Ketul Desai is an instrumentation executive with over 10 years of experience in automation, PLCs, drives, sensors, and machine maintenance. He is currently located in Silvassa, India and is seeking a role in maintenance for a manufacturing industry. Some of his qualifications include a Bachelor's degree in Electronics Engineering and extensive experience working with Allen-Bradley PLCs on projects to improve processes like reducing machine cycle times. He also has a proven track record of cost savings through initiatives like reducing spare part usage.
Ketul Desai CV Instrumentation Executive 10 Years Experience
1. Curriculum Vitae of
Ketul.s.desaiKetul.s.desai
Flat no J-6,Phase-4,
Pramukh Vihar,
Naroli Road,Silvassa-396230
Ketuldesai2k5@gmail.com
+91 –8980006595
Cost to company : 6.3 lakhs.
Expected Ctc : Negotiable.
Notice period : 30 days
Location preffered : anywhere in India or abroad.
Total experience : 10 years.
Present Designation : Instrumentation Executive .
Expected Role : Maintenance in manufacturing industry
Current location : Silvassa.
---------------------------------------------------------------------------------------------------------------------
CAREER OBJECTIVECAREER OBJECTIVE ::
To work on challenging projects that involves adoption of new technology that can utilizeTo work on challenging projects that involves adoption of new technology that can utilize
intensively educational background to add value to operation and expand the knowledge.intensively educational background to add value to operation and expand the knowledge.
PROJECTPROJECT ::
Worked on many projects in software(allen bredly) like laser table bypass and protecton ofWorked on many projects in software(allen bredly) like laser table bypass and protecton of
bonding nozzle protection, cooling slider bypass, cycle time reduction reduction 3 sec. to 2.7 sec. andbonding nozzle protection, cooling slider bypass, cycle time reduction reduction 3 sec. to 2.7 sec. and
saved 3 crore spare parts.saved 3 crore spare parts.
ACHIEVEMENTSACHIEVEMENTS ::
Get 4 times on the spot awad from maint HOD.Get 4 times on the spot awad from maint HOD.
PROFESSIONAL SUMMARYPROFESSIONAL SUMMARY ::
1010 years of extensive industrial experience in automation, VFDs,Servo Drives,
PLCs,transmitters,sensors ,robots and machine maintenance. Project experience in manufacturing
plant in the presence of highly automatic environment of PLC (allen bradly , Mitusubishi) and Drives in
high speed lines.
TECHNICAL QUALIFICATION:
Bachelor in Electronics Engineering from Dr.D.Y.Patil college of engineering in 2005.
2. Since Sep’11 with Hindustan Unilver Limited, Orai as Instrumentation Executive(plc programming)
(Deputed to HUL, Silvassa in 2013 as Instruemtation/manufactruring Executive)
ACCOMPLISHMENTS:
• Essayed a stellar role in the:
o Proper utilization of manpower for eliminating breakdowns on parallel machines or in the shift
o Resource allocation and documentation of machines spare parts, drawings, manuals and
catalogues
o Analysis of different techniques such as one point lesion, root cause analysis and why-why
analysis.
o Worked hand to hand with the project team for implementation of new projects from the
installation level to the production handover.
o Modification of automation related requirements inclusive of the PLC ladder logic
development and electrical controls troubleshooting
o Reduction of overall instrumentation related issues
o Cost effective administration of spare management operations entailing negotiation with the
vendors as well as carried out regular troubleshooting.
o Implenting the kaizens and new ideas by brain storming for the product cost reduction.
Streamlined various measures to enhance operational efficiency
Shouldered the responsibility of handling:
o Regular calibration of Pressure , Level & flow transmitters,mass flow
meters, different kinds of valves (gate valves, butterfly valves, control
valves & mass