Item Master Setup .........................................................................................................................9
       How to Access ......................................................................................................................................................9

Modules .............................................................................................................................. 12
   B1: Material Planning Generation................................................................................................. 12
       How to Access ....................................................................................................................................................12
       Field Explanation ................................................................................................................................................13
       Add a New Warehouse ......................................................................................................................................18
       Remove a Warehouse ........................................................................................................................................19
       General Notes ....................................................................................................................................................19
   B1: Item Planning Details ............................................................................................................. 20
       How to Access ....................................................................................................................................................20
       Field Explanation ................................................................................................................................................21
       General Notes ....................................................................................................................................................23
   B1: Item Projected Availability ..................................................................................................... 24
       How to Access ....................................................................................................................................................24
       Field Explanation ................................................................................................................................................25
   B1: Order Recommendations ....................................................................................................... 27
       How to Access ....................................................................................................................................................27
       Field Explanation ................................................................................................................................................28
       Create Documents: ............................................................................................................................................33
       General Notes ....................................................................................................................................................34
       Additional Functionality .....................................................................................................................................35
          Quantity on Hand ..........................................................................................................................................36
          BP Special Prices ............................................................................................................................................36
          Open Purchase Orders ..................................................................................................................................37
          Open Production Orders ...............................................................................................................................38
          B1 Planning: Item Pegging ............................................................................................................................38
          B1 Planning: Item Projected Availability ......................................................................................................39
   B1: What If Order Recommendations ........................................................................................... 40
       How to Access ....................................................................................................................................................40
       Field Explanation ................................................................................................................................................42
       Populating the screen ........................................................................................................................................45
       Additional comments for using the What If functionality..................................................................................45
       Create Documents .............................................................................................................................................45



Revised: March. 2012                                                   Overview                                                              Page 2 of 50
B1: Material Planning
  B1: Schedule Boards..................................................................................................................... 46
     Sales Order Schedule Board ...............................................................................................................................46
        How to Access ...............................................................................................................................................46
        Field Explanation ...........................................................................................................................................47
        Populating the Screen ................................................................................................................................... 47
     Production Order Schedule Board .....................................................................................................................48
        How to Access ...............................................................................................................................................48
        Field Explanation ...........................................................................................................................................48
        Populating the Screen ................................................................................................................................... 49
  B1: Material Planning Help ........................................................................................................... 50
         How to Access ...............................................................................................................................................50




                                                                            LBSi
                               10749 Pearl Rd., Suite 2A Strongsville, Ohio 44136 USA
                    Ph: 440-846-8500 * Fx: 440-846-8505 * www.lbsi.com * email sap@lbsi.com

 Pittsburgh Office: One Oxford Centre, 301 Grant Street, Suite 4300, Pittsburgh, PA 15219 Ph:412-577-4084
          Columbus Office: 545 Metro Place South, Suite 100, Dublin, OH 43017 Ph: 614-766-3622




Revised: March. 2012                                               Overview                                                           Page 3 of 50
B1: Material Planning

B1: Material Planning
Overview

The B1: Material planning module was developed to provide planning functionality in SAP
Business One™ that is not included in the standard product. The module fills the gaps that the
SAP Business One™ MRP offering lacks. Some of the features and Functions include:

   •       Provides hard pegging of supplies to demands
   •       Supplies include:
           o Quantity on Hand
           o Purchase Order
           o Planned Purchase Order
           o Production Order
           o Planned Production Order
   •       Demands include:
           o Inventory Safety Stock
           o Sales Order
           o Forecast
           o Production Order Bill of Material
           o Planned Production Order Bill of Material
           o Phantom Item
   •       Shows all requirements without having to process MRP multiple times.
   •       Processing of bills of material with up to 22 levels.
   •       Prioritization of supplies and demands.
   •       Multi-warehouse prioritization processing.
   •       Integration with SAP Business One Forecasts
   •       Exception message functionality that will generate messages such as:
           o Add Purchase Order Line
           o Cancel Purchase Order line
           o Expedite Purchase Order Line to MM/DD/YY
           o Delay Purchase Order Line to MM/DD/YY
           o Reduce the Purchase Order Line Quantity
           o Add Production Order
           o Cancel Production Order
           o Expedite Production Order to MM/DD/YY
           o Delay Production Order to MM/DD/YY
           o Reduce the Production Order Quantity
           o Supply and Demand Warehouse is Different
           o Delay Purchase Order Line to MM/DD/YY
   •       User controlled prioritization of supplies and demands from one easily configured
           setup screen.
   •       Create SAP Business One™ Purchase Orders and Production Orders from one Order
           Recommendations Screen


Revised: March. 2012                   Overview                            Page 4 of 50
B1: Material Planning
   •       What If Planning workbench to create purchase orders and product orders for specific
           items


Access to the module is via the standard SAP Business One MRP menu




Note: Screen shots in this document are shown in SAP version 8.81. Your screens may look
slightly different. The functionality of the Planning Module is the same.




Revised: March. 2012                   Overview                             Page 5 of 50
B1: Material Planning


Copyright
This manual and software described herein are copyright protected with all rights reserved. Your
right to copy this documentation is limited by copyright law and the terms of any and all
software license agreements. As the software licensee, you may make a reasonable number of
copies for your own use. Making unauthorized copies, versions, compilations or other derivative
works for commercial distribution is prohibited and constitutes a punishable violation of the law.

Unless otherwise noted, all names of companies, products, addresses, and persons contained in
this document are fictitious and are used solely to document the use of the product.

Warranty
LBSi disclaims any warranty regarding the information contained in this document and/or the
sample code including warranties of merchantability and fitness for a particular purpose.

Limitation of Remedies and Liabilities
The content of this manual is for informational purposes only, is subject to change without
notice, and is not to be construed as a commitment by Long Business Systems, Inc. (LBSi).
Although every precaution has been taken in the preparation of this document, LBSi assumes no
responsibility for errors or inaccuracies that may appear in this manual. Neither is liability
assumed for damages resulting from the use of the information contained herein.

Client agrees that LBSi’s liability and Client’s sole and exclusive remedy pursuant to any claim
of any kind, including but not limited to a claim in contract, negligence, professional malpractice
or strict liability, against LBSi or any of its affiliates, shall be (a) the repair or replacement, at
LBSi’s option, of materials, or (b) a refund of the price allocable to the defective product or part
thereof or software materials if LBSi is unable to effectively repair, replace or correct such defect
within a reasonable time after using its best efforts, or (c ) in those situations where LBSi has
provided only analysis or design services, the correction of any analysis or design defect,
however this does not include any reworking or remanufacturing caused by any defect or error in
LBSi’s analysis and design.

UNDER NO CIRCUMSTANCES SHALL LBSi OR ANY OF ITS AFFILIATES HAVE ANY
LIABILITY WHATSOEVER FOR ANY COMPENSATORY, PUNITIVE, SPECIAL,
INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including, but not limited to,
loss of profit or revenue, loss of use, lost production, or consequential property damage: cost of
capital: cost of replacement equipment: or claims resulting from contracts between Client and its
customers and/or suppliers.




Revised: March. 2012                      Copyright                               Page 6 of 50
B1: Material Planning

Configuring the Add-on
B1: Material Planning Authorizations
Purpose
The B1 Material Planning system has a specific authorization table to define levels of
authorizations for users in the Planning system.

Users can have: Full Authorization or No Authorization

How to Access
Administration > System Initialization > Authorizations > General > User Authorization > B1
Material Planning

Authorization Defined Areas:

Field                      Description
B1 Material Planning       User can update Planning Generation screen and generate the plan.
Generation
B1 Material Planning       User can access the Item Planning Details screen.
Item Planning Detail
B1 Material Planning       User can access the Order Recommendation screen, perform updates,
Order                      and create documents.
Recommendation
B1 Material Planning       User can access the What if Order Recommendations screen, perform
What If Order              updates, and create documents.
Recommendations
B1 Material Planning       User can access the Item Projected Availability screen.
Projected Availability
Sales Order Schedule       User can access the Sales Order Schedule Board screen.
Board
Production Order           User can access the Production Order Schedule Board screen.
Schedule Board




Revised: March. 2012       B1: Material Planning Authorizations                Page 7 of 50
B1: Material Planning




Revised: March. 2012                           Page 8 of 50
B1: Material Planning

Item Master Setup

B1 Material Planning uses specific fields in the item master for planning purposes.

How to Access
Main Menu > Inventory > Item Master

Relevant Fields: Header, General Tab and User Defined Panel




Field                      Description
Phantom Item               When checked the system will plan for BOM components for the
                           item on the BOM the parent item is referenced
Economic Order Qty         Quantity is displayed on the Order Recommendations screen
Planning Order Type        References supply type column displayed on the Order
                           Recommendations screen. Planning types are:
                              • Production Order
                              • Purchase Order
Yield %                    Calculation is performed against this value in Planning Generation to
                           determine actual quantity of item to be produced.
                           Calculation is: Original Quantity / Yield % = Planned Quantity



Revised: March. 2012                Item Master Setup                         Page 9 of 50
B1: Material Planning
Field                   Description
Planner                 Displayed on the Order Recommendations screen and selection
                        criteria for planning reports.
                        Note: When B1 Material Planning is first installed, planners are
                        automatically created based on all SAP Users. After initial
                        installation, planners can be maintained via the drop down box by
                        clicking on define New

Relevant Fields: Inventory Data Tab




Field                   Description
Safety Stock            Quantity is considered as demand when calculating needed supplies
                        and displayed on the Order Recommendations screen
Minimum Inv Level       Quantity is displayed for reference on the Order Recommendations
                        screen in the Additional Details columns
Maximum Inv Level       Quantity is displayed for reference on the Order Recommendations
                        screen in the Additional Details columns




Revised: March. 2012            Item Master Setup                       Page 10 of 50
B1: Material Planning
Relevant Fields: Planning Data Tab




Field                   Description
Planning Method         Must be set to MRP for the item to be considered for planning
Procurement Method      Make or Buy
                           •   Make – Production Orders will be created to satisfy demand
                           •   Buy – Purchase Orders will be created to satisfy demand

Order Multiple          Quantity is displayed on Order Recommendations screen
Minimum Order           Quantity is displayed on Order Recommendations screen
Quantity
Lead Time               Used for calculating the Order By Date for planned supplies




Revised: March. 2012                                                    Page 11 of 50
B1: Material Planning
B1 Material Planning: Setup Note

Note: The screen shot below of Administration > System Initialization > General Settings are
not used or considered in any way in the B1 Material Planning module




Modules




B1: Material Planning Generation
How to Access
Main Menu > MRP Menu > B1 Material Planning > B1 Planning Generation




This function allows the user to review and change the planning generation parameters as well as
to actually generate the planning requirements.




Revised: March. 2012         B1: Material Planning Generation               Page 12 of 50
B1: Material Planning




Field Explanation

Field                  Description
Forecast Code          Standard SAP Forecast Code to include in the planning generation.
                       Select a blank code to not include forecasting.
PO Priority            Priority of purchase order supplies, zero (0) does not include
                       purchase orders in the planning generation. 1 being the most
                       important through 9 being the least important.
Sales Order Priority   Priority of the sales order demands, zero (0) does not include the
                       sales orders in the planning generation. 1 being the most important
                       through 9 being the least important.
Quote Priority         Priority of the sales quotation demands, zero (0) does not include the
                       sales quotations in the planning generation. 1 being the most
                       important through 9 being the least important.




Revised: March. 2012     B1: Material Planning Generation               Page 13 of 50
B1: Material Planning
Field                   Description
Production Order        Priority of the production order supplies, zero (0) does not include
Priority                the production orders in the planning generation. 1 being the most
                        important through 9 being the least important.
Production Comp         Priority of the production order bill of material (component)
Priority                demands, zero (0) does not include the production orders in the
                        planning generation. 1 being the most important through 9 being the
                        least important.
Forecast Priority       Priority of the Forecast demands order supplies, zero (0) does not
                        include the forecasts in the planning generation. 1 being the most
                        important through 9 being the least important.
Safety Stock Priority   Priority of the safety stock demand, zero (0) does not include the
                        safety stock demand in the planning generation. 1 being the most
                        important through 9 being the least important.
PO Days Supply          Number of days to accumulate planned purchase order quantities
                        required by item, to create one order recommendation.
Prod Order Days         Number of days to accumulate planned production order quantities
Supply                  required by item, to create one order recommendation.
PO Expedite Days        Number of days a purchase order line can be late before an exception
                        message is generated.
                        Exception message: Expedite Purchase Order Line to MM/DD/YY
PO Delay Days           Number of days a purchase order line can be early before an
                        exception message is generated.
                        Exception message: Delay Purchase Order Line to MM/DD/YY
Prod Order Expedite     Number of days a production order can be late before an exception
Days                    message is generated.
                        Exception message: Expedite Production Order Line to MM/DD/YY
Prod Order Delay        Number of days a production order line can be early before an
Days                    exception message is generated.
                        Exception message: Delay Production Order Line to MM/DD/YY
Forecast Consume        Number of days in advance of a forecast date, actual sales order
Before                  demands can consume a forecast quantity.
Forecast Consume        Number of days after a forecast date, actual sales orders demands can
After                   consume a forecast quantity.
Allocate Inv Through    (Future use) Number in the future of days to hard allocate or peg
Days                    inventory supplies to a demand.




Revised: March. 2012     B1: Material Planning Generation                Page 14 of 50
B1: Material Planning
Field                  Description
Dock to Stock Lead     Number of days it takes to stock the material from the date it comes
Days                   in from a purchase order or date it was completed on a production
                       order.
Plan by Warehouse      Determines whether to consider all warehouses together or each
                       warehouse separately in planning.
                          •   Yes - Consider stock, supply and demand by individual
                              warehouse only to generate planning recommendations.
                          •   No - Consider stock, supplies and demand requirements
                              together from all warehouses when generating planning
                              recommendations.

Combine PO Qty For     Determines whether to combine and apply volume discount pricing
Disc                   to multiple selected recommendation lines for the same item.
                          •   Yes – Combine quantities for the same item to arrive at
                              quantity break price as defined in the BP Special Prices >
                              Volume Discount table to apply across the selected planned
                              purchase order lines during creation
                          •   No – Quantity break pricing will not be applied

Round Up Planned       Used only when Yield % for the Item in Item Master and the Scrap%
Supplies               on the Bill of Material row for an Item is used. Select Yes or No.
                          •   Yes – Planned supply quantity in the QtyReq column on the
                              Order Recommendations screen will be rounded up to the
                              nearest whole number.
                          •   No – The actual calculated quantity in the QtyReq column on
                              the Order Recommendations screen will be displayed without
                              any rounding.

Production Order       Determines which production orders will be considered in the
Supply Type            planning generation. Select from drop down menu which production
                       order statuses to consider:
                          •   Planned – Include only planned production orders.
                          •   Released – Include only released production orders.
                          •   All – Include both planned and released production orders.




Revised: March. 2012     B1: Material Planning Generation                Page 15 of 50
B1: Material Planning
Field                  Description
Prod. Order Start      Determines which parent production order date to be used for
ParDue-LT              backward scheduling due dates for child components.
                          •   Yes – Child items will schedule based on the parent
                              production order’s order date.
                          •   No – Child items will schedule based on the parent
                              production order’s due date.

PO Use SAP Calendar    Determines whether to use the SAP calendar in calculating the due
                       date for recommended items for purchase. The calendar can be
                       accessed through the Administration > System Initialization >
                       Company Details > Accounting Data tab.
                          •   Yes – Due dates for recommended items will be calculated
                              based on the SAP calendar, which can block holidays and
                              weekends from consideration.
                          •   No – The SAP calendar will not be used in calculating the due
                              dates.

Prod Ord Use SAP       Determines whether to use the SAP calendar in calculating the due
Calendar               date for recommended items for production orders. The calendar can
                       be accessed through the Administration > System Initialization >
                       Company Details > Accounting Data tab.
                          •   Yes – Due dates for recommended items will be calculated
                              based on the SAP calendar, which can block holidays and
                              weekends from consideration.
                          •   No – The SAP calendar will not be used in calculating the due
                              dates.

Update Projected       Will populate the projected availability data for all planned item.
Availability Data
                          •   Yes – Populate the projected availability data
                          •   No – Do not populate the projected availability data

Create Msg:             Determines whether the supply warehouse matches the demand
Sup Whs <> Dem Whs      warehouse.
                          •   Yes – Exception message will be displayed when the supply
                              warehouse and the demand warehouse are not matched.
                          •   No – Exception message will be suppressed.




Revised: March. 2012     B1: Material Planning Generation                 Page 16 of 50
B1: Material Planning
Field                   Description
Create Msg:             Determines whether the quantity ordered on purchase order lines or
Qty < EOQ               production orders is less than the Economic Order Qty (EOQ) on the
                        Item Master.
                           •   Yes – The following applicable excessive supply exception
                               messages will be displayed:
                                      Reduce the Purchase Order Line Quantity
                                      Reduce the Production Order Quantity
                                      Cancel Purchase Order Line
                                      Cancel Production Order
                           •   No – Excessive supply exception messages will be
                               suppressed.

Create Msg:             Determines whether the quantity ordered on purchase order lines or
Qty < Order Minimum     production orders is less than the Order Minimum Qty on the Item
                        Master > Planning tab.
                           •   Yes – The following applicable excessive supply exception
                               messages will be displayed:
                                      Reduce the Purchase Order Line Quantity
                                      Reduce the Production Order Quantity
                                      Cancel Purchase Order Line
                                      Cancel Production Order
                           •   No – Excessive supply exception messages will be
                               suppressed.

Create Multiple         Determines whether to display more than one exception message for
Messages for a Supply   a supply pegged to more than one demand.
                           •   Yes – Multiple messages will display per supply.
                           •   No – Only the first message for each supply will be displayed.

Number of Months        Enter the number of months to calculate and display the item’s
Average to Display      average monthly usage for.

                        Note: Calculation will display complete months starting with
                        previous month and will not display the column on the order
                        recommendation screen if no number is entered in this field.




Revised: March. 2012     B1: Material Planning Generation                Page 17 of 50
B1: Material Planning

Warehouse Matrix at Bottom of the Planning Generation Screen




Field                         Description
Warehouse                     Warehouse to include in the planning generation.
Active                        Determines whether a warehouse is considered in the planning
                              generation.
                                 •   Yes – Warehouse is active and included in planning.
                                 •   No – Warehouse is inactive and not included in planning.

Priority                      Priority of the warehouse when using the quantity on hand supplies
                              in the planning generation. 1 being the most important through 9
                              being the least important.


Add a New Warehouse
   •     Right click on the     and then select Add Row




   •     Select the warehouse from the drop down list and enter Active status and Priority.




Revised: March. 2012           B1: Material Planning Generation                  Page 18 of 50
B1: Material Planning
Remove a Warehouse
   •   Right click row #     of the warehouse to be removed and select Delete Row




General Notes
   1. Select the Update button to save the parameters on the screen.



   2. Select the cancel button to cancel any changes made this session.



   3. Select the GENERATE button for the system to run the planning generation function.




   4. An activity bar will appear at the bottom of the screen indicating the status of the
      planning generation process.



   5. The following message box will be displayed when the GENERATE process is complete.
      Click the OK Box to close the screen.




   6. The planning generation is run by the user interactively from the add-on in SAP. It is not
      automatically updated throughout the day.




Revised: March. 2012         B1: Material Planning Generation                 Page 19 of 50
B1: Material Planning
B1: Item Planning Details
How to Access
Main Menu > MRP Menu > B1 Material Planning > B1 Item Planning Details




The Item Planning Details screen is used to review the planning generation results and exception
messages for a specific item.




Revised: March. 2012            B1: Item Planning Details                   Page 20 of 50
B1: Material Planning
Field Explanation




Header Fields:
Field                  Description
Item                   Item identification code
Description            Description of the item.
Item Group             Item group of the item.
Inventory UoM          Inventory unit of measure on Inventory Data tab.
Inventory Item         Whether the item is an inventory item or not.
Procurement Method     Procurement method from the Item Master > Planning Tab.
                       Make or Buy
Last Plan Generation   Last planning generation date and time for this item.
Qty on Hand            Total of quantity on hand in all warehouses.
Qty Committed          Total of quantity committed to Sales Orders or Production Orders in
                       all warehouses.
Qty on Order           Total of quantity on order in Purchase Orders or thru Production
                       Orders in all warehouses.
Qty Safety Stock       Total of quantity on required safety stock in all warehouses.




Revised: March. 2012        B1: Item Planning Details                     Page 21 of 50
B1: Material Planning


Column Detail Fields:
Field                   Description
DemDue                  Due date of demand
Dem Type                Demand type
                          • SO – Sales Order
                           •    FCST – Forecast
                           •    SStock – Safety Stock form Item/Planning Screen –
                                Warehouse Grid
                           •    PRDBOM – Production Order Bill of Material
                           •    PPRDBOM – Planned Production Order Bill of Material
                           •    PHTM – Phantom Item

DemDoc#                 Demand document number
                        Drill down functionality is available with the Orange arrow
                                            to SAP created documents, i.e. Forecasts, Sales
                        Orders, Production Orders
DemLn#                  Demand line number
Act Qty                 Actual calculated demand quantity including scrap% and yield%’s
                        that this specific supply is fulfilling.
Dem Qty                 Demand quantity this specific supply is fulfilling after rounding
                        applied
                        Note: When Planning Generation parameter; Round Up Planned
                        Supplies is set to Yes, the planned demand will round up to the
                        nearest whole number.
Qty Pegged              Quantity pegged or allocated to this demand.
Sup Type                Supply type
                           • PRDORD – Production Order
                           •    PPRDORD – Planned Production Order
                           •    PO – Purchase Order
                           •    PPO – Planned Purchase Order
                           •    QOH – Quantity On Hand

Sup Doc #               Supply document number




Revised: March. 2012           B1: Item Planning Details                 Page 22 of 50
B1: Material Planning
Field                     Description
Sup Ln #                  Supply line number
Message                   Exception messages as follows.
                             • Add Purchase Order Line
                             •    Cancel Purchase Order line
                             •    Expedite Purchase Order Line to MM/DD/YY
                             •    Delay Purchase Order Line to MM/DD/YY
                             •    Reduce the Purchase Order Line Quantity
                             •    Add Production Order
                             •    Cancel Production Order
                             •    Expedite Production Order to MM/DD/YY
                             •    Delay Production Order to MM/DD/YY
                             •    Reduce the Production Order Quantity
                             •    Supply and Demand Warehouse is Different
                             •    Delay Purchase Order Line to MM/DD/YY

Parent Item               Item code of parent item generating the demand
Parent Type               Source demand type for parent item
Parent Doc #              Parent demand document number
                          Drill down functionality is available with the Orange arrow
                                             to SAP created documents, i.e. Forecasts, Sales
                          Orders, Production Orders
Dem Whs                   Demand warehouse.
Sup Whs                   Supply warehouse.


General Notes
   1. The Planning Generation function must be run in order to update this screen. This screen
      contains data from the last planning generation. See the LAST PLAN field in the header
      section for the date/time of the last generation.




Revised: March. 2012             B1: Item Planning Details                  Page 23 of 50
B1: Material Planning
B1: Item Projected Availability
How to Access
Main Menu > MRP Menu > B1 Material Planning > B1 Item Projected Availability




Displays time phased running on hand balance of an item as a result of planned demand and
supply transactions.




Revised: March. 2012         B1: Item Projected Availability              Page 24 of 50
B1: Material Planning

Field Explanation




Header Fields:
Field                   Description
Item                    Item identification code
Description             Description of the item.
Warehouse               Warehouse to display time phased results.




Column Detail Fields:
Field                   Description
Due Date                Due date of demand planned demand and supply
Demand/Supply Type      Demand type
                          • SO – Sales Order
                           •   FCST – Forecast
                           •   SStock – Safety Stock form Item/Planning Screen –
                               Warehouse Grid
                           •   PRDBOM – Production Order Bill of Material
                           •   PPRDBOM – Planned Production Order Bill of Material
                           •   PHTM – Phantom Item
                        Supply type
                           • PRDORD – Production Order
                           •   PPRDORD – Planned Production Order
                           •   PO – Purchase Order
                           •   PPO – Planned Purchase Order
                           •   QOH – Quantity On Hand




Revised: March. 2012                                                   Page 25 of 50
B1: Material Planning
Field                  Description
Document#              Demand document number
                       Drill down functionality is available with the Orange arrow
                                           to SAP created documents, i.e. Forecasts, Sales
                       Orders, Production Orders
Doc.Line               Demand line number
Quantity               Quantity associated with Demand/Supply
Projected On Hand      On hand quantity as a result of the projected demands and supplies
Message                Exception messages as follows.
                          • Add Purchase Order Line
                          •   Cancel Purchase Order line
                          •   Expedite Purchase Order Line to MM/DD/YY
                          •   Delay Purchase Order Line to MM/DD/YY
                          •   Reduce the Purchase Order Line Quantity
                          •   Add Production Order
                          •   Cancel Production Order
                          •   Expedite Production Order to MM/DD/YY
                          •   Delay Production Order to MM/DD/YY
                          •   Reduce the Production Order Quantity
                          •   Supply and Demand Warehouse is Different
                          •   Delay Purchase Order Line to MM/DD/YY
Demand Parent Item     Item code of parent item generating the demand
                       Drill down functionality is available with the Yellow arrow
                                        to parent item’s Item Projected Availability screen

Parent Type            Source demand type for parent item
Parent Doc #           Parent demand document number
                       Drill down functionality is available with the Yellow arrow
                                          to SAP created documents, i.e. Forecasts, Sales
                       Orders, Production Orders




Revised: March. 2012                                                     Page 26 of 50
B1: Material Planning

B1: Order Recommendations
How to Access
Main Menu > MRP Menu > B1 Material Planning > B1 Order Recommendations




This screen is used to review the Planning Generations Order Recommendations, create purchase
orders, and production orders and to view the documents created.

Full Screen (View 1): with additional columns displayed




Revised: March. 2012          B1: Order Recommendations                  Page 27 of 50
B1: Material Planning
Full Screen (View 2): without additional columns displayed




(View 3) Header fields only shown




Field Explanation

Customize your view of information for ease of planning by clicking on the following header
fields to filter your recommendations.

Click on the Refresh button on the bottom right hand side of the screen (see view 1 & 2 above)
after making any changes in the filters.




Revised: March. 2012           B1: Order Recommendations                    Page 28 of 50
B1: Material Planning
Header Field Filters:
Field                   Description
Supply Type             Indicates recommended supply type. This can be changed from one
                        supply type to another as required.
                            • Select the required supply type from the drop down list.




                           •

Item Group              Select from a list of item groups from SAP or select All for all item
                        groups.
Through Order By        Enter the order by date that you want to generate order recommendations
Date                    through.


Warehouse               Select from a list of warehouses from SAP or select All for all
                        warehouses
Planner                 Select from a list of users in SAP of select All for all users
Sort By                 Drop down box options are:
                           • Vendor – Sort by vendor
                           • Item – Sort by item code
                           • ItemDesc – Sort by item description
                           • OrderBy – Sort by order by date
Additional Details      Check the box to display additional column detail information. The
                        following additional columns will be displayed.




                        Note: The right hand five (5) Additional Details columns quantity
                        display totals are dependent upon how you have selected to manage your
                        inventory in the Document Settings screen.
                            • If you have selected to Plan by Warehouse, the quantity
                               displayed will be only for the item’s specific warehouse on the
                               recommendation row
                            • If you are not Managing Inventory by Warehouse, the quantity
                               displayed will be the total of all warehouses




Revised: March. 2012            B1: Order Recommendations                       Page 29 of 50
B1: Material Planning
Field Explanation: with additional columns displayed
(View 3) Note only left portion of the screen is displayed for visibility purposes




Column Detail Fields

Field                      Description
Check Box                  Check the check box to create the purchase order or production order
                           when the CREATE button is selected.
Sup Type                   Indicates recommended supply type. This can be changed from one
                           supply type to another as required.
                               • Select the required supply type from the drop down list and
                                   click the Update button to save your selection.




Revised: March. 2012            B1: Order Recommendations                     Page 30 of 50
B1: Material Planning
Field                  Description
Whs                    Warehouse the supply order will be created for. This can be changed
                       to another valid warehouse.
                           • Select the required warehouse from the drop down list and
                              click the Update button to save your selection.




Item                   Item the supply is being recommended for. Select the orange arrow to
                       drill into the item details.
Description            Description of the item
Due Date               Due date the supply is being recommended for. This can be changed
                       if desired.
Order By Date          Date that the order should be created to meet the demand based on
                       lead times
Qty Req                The quantity the supply is being recommended for. This can be
                       changed if desired.
                          • To change, enter the desired quantity and then click the
                             Update button to save the change.




Economic Order Qty     Display of quantity entered in the in the Item Master user defined
                       field panel that you determine to be the economic order qty.
Order Minimum          Display of the order minimum from Item Master Planning Data tab
                       or warehouse minimum field
                       Note: Reference only field. Does not affect calculation of QtyReq
Order Multiple         Display of the order multiple from the Item Master Planning Data
                       tab or warehouse order multiple field
                       Note: Reference only field. Does not affect calculation of QtyReq
On Hand Qty            Display of quantity on hand for a specific warehouse or in total
                       dependent upon your Plan by Warehouse setting




Revised: March. 2012       B1: Order Recommendations                     Page 31 of 50
B1: Material Planning
Field Explanation:
(View 3) Note only right portion of the screen is displayed for visibility purposes




Field                      Description
On Order Qty               Display of quantity ordered on purchase orders or production orders
                           for a specific warehouse or in total dependent upon your Plan by
                           Warehouse setting
Avg Monthly Usage          Display of average usage per the number of months specified in the
                           Planning Generation screen Number of Months Average to Display
                           field
Min Inv Level              Display of minimum inventory level quantity for a specific
                           warehouse or in total dependent upon your Plan by Warehouse
                           setting
                           Note: Reference only field. Does not affect calculation of QtyReq
Max Inv Level              Display of maximum inventory level quantity for a specific
                           warehouse or in total dependent upon your Plan by Warehouse
                           setting
                           Note: Reference only field. Does not affect calculation of QtyReq
Vendor                     Vendor Id the Purchase Order is being recommended for. Vendor
                           displayed is the Preferred Vendor entered in the Item Master >
                           Purchasing Data tab. The vendor can be changed and drill down to
                           the business partner master is available using the orange arrow.


Revised: March. 2012           B1: Order Recommendations                     Page 32 of 50
B1: Material Planning
Field                     Description
Vendor Name               Display only field – shows business partner name associated with the
                          Vendor.
Planner                   Planner assigned to the recommendation item
Doc Num                   The purchase order or production order that was created for this
                          recommendation. Select the orange arrow to drill into the document
                          details.
Doc Line                  The document line that was created for this recommendation.
Ord Date                  The date the document was created.


Create Documents:
After reviewing, modifying, updating and selecting the order recommendation line for action,
you are ready to create your documents.

   •    Click on the CREATE button to create your documents.




   •    If the screen has changes not yet saved, you will be prompted to save the Pending
        Updates. Click YES in the System Message box to confirm that you want to continue.




Revised: March. 2012          B1: Order Recommendations                   Page 33 of 50
B1: Material Planning




 •          When the process is complete, a System Message box will display the results. Click OK
          to continue.




General Notes

     1.   Purchase Orders can only be created if a vendor is referenced for the item.
     2.   Multiple Purchase Orders can be created at once for multiple vendors.
     3.   Multiple Production Orders can be created at once.
     4.   The data on this screen is removed and replaced every time Planning Generation is run.




Revised: March. 2012             B1: Order Recommendations                    Page 34 of 50
B1: Material Planning

Additional Functionality

Additional functionality is available from the Order Recommendation screen for planning
purposes. Planners can view and drill down on all of the supporting information for item
recommendations without leaving the planning screen.




Highlight any row on the order recommendation to obtain further details about the item and row
highlighted.

Right Click Options (Further detail):




Revised: March. 2012          B1: Order Recommendations                    Page 35 of 50
B1: Material Planning
Quantity on Hand:
Displays for each planning warehouse the item quantity: In Stock, Ordered (on Purchase Orders
or Production Orders), and Safety Stock.




BP Special Prices:

Displays Business Partner Special Prices for item and preferred vendor referenced on the order
recommendation row.




Revised: March. 2012           B1: Order Recommendations                    Page 36 of 50
B1: Material Planning
Period Discounts and Validity Dates:
Further analysis is available by highlighting the item row and double clicking to view the period
discounts and validity dates.




Volume Discounts:
Further analysis is available by double clicking the item row to obtain any quantity breaks that
are associated with that item.




Open Purchase Orders
All open purchase orders associated with this line are displayed. Summary information such as
purchase order number, quantity remaining and due date are readily available. Drill down from
orange arrow available to view purchase order.




Revised: March. 2012            B1: Order Recommendations                     Page 37 of 50
B1: Material Planning

Open Production Orders
All open production orders associated with this line are displayed. Summary information such as
production order number, quantity remaining, and due date are readily available. Drill down
from orange arrow available to view production order.




B1 Planning: Item Pegging
Displays the Item Planning Details screen is used to review the planning generation results and
exception messages for a specific item. Drill downs from this screen are available as previously
discussed.

Note: Drill down on a Parent Item to see where the Demand is originating.




Revised: March. 2012           B1: Order Recommendations                     Page 38 of 50
B1: Material Planning
B1 Planning: Item Projected Availability
Displays time phased running on hand balance of an item as a result of planned demand and
supply transactions.




Revised: March. 2012                                                      Page 39 of 50
B1: Material Planning

B1: What If Order Recommendations
How to Access
Main Menu > MRP Menu > B1 Material Planning > Enhance What If Order Recommendations




This screen is used to review planning generation order recommendations for a specific parent
item (product), quantity, and warehouse. Production orders and purchase orders can be created
from this screen for the parent item and its components.

This functionality can be used to view a snapshot and plan for a specific product, such as a newly
introduced product or engineered specific product. It is not intended to be used in lieu of the
standard Order Recommendations and does not offer all of the functionality of the order
recommendations function.




Revised: March. 2012       B1: What If Order Recommendations                 Page 40 of 50
B1: Material Planning
Partial Screen (View 1): Note only left portion of the screen is displayed for visibility purposes




Partial Screen (View 2): Note only right portion of the screen is displayed for visibility
purposes




Revised: March. 2012        B1: What If Order Recommendations                 Page 41 of 50
B1: Material Planning

Field Explanation
Header fields only shown (View 3)




Header Fields
Field                      Description
Item Code                  Item identification code
Description                Description of item
Warehouse                  Select the warehouse to source order recommendations from.
                           Default selection is BOM which will source all recommendations
                           from the warehouse shown on the items’ bill of material header and
                           rows
                           Note: this may encompass one or multiple warehouses –or-
                              select a specific warehouse to source all recommendations from




Quantity                   Parent item quantity
Due Date                   Date that parent item is planned for completion
Shortage Only              Click in this check box to display shortages only

Column Detail Fields: (View 4) left portion of the screen is displayed for visibility purposes



Field                      Description
#                          Reference field displaying row number




Revised: March. 2012       B1: What If Order Recommendations                   Page 42 of 50
B1: Material Planning
Field                  Description
Sup Type               Indicates recommended supply type. This can be changed from one
                       supply type to another as required.
                           • Select the required supply type from the drop down list.




Item                   Item the supply is being recommended for. Select the orange arrow to
                       drill into the item details.
Description            Description: Description of the item
Whs                    Whs: Warehouse the supply order will be created for. This can be
                       changed to another valid warehouse.
                          • Select the required warehouse from the drop down list and
                             click the Update button to save your selection.




UoM                    Unit of measure for the item
                       Displays Purchasing UoM from Item Master > Purchasing Data Tab
Lead Time              Number of lead time days for the row item
                       Displays Lead Time days from Item Master > Planning Data Tab
                       Used in calculating “Order By” date for planned supplies
Total Lead Time        Cumulative lead time for the row item plus any parent item(s) for the
                       item being planned in What If Planning Item Code header field
Due Date               Date entered in the Due Date field in What If Planning header field
                       Note: Due Date entered in header is automatically copied to all rows
Qty Req                Quantity required to fulfill demand created by Quantity entered in
                       What If Planning header field
Order Qty              Display of quantity on hand for a specific warehouse or in total
                       dependent upon your Plan by Warehouse setting
Shortage               Display of quantity of item short to satisfy demand for parent item




Revised: March. 2012   B1: What If Order Recommendations                 Page 43 of 50
B1: Material Planning
Field                      Description
On Hand Qty                Display of quantity on hand for a specific warehouse or in total
                           dependent upon your Plan by Warehouse setting

Column Detail Fields: (View 5) right portion of the screen is displayed for visibility purposes



Field                      Description
Committed Qty              Display of quantity committed to sales orders or production orders
                           for a specific warehouse or in total dependent upon your Plan by
                           Warehouse setting
On Order Qty               Display of quantity ordered on purchase orders or production orders
                           for a specific warehouse or in total dependent upon your Plan by
                           Warehouse setting
Order Minimum              Display of the order minimum from Item Master Planning Data tab
                           or warehouse minimum field
                           Note: Reference only field. Does not affect calculation of QtyReq
Order Multiple             Display of the order multiple from the Item Master Planning Data
                           tab or warehouse order multiple field
                           Note: Reference only field. Does not affect calculation of QtyReq
Economic Order Qty         Display of quantity entered in the in the Item Master user defined
                           field panel that you determine to be the economic order qty.
Min Inv Level              Display of minimum inventory level quantity for a specific
                           warehouse or in total dependent upon your Plan by Warehouse
                           setting
                           Note: Reference only field. Does not affect calculation of QtyReq
Max Inv Level              Display of maximum inventory level quantity for a specific
                           warehouse or in total dependent upon your Plan by Warehouse
                           setting
                           Note: Reference only field. Does not affect calculation of QtyReq
Inv Item                   Displays Inventory Item status of the item as indicated in the Item
                           Master Inventory checkbox
                              • Yes - Item is an Inventory item
                              • No - Item is not an inventory item
Doc Num                    The purchase order or production order that was created for this
                           recommendation. Select the orange arrow to drill into the document
                           details.




Revised: March. 2012       B1: What If Order Recommendations                Page 44 of 50
B1: Material Planning
Field                     Description
Vendor                    Vendor Id the Purchase Order is being recommended for. Vendor
                          displayed is the Preferred Vendor entered in the Item Master >
                          Purchasing Data tab. The vendor can be changed and drill down to
                          the business partner master is available using the orange arrow.
Vendor Name               Display only field – shows business partner name associated with the
                          Vendor.




Populating the screen
Enter the item code, warehouse, quantity, and due date in the header area and click the Refresh
button to populate the screen.

Additional comments for using the What If functionality
   1. The Due Date entered in the header will populate to all items rows.
          a. Item lead-time is not taken into consideration in calculating the due date. It is
             displayed for reference only, along with the total lead time.
          b. The user will need to update the Due Dates as applicable prior to creating
             documents.
   2. Warehouse selection in the header is important.
          a. In most cases, you will want to let the warehouse default to the BOM warehouse.
          b. It is important that your BOM’s, especially if they are multi-level, consistently
             reflect the correct warehouse for each parent and component item.
   3. Click on the Shortage Only button if you do not want to display all items.
   4. You cannot save updates in the What If planning and come back to them later.
          a. Updates can be made and will be reflected when documents are created. They are
             not saved.

Create Documents
After reviewing, modifying, updating and selecting the What If order recommendation line(s) for
action, you are ready to create your documents.
  •       Click on the CREATE button to create your documents.
  •       When the process is complete, a System Message box will display the results. Click OK
        to continue.




Revised: March. 2012       B1: What If Order Recommendations               Page 45 of 50
B1: Material Planning

B1: Schedule Boards

Planning Schedule Boards give users a prioritized screen view of Sales Orders and Production
Orders in the system. The schedule boards can be sorted is various ways to give planners a quick
visual snap shot of sales orders and production order by delivery date range, customer, item, item
group, warehouse, etc…

Sales Order Schedule Board
How to Access
Main Menu > MRP Menu > B1 Material Planning > B1 Sales Order Schedule Board




Revised: March. 2012               B1: Schedule Boards                       Page 46 of 50
B1: Material Planning
Field Explanation: Header Fields




Field                      Description
Starting Delivery Date     Enter the beginning delivery date to consider or leave blank for all
Ending Delivery Date       Enter the ending delivery date to consider or leave blank for all
Customer                   Select specific customer to view or leave blank for all customers
Sales Order Status         Select sales order status to be considered from list
                               • All – All sales order statuses
                               • Open – Open sales orders only
                               • Closed – Closed sales orders only
Line Status                Select sales order line status from list
                           Select sales order line status to be considered from list
                               • All – All sales order line statuses
                               • Open – Open sales order lines only
                               • Closed – Closed sales order lines only
Item Group                 Select ALL or a specific Item Group from the list
Item                       Enter an item code, Tab to find and select an item from the list or
                           leave blank for all items
Warehouse                  Select ALL or a specific Warehouse from the list
Sort By                    Select how to view the data from the list
                              • Due Date – Sorted by due date
                               • Customer – Sorted by business partner code
                              • Item Group – Sorted by item group name
Display                    Select detail level to display
                              • Items – All sales order lines displayed
                              • Summary – Only first line of each sales order displayed

Populating the Screen
After making your selections in the Header fields, click on the Refresh button at the bottom of
the screen to view your data.




Revised: March. 2012               B1: Schedule Boards                         Page 47 of 50
B1: Material Planning

Production Order Schedule Board
How to Access
Main Menu > MRP Menu > B1 Material Planning > B1 Production Order Schedule Board




Field Explanation: Header Fields




Revised: March. 2012           B1: Schedule Boards                 Page 48 of 50
B1: Material Planning
Field                      Description
Starting Due Date          Enter the beginning due date to be considered or leave blank for all
Ending Due Date            Enter the ending due date to be considered or leave blank for all
Prod Order Status          Select production order status to be considered
                              • All – All statuses
                              • Planned
                              • Released
                               • Closed
                               • Cancelled
Item Group                 Select ALL or a specific item group from the list
Sort By                    Select how to view the data from the list
                              • Production Order
                               • Due Date
                               • Item
                               • Item Group
                               • Sales Order


Populating the Screen
After making your selections in the Header fields, click on the Refresh button at the bottom of
the screen to view your data.




Revised: March. 2012               B1: Schedule Boards                         Page 49 of 50
B1: Material Planning

B1: Material Planning Help
How to Access
Main Menu > MRP Menu > B1 Material Planning > B1 Material Planning Help




B1 Material Planning context Help can be accessed via the main menu
or using the standard Windows F1 or ? Key while on a B1 Material
Planning screen.


                                                 LBSi
                         10749 Pearl Rd., Suite 2A Strongsville, Ohio 44136 USA
              Ph: 440-846-8500 * Fx: 440-846-8505 * www.lbsi.com * email sap@lbsi.com

 Pittsburgh Office: One Oxford Centre, 301 Grant Street, Suite 4300, Pittsburgh, PA 15219 Ph:412-577-4084
          Columbus Office: 545 Metro Place South, Suite 100, Dublin, OH 43017 Ph: 614-766-3622




Revised: March. 2012              B1: Material Planning Help                        Page 50 of 50

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Material Planning for SAP Business One

  • 1. B1 Material Planning User Guide 10749 Pearl Rd., Suite 2A Strongsville, Ohio 44136 USA Ph: 440-846-8500 * Fx: 440-846-8505 * www.lbsi.com * email sap@lbsi.com Pittsburgh Office: One Oxford Centre, 301 Grant Street, Suite 4300, Pittsburgh, PA 15219 Ph:412-577-4084 Columbus Office: 545 Metro Place South, Suite 100, Dublin, OH 43017 Ph: 614-766-3622
  • 2. B1: Material Planning Table of Contents B1: Material Planning ............................................................................................................ 4 Overview .......................................................................................................................................4 Copyright .......................................................................................................................................6 Configuring the Add-on ......................................................................................................... 7 B1: Material Planning Authorizations.............................................................................................7 Purpose ................................................................................................................................................................7 How to Access ......................................................................................................................................................7 Authorization Defined Areas: ...............................................................................................................................7 Item Master Setup .........................................................................................................................9 How to Access ......................................................................................................................................................9 Modules .............................................................................................................................. 12 B1: Material Planning Generation................................................................................................. 12 How to Access ....................................................................................................................................................12 Field Explanation ................................................................................................................................................13 Add a New Warehouse ......................................................................................................................................18 Remove a Warehouse ........................................................................................................................................19 General Notes ....................................................................................................................................................19 B1: Item Planning Details ............................................................................................................. 20 How to Access ....................................................................................................................................................20 Field Explanation ................................................................................................................................................21 General Notes ....................................................................................................................................................23 B1: Item Projected Availability ..................................................................................................... 24 How to Access ....................................................................................................................................................24 Field Explanation ................................................................................................................................................25 B1: Order Recommendations ....................................................................................................... 27 How to Access ....................................................................................................................................................27 Field Explanation ................................................................................................................................................28 Create Documents: ............................................................................................................................................33 General Notes ....................................................................................................................................................34 Additional Functionality .....................................................................................................................................35 Quantity on Hand ..........................................................................................................................................36 BP Special Prices ............................................................................................................................................36 Open Purchase Orders ..................................................................................................................................37 Open Production Orders ...............................................................................................................................38 B1 Planning: Item Pegging ............................................................................................................................38 B1 Planning: Item Projected Availability ......................................................................................................39 B1: What If Order Recommendations ........................................................................................... 40 How to Access ....................................................................................................................................................40 Field Explanation ................................................................................................................................................42 Populating the screen ........................................................................................................................................45 Additional comments for using the What If functionality..................................................................................45 Create Documents .............................................................................................................................................45 Revised: March. 2012 Overview Page 2 of 50
  • 3. B1: Material Planning B1: Schedule Boards..................................................................................................................... 46 Sales Order Schedule Board ...............................................................................................................................46 How to Access ...............................................................................................................................................46 Field Explanation ...........................................................................................................................................47 Populating the Screen ................................................................................................................................... 47 Production Order Schedule Board .....................................................................................................................48 How to Access ...............................................................................................................................................48 Field Explanation ...........................................................................................................................................48 Populating the Screen ................................................................................................................................... 49 B1: Material Planning Help ........................................................................................................... 50 How to Access ...............................................................................................................................................50 LBSi 10749 Pearl Rd., Suite 2A Strongsville, Ohio 44136 USA Ph: 440-846-8500 * Fx: 440-846-8505 * www.lbsi.com * email sap@lbsi.com Pittsburgh Office: One Oxford Centre, 301 Grant Street, Suite 4300, Pittsburgh, PA 15219 Ph:412-577-4084 Columbus Office: 545 Metro Place South, Suite 100, Dublin, OH 43017 Ph: 614-766-3622 Revised: March. 2012 Overview Page 3 of 50
  • 4. B1: Material Planning B1: Material Planning Overview The B1: Material planning module was developed to provide planning functionality in SAP Business One™ that is not included in the standard product. The module fills the gaps that the SAP Business One™ MRP offering lacks. Some of the features and Functions include: • Provides hard pegging of supplies to demands • Supplies include: o Quantity on Hand o Purchase Order o Planned Purchase Order o Production Order o Planned Production Order • Demands include: o Inventory Safety Stock o Sales Order o Forecast o Production Order Bill of Material o Planned Production Order Bill of Material o Phantom Item • Shows all requirements without having to process MRP multiple times. • Processing of bills of material with up to 22 levels. • Prioritization of supplies and demands. • Multi-warehouse prioritization processing. • Integration with SAP Business One Forecasts • Exception message functionality that will generate messages such as: o Add Purchase Order Line o Cancel Purchase Order line o Expedite Purchase Order Line to MM/DD/YY o Delay Purchase Order Line to MM/DD/YY o Reduce the Purchase Order Line Quantity o Add Production Order o Cancel Production Order o Expedite Production Order to MM/DD/YY o Delay Production Order to MM/DD/YY o Reduce the Production Order Quantity o Supply and Demand Warehouse is Different o Delay Purchase Order Line to MM/DD/YY • User controlled prioritization of supplies and demands from one easily configured setup screen. • Create SAP Business One™ Purchase Orders and Production Orders from one Order Recommendations Screen Revised: March. 2012 Overview Page 4 of 50
  • 5. B1: Material Planning • What If Planning workbench to create purchase orders and product orders for specific items Access to the module is via the standard SAP Business One MRP menu Note: Screen shots in this document are shown in SAP version 8.81. Your screens may look slightly different. The functionality of the Planning Module is the same. Revised: March. 2012 Overview Page 5 of 50
  • 6. B1: Material Planning Copyright This manual and software described herein are copyright protected with all rights reserved. Your right to copy this documentation is limited by copyright law and the terms of any and all software license agreements. As the software licensee, you may make a reasonable number of copies for your own use. Making unauthorized copies, versions, compilations or other derivative works for commercial distribution is prohibited and constitutes a punishable violation of the law. Unless otherwise noted, all names of companies, products, addresses, and persons contained in this document are fictitious and are used solely to document the use of the product. Warranty LBSi disclaims any warranty regarding the information contained in this document and/or the sample code including warranties of merchantability and fitness for a particular purpose. Limitation of Remedies and Liabilities The content of this manual is for informational purposes only, is subject to change without notice, and is not to be construed as a commitment by Long Business Systems, Inc. (LBSi). Although every precaution has been taken in the preparation of this document, LBSi assumes no responsibility for errors or inaccuracies that may appear in this manual. Neither is liability assumed for damages resulting from the use of the information contained herein. Client agrees that LBSi’s liability and Client’s sole and exclusive remedy pursuant to any claim of any kind, including but not limited to a claim in contract, negligence, professional malpractice or strict liability, against LBSi or any of its affiliates, shall be (a) the repair or replacement, at LBSi’s option, of materials, or (b) a refund of the price allocable to the defective product or part thereof or software materials if LBSi is unable to effectively repair, replace or correct such defect within a reasonable time after using its best efforts, or (c ) in those situations where LBSi has provided only analysis or design services, the correction of any analysis or design defect, however this does not include any reworking or remanufacturing caused by any defect or error in LBSi’s analysis and design. UNDER NO CIRCUMSTANCES SHALL LBSi OR ANY OF ITS AFFILIATES HAVE ANY LIABILITY WHATSOEVER FOR ANY COMPENSATORY, PUNITIVE, SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including, but not limited to, loss of profit or revenue, loss of use, lost production, or consequential property damage: cost of capital: cost of replacement equipment: or claims resulting from contracts between Client and its customers and/or suppliers. Revised: March. 2012 Copyright Page 6 of 50
  • 7. B1: Material Planning Configuring the Add-on B1: Material Planning Authorizations Purpose The B1 Material Planning system has a specific authorization table to define levels of authorizations for users in the Planning system. Users can have: Full Authorization or No Authorization How to Access Administration > System Initialization > Authorizations > General > User Authorization > B1 Material Planning Authorization Defined Areas: Field Description B1 Material Planning User can update Planning Generation screen and generate the plan. Generation B1 Material Planning User can access the Item Planning Details screen. Item Planning Detail B1 Material Planning User can access the Order Recommendation screen, perform updates, Order and create documents. Recommendation B1 Material Planning User can access the What if Order Recommendations screen, perform What If Order updates, and create documents. Recommendations B1 Material Planning User can access the Item Projected Availability screen. Projected Availability Sales Order Schedule User can access the Sales Order Schedule Board screen. Board Production Order User can access the Production Order Schedule Board screen. Schedule Board Revised: March. 2012 B1: Material Planning Authorizations Page 7 of 50
  • 8. B1: Material Planning Revised: March. 2012 Page 8 of 50
  • 9. B1: Material Planning Item Master Setup B1 Material Planning uses specific fields in the item master for planning purposes. How to Access Main Menu > Inventory > Item Master Relevant Fields: Header, General Tab and User Defined Panel Field Description Phantom Item When checked the system will plan for BOM components for the item on the BOM the parent item is referenced Economic Order Qty Quantity is displayed on the Order Recommendations screen Planning Order Type References supply type column displayed on the Order Recommendations screen. Planning types are: • Production Order • Purchase Order Yield % Calculation is performed against this value in Planning Generation to determine actual quantity of item to be produced. Calculation is: Original Quantity / Yield % = Planned Quantity Revised: March. 2012 Item Master Setup Page 9 of 50
  • 10. B1: Material Planning Field Description Planner Displayed on the Order Recommendations screen and selection criteria for planning reports. Note: When B1 Material Planning is first installed, planners are automatically created based on all SAP Users. After initial installation, planners can be maintained via the drop down box by clicking on define New Relevant Fields: Inventory Data Tab Field Description Safety Stock Quantity is considered as demand when calculating needed supplies and displayed on the Order Recommendations screen Minimum Inv Level Quantity is displayed for reference on the Order Recommendations screen in the Additional Details columns Maximum Inv Level Quantity is displayed for reference on the Order Recommendations screen in the Additional Details columns Revised: March. 2012 Item Master Setup Page 10 of 50
  • 11. B1: Material Planning Relevant Fields: Planning Data Tab Field Description Planning Method Must be set to MRP for the item to be considered for planning Procurement Method Make or Buy • Make – Production Orders will be created to satisfy demand • Buy – Purchase Orders will be created to satisfy demand Order Multiple Quantity is displayed on Order Recommendations screen Minimum Order Quantity is displayed on Order Recommendations screen Quantity Lead Time Used for calculating the Order By Date for planned supplies Revised: March. 2012 Page 11 of 50
  • 12. B1: Material Planning B1 Material Planning: Setup Note Note: The screen shot below of Administration > System Initialization > General Settings are not used or considered in any way in the B1 Material Planning module Modules B1: Material Planning Generation How to Access Main Menu > MRP Menu > B1 Material Planning > B1 Planning Generation This function allows the user to review and change the planning generation parameters as well as to actually generate the planning requirements. Revised: March. 2012 B1: Material Planning Generation Page 12 of 50
  • 13. B1: Material Planning Field Explanation Field Description Forecast Code Standard SAP Forecast Code to include in the planning generation. Select a blank code to not include forecasting. PO Priority Priority of purchase order supplies, zero (0) does not include purchase orders in the planning generation. 1 being the most important through 9 being the least important. Sales Order Priority Priority of the sales order demands, zero (0) does not include the sales orders in the planning generation. 1 being the most important through 9 being the least important. Quote Priority Priority of the sales quotation demands, zero (0) does not include the sales quotations in the planning generation. 1 being the most important through 9 being the least important. Revised: March. 2012 B1: Material Planning Generation Page 13 of 50
  • 14. B1: Material Planning Field Description Production Order Priority of the production order supplies, zero (0) does not include Priority the production orders in the planning generation. 1 being the most important through 9 being the least important. Production Comp Priority of the production order bill of material (component) Priority demands, zero (0) does not include the production orders in the planning generation. 1 being the most important through 9 being the least important. Forecast Priority Priority of the Forecast demands order supplies, zero (0) does not include the forecasts in the planning generation. 1 being the most important through 9 being the least important. Safety Stock Priority Priority of the safety stock demand, zero (0) does not include the safety stock demand in the planning generation. 1 being the most important through 9 being the least important. PO Days Supply Number of days to accumulate planned purchase order quantities required by item, to create one order recommendation. Prod Order Days Number of days to accumulate planned production order quantities Supply required by item, to create one order recommendation. PO Expedite Days Number of days a purchase order line can be late before an exception message is generated. Exception message: Expedite Purchase Order Line to MM/DD/YY PO Delay Days Number of days a purchase order line can be early before an exception message is generated. Exception message: Delay Purchase Order Line to MM/DD/YY Prod Order Expedite Number of days a production order can be late before an exception Days message is generated. Exception message: Expedite Production Order Line to MM/DD/YY Prod Order Delay Number of days a production order line can be early before an Days exception message is generated. Exception message: Delay Production Order Line to MM/DD/YY Forecast Consume Number of days in advance of a forecast date, actual sales order Before demands can consume a forecast quantity. Forecast Consume Number of days after a forecast date, actual sales orders demands can After consume a forecast quantity. Allocate Inv Through (Future use) Number in the future of days to hard allocate or peg Days inventory supplies to a demand. Revised: March. 2012 B1: Material Planning Generation Page 14 of 50
  • 15. B1: Material Planning Field Description Dock to Stock Lead Number of days it takes to stock the material from the date it comes Days in from a purchase order or date it was completed on a production order. Plan by Warehouse Determines whether to consider all warehouses together or each warehouse separately in planning. • Yes - Consider stock, supply and demand by individual warehouse only to generate planning recommendations. • No - Consider stock, supplies and demand requirements together from all warehouses when generating planning recommendations. Combine PO Qty For Determines whether to combine and apply volume discount pricing Disc to multiple selected recommendation lines for the same item. • Yes – Combine quantities for the same item to arrive at quantity break price as defined in the BP Special Prices > Volume Discount table to apply across the selected planned purchase order lines during creation • No – Quantity break pricing will not be applied Round Up Planned Used only when Yield % for the Item in Item Master and the Scrap% Supplies on the Bill of Material row for an Item is used. Select Yes or No. • Yes – Planned supply quantity in the QtyReq column on the Order Recommendations screen will be rounded up to the nearest whole number. • No – The actual calculated quantity in the QtyReq column on the Order Recommendations screen will be displayed without any rounding. Production Order Determines which production orders will be considered in the Supply Type planning generation. Select from drop down menu which production order statuses to consider: • Planned – Include only planned production orders. • Released – Include only released production orders. • All – Include both planned and released production orders. Revised: March. 2012 B1: Material Planning Generation Page 15 of 50
  • 16. B1: Material Planning Field Description Prod. Order Start Determines which parent production order date to be used for ParDue-LT backward scheduling due dates for child components. • Yes – Child items will schedule based on the parent production order’s order date. • No – Child items will schedule based on the parent production order’s due date. PO Use SAP Calendar Determines whether to use the SAP calendar in calculating the due date for recommended items for purchase. The calendar can be accessed through the Administration > System Initialization > Company Details > Accounting Data tab. • Yes – Due dates for recommended items will be calculated based on the SAP calendar, which can block holidays and weekends from consideration. • No – The SAP calendar will not be used in calculating the due dates. Prod Ord Use SAP Determines whether to use the SAP calendar in calculating the due Calendar date for recommended items for production orders. The calendar can be accessed through the Administration > System Initialization > Company Details > Accounting Data tab. • Yes – Due dates for recommended items will be calculated based on the SAP calendar, which can block holidays and weekends from consideration. • No – The SAP calendar will not be used in calculating the due dates. Update Projected Will populate the projected availability data for all planned item. Availability Data • Yes – Populate the projected availability data • No – Do not populate the projected availability data Create Msg: Determines whether the supply warehouse matches the demand Sup Whs <> Dem Whs warehouse. • Yes – Exception message will be displayed when the supply warehouse and the demand warehouse are not matched. • No – Exception message will be suppressed. Revised: March. 2012 B1: Material Planning Generation Page 16 of 50
  • 17. B1: Material Planning Field Description Create Msg: Determines whether the quantity ordered on purchase order lines or Qty < EOQ production orders is less than the Economic Order Qty (EOQ) on the Item Master. • Yes – The following applicable excessive supply exception messages will be displayed: Reduce the Purchase Order Line Quantity Reduce the Production Order Quantity Cancel Purchase Order Line Cancel Production Order • No – Excessive supply exception messages will be suppressed. Create Msg: Determines whether the quantity ordered on purchase order lines or Qty < Order Minimum production orders is less than the Order Minimum Qty on the Item Master > Planning tab. • Yes – The following applicable excessive supply exception messages will be displayed: Reduce the Purchase Order Line Quantity Reduce the Production Order Quantity Cancel Purchase Order Line Cancel Production Order • No – Excessive supply exception messages will be suppressed. Create Multiple Determines whether to display more than one exception message for Messages for a Supply a supply pegged to more than one demand. • Yes – Multiple messages will display per supply. • No – Only the first message for each supply will be displayed. Number of Months Enter the number of months to calculate and display the item’s Average to Display average monthly usage for. Note: Calculation will display complete months starting with previous month and will not display the column on the order recommendation screen if no number is entered in this field. Revised: March. 2012 B1: Material Planning Generation Page 17 of 50
  • 18. B1: Material Planning Warehouse Matrix at Bottom of the Planning Generation Screen Field Description Warehouse Warehouse to include in the planning generation. Active Determines whether a warehouse is considered in the planning generation. • Yes – Warehouse is active and included in planning. • No – Warehouse is inactive and not included in planning. Priority Priority of the warehouse when using the quantity on hand supplies in the planning generation. 1 being the most important through 9 being the least important. Add a New Warehouse • Right click on the and then select Add Row • Select the warehouse from the drop down list and enter Active status and Priority. Revised: March. 2012 B1: Material Planning Generation Page 18 of 50
  • 19. B1: Material Planning Remove a Warehouse • Right click row # of the warehouse to be removed and select Delete Row General Notes 1. Select the Update button to save the parameters on the screen. 2. Select the cancel button to cancel any changes made this session. 3. Select the GENERATE button for the system to run the planning generation function. 4. An activity bar will appear at the bottom of the screen indicating the status of the planning generation process. 5. The following message box will be displayed when the GENERATE process is complete. Click the OK Box to close the screen. 6. The planning generation is run by the user interactively from the add-on in SAP. It is not automatically updated throughout the day. Revised: March. 2012 B1: Material Planning Generation Page 19 of 50
  • 20. B1: Material Planning B1: Item Planning Details How to Access Main Menu > MRP Menu > B1 Material Planning > B1 Item Planning Details The Item Planning Details screen is used to review the planning generation results and exception messages for a specific item. Revised: March. 2012 B1: Item Planning Details Page 20 of 50
  • 21. B1: Material Planning Field Explanation Header Fields: Field Description Item Item identification code Description Description of the item. Item Group Item group of the item. Inventory UoM Inventory unit of measure on Inventory Data tab. Inventory Item Whether the item is an inventory item or not. Procurement Method Procurement method from the Item Master > Planning Tab. Make or Buy Last Plan Generation Last planning generation date and time for this item. Qty on Hand Total of quantity on hand in all warehouses. Qty Committed Total of quantity committed to Sales Orders or Production Orders in all warehouses. Qty on Order Total of quantity on order in Purchase Orders or thru Production Orders in all warehouses. Qty Safety Stock Total of quantity on required safety stock in all warehouses. Revised: March. 2012 B1: Item Planning Details Page 21 of 50
  • 22. B1: Material Planning Column Detail Fields: Field Description DemDue Due date of demand Dem Type Demand type • SO – Sales Order • FCST – Forecast • SStock – Safety Stock form Item/Planning Screen – Warehouse Grid • PRDBOM – Production Order Bill of Material • PPRDBOM – Planned Production Order Bill of Material • PHTM – Phantom Item DemDoc# Demand document number Drill down functionality is available with the Orange arrow to SAP created documents, i.e. Forecasts, Sales Orders, Production Orders DemLn# Demand line number Act Qty Actual calculated demand quantity including scrap% and yield%’s that this specific supply is fulfilling. Dem Qty Demand quantity this specific supply is fulfilling after rounding applied Note: When Planning Generation parameter; Round Up Planned Supplies is set to Yes, the planned demand will round up to the nearest whole number. Qty Pegged Quantity pegged or allocated to this demand. Sup Type Supply type • PRDORD – Production Order • PPRDORD – Planned Production Order • PO – Purchase Order • PPO – Planned Purchase Order • QOH – Quantity On Hand Sup Doc # Supply document number Revised: March. 2012 B1: Item Planning Details Page 22 of 50
  • 23. B1: Material Planning Field Description Sup Ln # Supply line number Message Exception messages as follows. • Add Purchase Order Line • Cancel Purchase Order line • Expedite Purchase Order Line to MM/DD/YY • Delay Purchase Order Line to MM/DD/YY • Reduce the Purchase Order Line Quantity • Add Production Order • Cancel Production Order • Expedite Production Order to MM/DD/YY • Delay Production Order to MM/DD/YY • Reduce the Production Order Quantity • Supply and Demand Warehouse is Different • Delay Purchase Order Line to MM/DD/YY Parent Item Item code of parent item generating the demand Parent Type Source demand type for parent item Parent Doc # Parent demand document number Drill down functionality is available with the Orange arrow to SAP created documents, i.e. Forecasts, Sales Orders, Production Orders Dem Whs Demand warehouse. Sup Whs Supply warehouse. General Notes 1. The Planning Generation function must be run in order to update this screen. This screen contains data from the last planning generation. See the LAST PLAN field in the header section for the date/time of the last generation. Revised: March. 2012 B1: Item Planning Details Page 23 of 50
  • 24. B1: Material Planning B1: Item Projected Availability How to Access Main Menu > MRP Menu > B1 Material Planning > B1 Item Projected Availability Displays time phased running on hand balance of an item as a result of planned demand and supply transactions. Revised: March. 2012 B1: Item Projected Availability Page 24 of 50
  • 25. B1: Material Planning Field Explanation Header Fields: Field Description Item Item identification code Description Description of the item. Warehouse Warehouse to display time phased results. Column Detail Fields: Field Description Due Date Due date of demand planned demand and supply Demand/Supply Type Demand type • SO – Sales Order • FCST – Forecast • SStock – Safety Stock form Item/Planning Screen – Warehouse Grid • PRDBOM – Production Order Bill of Material • PPRDBOM – Planned Production Order Bill of Material • PHTM – Phantom Item Supply type • PRDORD – Production Order • PPRDORD – Planned Production Order • PO – Purchase Order • PPO – Planned Purchase Order • QOH – Quantity On Hand Revised: March. 2012 Page 25 of 50
  • 26. B1: Material Planning Field Description Document# Demand document number Drill down functionality is available with the Orange arrow to SAP created documents, i.e. Forecasts, Sales Orders, Production Orders Doc.Line Demand line number Quantity Quantity associated with Demand/Supply Projected On Hand On hand quantity as a result of the projected demands and supplies Message Exception messages as follows. • Add Purchase Order Line • Cancel Purchase Order line • Expedite Purchase Order Line to MM/DD/YY • Delay Purchase Order Line to MM/DD/YY • Reduce the Purchase Order Line Quantity • Add Production Order • Cancel Production Order • Expedite Production Order to MM/DD/YY • Delay Production Order to MM/DD/YY • Reduce the Production Order Quantity • Supply and Demand Warehouse is Different • Delay Purchase Order Line to MM/DD/YY Demand Parent Item Item code of parent item generating the demand Drill down functionality is available with the Yellow arrow to parent item’s Item Projected Availability screen Parent Type Source demand type for parent item Parent Doc # Parent demand document number Drill down functionality is available with the Yellow arrow to SAP created documents, i.e. Forecasts, Sales Orders, Production Orders Revised: March. 2012 Page 26 of 50
  • 27. B1: Material Planning B1: Order Recommendations How to Access Main Menu > MRP Menu > B1 Material Planning > B1 Order Recommendations This screen is used to review the Planning Generations Order Recommendations, create purchase orders, and production orders and to view the documents created. Full Screen (View 1): with additional columns displayed Revised: March. 2012 B1: Order Recommendations Page 27 of 50
  • 28. B1: Material Planning Full Screen (View 2): without additional columns displayed (View 3) Header fields only shown Field Explanation Customize your view of information for ease of planning by clicking on the following header fields to filter your recommendations. Click on the Refresh button on the bottom right hand side of the screen (see view 1 & 2 above) after making any changes in the filters. Revised: March. 2012 B1: Order Recommendations Page 28 of 50
  • 29. B1: Material Planning Header Field Filters: Field Description Supply Type Indicates recommended supply type. This can be changed from one supply type to another as required. • Select the required supply type from the drop down list. • Item Group Select from a list of item groups from SAP or select All for all item groups. Through Order By Enter the order by date that you want to generate order recommendations Date through. Warehouse Select from a list of warehouses from SAP or select All for all warehouses Planner Select from a list of users in SAP of select All for all users Sort By Drop down box options are: • Vendor – Sort by vendor • Item – Sort by item code • ItemDesc – Sort by item description • OrderBy – Sort by order by date Additional Details Check the box to display additional column detail information. The following additional columns will be displayed. Note: The right hand five (5) Additional Details columns quantity display totals are dependent upon how you have selected to manage your inventory in the Document Settings screen. • If you have selected to Plan by Warehouse, the quantity displayed will be only for the item’s specific warehouse on the recommendation row • If you are not Managing Inventory by Warehouse, the quantity displayed will be the total of all warehouses Revised: March. 2012 B1: Order Recommendations Page 29 of 50
  • 30. B1: Material Planning Field Explanation: with additional columns displayed (View 3) Note only left portion of the screen is displayed for visibility purposes Column Detail Fields Field Description Check Box Check the check box to create the purchase order or production order when the CREATE button is selected. Sup Type Indicates recommended supply type. This can be changed from one supply type to another as required. • Select the required supply type from the drop down list and click the Update button to save your selection. Revised: March. 2012 B1: Order Recommendations Page 30 of 50
  • 31. B1: Material Planning Field Description Whs Warehouse the supply order will be created for. This can be changed to another valid warehouse. • Select the required warehouse from the drop down list and click the Update button to save your selection. Item Item the supply is being recommended for. Select the orange arrow to drill into the item details. Description Description of the item Due Date Due date the supply is being recommended for. This can be changed if desired. Order By Date Date that the order should be created to meet the demand based on lead times Qty Req The quantity the supply is being recommended for. This can be changed if desired. • To change, enter the desired quantity and then click the Update button to save the change. Economic Order Qty Display of quantity entered in the in the Item Master user defined field panel that you determine to be the economic order qty. Order Minimum Display of the order minimum from Item Master Planning Data tab or warehouse minimum field Note: Reference only field. Does not affect calculation of QtyReq Order Multiple Display of the order multiple from the Item Master Planning Data tab or warehouse order multiple field Note: Reference only field. Does not affect calculation of QtyReq On Hand Qty Display of quantity on hand for a specific warehouse or in total dependent upon your Plan by Warehouse setting Revised: March. 2012 B1: Order Recommendations Page 31 of 50
  • 32. B1: Material Planning Field Explanation: (View 3) Note only right portion of the screen is displayed for visibility purposes Field Description On Order Qty Display of quantity ordered on purchase orders or production orders for a specific warehouse or in total dependent upon your Plan by Warehouse setting Avg Monthly Usage Display of average usage per the number of months specified in the Planning Generation screen Number of Months Average to Display field Min Inv Level Display of minimum inventory level quantity for a specific warehouse or in total dependent upon your Plan by Warehouse setting Note: Reference only field. Does not affect calculation of QtyReq Max Inv Level Display of maximum inventory level quantity for a specific warehouse or in total dependent upon your Plan by Warehouse setting Note: Reference only field. Does not affect calculation of QtyReq Vendor Vendor Id the Purchase Order is being recommended for. Vendor displayed is the Preferred Vendor entered in the Item Master > Purchasing Data tab. The vendor can be changed and drill down to the business partner master is available using the orange arrow. Revised: March. 2012 B1: Order Recommendations Page 32 of 50
  • 33. B1: Material Planning Field Description Vendor Name Display only field – shows business partner name associated with the Vendor. Planner Planner assigned to the recommendation item Doc Num The purchase order or production order that was created for this recommendation. Select the orange arrow to drill into the document details. Doc Line The document line that was created for this recommendation. Ord Date The date the document was created. Create Documents: After reviewing, modifying, updating and selecting the order recommendation line for action, you are ready to create your documents. • Click on the CREATE button to create your documents. • If the screen has changes not yet saved, you will be prompted to save the Pending Updates. Click YES in the System Message box to confirm that you want to continue. Revised: March. 2012 B1: Order Recommendations Page 33 of 50
  • 34. B1: Material Planning • When the process is complete, a System Message box will display the results. Click OK to continue. General Notes 1. Purchase Orders can only be created if a vendor is referenced for the item. 2. Multiple Purchase Orders can be created at once for multiple vendors. 3. Multiple Production Orders can be created at once. 4. The data on this screen is removed and replaced every time Planning Generation is run. Revised: March. 2012 B1: Order Recommendations Page 34 of 50
  • 35. B1: Material Planning Additional Functionality Additional functionality is available from the Order Recommendation screen for planning purposes. Planners can view and drill down on all of the supporting information for item recommendations without leaving the planning screen. Highlight any row on the order recommendation to obtain further details about the item and row highlighted. Right Click Options (Further detail): Revised: March. 2012 B1: Order Recommendations Page 35 of 50
  • 36. B1: Material Planning Quantity on Hand: Displays for each planning warehouse the item quantity: In Stock, Ordered (on Purchase Orders or Production Orders), and Safety Stock. BP Special Prices: Displays Business Partner Special Prices for item and preferred vendor referenced on the order recommendation row. Revised: March. 2012 B1: Order Recommendations Page 36 of 50
  • 37. B1: Material Planning Period Discounts and Validity Dates: Further analysis is available by highlighting the item row and double clicking to view the period discounts and validity dates. Volume Discounts: Further analysis is available by double clicking the item row to obtain any quantity breaks that are associated with that item. Open Purchase Orders All open purchase orders associated with this line are displayed. Summary information such as purchase order number, quantity remaining and due date are readily available. Drill down from orange arrow available to view purchase order. Revised: March. 2012 B1: Order Recommendations Page 37 of 50
  • 38. B1: Material Planning Open Production Orders All open production orders associated with this line are displayed. Summary information such as production order number, quantity remaining, and due date are readily available. Drill down from orange arrow available to view production order. B1 Planning: Item Pegging Displays the Item Planning Details screen is used to review the planning generation results and exception messages for a specific item. Drill downs from this screen are available as previously discussed. Note: Drill down on a Parent Item to see where the Demand is originating. Revised: March. 2012 B1: Order Recommendations Page 38 of 50
  • 39. B1: Material Planning B1 Planning: Item Projected Availability Displays time phased running on hand balance of an item as a result of planned demand and supply transactions. Revised: March. 2012 Page 39 of 50
  • 40. B1: Material Planning B1: What If Order Recommendations How to Access Main Menu > MRP Menu > B1 Material Planning > Enhance What If Order Recommendations This screen is used to review planning generation order recommendations for a specific parent item (product), quantity, and warehouse. Production orders and purchase orders can be created from this screen for the parent item and its components. This functionality can be used to view a snapshot and plan for a specific product, such as a newly introduced product or engineered specific product. It is not intended to be used in lieu of the standard Order Recommendations and does not offer all of the functionality of the order recommendations function. Revised: March. 2012 B1: What If Order Recommendations Page 40 of 50
  • 41. B1: Material Planning Partial Screen (View 1): Note only left portion of the screen is displayed for visibility purposes Partial Screen (View 2): Note only right portion of the screen is displayed for visibility purposes Revised: March. 2012 B1: What If Order Recommendations Page 41 of 50
  • 42. B1: Material Planning Field Explanation Header fields only shown (View 3) Header Fields Field Description Item Code Item identification code Description Description of item Warehouse Select the warehouse to source order recommendations from. Default selection is BOM which will source all recommendations from the warehouse shown on the items’ bill of material header and rows Note: this may encompass one or multiple warehouses –or- select a specific warehouse to source all recommendations from Quantity Parent item quantity Due Date Date that parent item is planned for completion Shortage Only Click in this check box to display shortages only Column Detail Fields: (View 4) left portion of the screen is displayed for visibility purposes Field Description # Reference field displaying row number Revised: March. 2012 B1: What If Order Recommendations Page 42 of 50
  • 43. B1: Material Planning Field Description Sup Type Indicates recommended supply type. This can be changed from one supply type to another as required. • Select the required supply type from the drop down list. Item Item the supply is being recommended for. Select the orange arrow to drill into the item details. Description Description: Description of the item Whs Whs: Warehouse the supply order will be created for. This can be changed to another valid warehouse. • Select the required warehouse from the drop down list and click the Update button to save your selection. UoM Unit of measure for the item Displays Purchasing UoM from Item Master > Purchasing Data Tab Lead Time Number of lead time days for the row item Displays Lead Time days from Item Master > Planning Data Tab Used in calculating “Order By” date for planned supplies Total Lead Time Cumulative lead time for the row item plus any parent item(s) for the item being planned in What If Planning Item Code header field Due Date Date entered in the Due Date field in What If Planning header field Note: Due Date entered in header is automatically copied to all rows Qty Req Quantity required to fulfill demand created by Quantity entered in What If Planning header field Order Qty Display of quantity on hand for a specific warehouse or in total dependent upon your Plan by Warehouse setting Shortage Display of quantity of item short to satisfy demand for parent item Revised: March. 2012 B1: What If Order Recommendations Page 43 of 50
  • 44. B1: Material Planning Field Description On Hand Qty Display of quantity on hand for a specific warehouse or in total dependent upon your Plan by Warehouse setting Column Detail Fields: (View 5) right portion of the screen is displayed for visibility purposes Field Description Committed Qty Display of quantity committed to sales orders or production orders for a specific warehouse or in total dependent upon your Plan by Warehouse setting On Order Qty Display of quantity ordered on purchase orders or production orders for a specific warehouse or in total dependent upon your Plan by Warehouse setting Order Minimum Display of the order minimum from Item Master Planning Data tab or warehouse minimum field Note: Reference only field. Does not affect calculation of QtyReq Order Multiple Display of the order multiple from the Item Master Planning Data tab or warehouse order multiple field Note: Reference only field. Does not affect calculation of QtyReq Economic Order Qty Display of quantity entered in the in the Item Master user defined field panel that you determine to be the economic order qty. Min Inv Level Display of minimum inventory level quantity for a specific warehouse or in total dependent upon your Plan by Warehouse setting Note: Reference only field. Does not affect calculation of QtyReq Max Inv Level Display of maximum inventory level quantity for a specific warehouse or in total dependent upon your Plan by Warehouse setting Note: Reference only field. Does not affect calculation of QtyReq Inv Item Displays Inventory Item status of the item as indicated in the Item Master Inventory checkbox • Yes - Item is an Inventory item • No - Item is not an inventory item Doc Num The purchase order or production order that was created for this recommendation. Select the orange arrow to drill into the document details. Revised: March. 2012 B1: What If Order Recommendations Page 44 of 50
  • 45. B1: Material Planning Field Description Vendor Vendor Id the Purchase Order is being recommended for. Vendor displayed is the Preferred Vendor entered in the Item Master > Purchasing Data tab. The vendor can be changed and drill down to the business partner master is available using the orange arrow. Vendor Name Display only field – shows business partner name associated with the Vendor. Populating the screen Enter the item code, warehouse, quantity, and due date in the header area and click the Refresh button to populate the screen. Additional comments for using the What If functionality 1. The Due Date entered in the header will populate to all items rows. a. Item lead-time is not taken into consideration in calculating the due date. It is displayed for reference only, along with the total lead time. b. The user will need to update the Due Dates as applicable prior to creating documents. 2. Warehouse selection in the header is important. a. In most cases, you will want to let the warehouse default to the BOM warehouse. b. It is important that your BOM’s, especially if they are multi-level, consistently reflect the correct warehouse for each parent and component item. 3. Click on the Shortage Only button if you do not want to display all items. 4. You cannot save updates in the What If planning and come back to them later. a. Updates can be made and will be reflected when documents are created. They are not saved. Create Documents After reviewing, modifying, updating and selecting the What If order recommendation line(s) for action, you are ready to create your documents. • Click on the CREATE button to create your documents. • When the process is complete, a System Message box will display the results. Click OK to continue. Revised: March. 2012 B1: What If Order Recommendations Page 45 of 50
  • 46. B1: Material Planning B1: Schedule Boards Planning Schedule Boards give users a prioritized screen view of Sales Orders and Production Orders in the system. The schedule boards can be sorted is various ways to give planners a quick visual snap shot of sales orders and production order by delivery date range, customer, item, item group, warehouse, etc… Sales Order Schedule Board How to Access Main Menu > MRP Menu > B1 Material Planning > B1 Sales Order Schedule Board Revised: March. 2012 B1: Schedule Boards Page 46 of 50
  • 47. B1: Material Planning Field Explanation: Header Fields Field Description Starting Delivery Date Enter the beginning delivery date to consider or leave blank for all Ending Delivery Date Enter the ending delivery date to consider or leave blank for all Customer Select specific customer to view or leave blank for all customers Sales Order Status Select sales order status to be considered from list • All – All sales order statuses • Open – Open sales orders only • Closed – Closed sales orders only Line Status Select sales order line status from list Select sales order line status to be considered from list • All – All sales order line statuses • Open – Open sales order lines only • Closed – Closed sales order lines only Item Group Select ALL or a specific Item Group from the list Item Enter an item code, Tab to find and select an item from the list or leave blank for all items Warehouse Select ALL or a specific Warehouse from the list Sort By Select how to view the data from the list • Due Date – Sorted by due date • Customer – Sorted by business partner code • Item Group – Sorted by item group name Display Select detail level to display • Items – All sales order lines displayed • Summary – Only first line of each sales order displayed Populating the Screen After making your selections in the Header fields, click on the Refresh button at the bottom of the screen to view your data. Revised: March. 2012 B1: Schedule Boards Page 47 of 50
  • 48. B1: Material Planning Production Order Schedule Board How to Access Main Menu > MRP Menu > B1 Material Planning > B1 Production Order Schedule Board Field Explanation: Header Fields Revised: March. 2012 B1: Schedule Boards Page 48 of 50
  • 49. B1: Material Planning Field Description Starting Due Date Enter the beginning due date to be considered or leave blank for all Ending Due Date Enter the ending due date to be considered or leave blank for all Prod Order Status Select production order status to be considered • All – All statuses • Planned • Released • Closed • Cancelled Item Group Select ALL or a specific item group from the list Sort By Select how to view the data from the list • Production Order • Due Date • Item • Item Group • Sales Order Populating the Screen After making your selections in the Header fields, click on the Refresh button at the bottom of the screen to view your data. Revised: March. 2012 B1: Schedule Boards Page 49 of 50
  • 50. B1: Material Planning B1: Material Planning Help How to Access Main Menu > MRP Menu > B1 Material Planning > B1 Material Planning Help B1 Material Planning context Help can be accessed via the main menu or using the standard Windows F1 or ? Key while on a B1 Material Planning screen. LBSi 10749 Pearl Rd., Suite 2A Strongsville, Ohio 44136 USA Ph: 440-846-8500 * Fx: 440-846-8505 * www.lbsi.com * email sap@lbsi.com Pittsburgh Office: One Oxford Centre, 301 Grant Street, Suite 4300, Pittsburgh, PA 15219 Ph:412-577-4084 Columbus Office: 545 Metro Place South, Suite 100, Dublin, OH 43017 Ph: 614-766-3622 Revised: March. 2012 B1: Material Planning Help Page 50 of 50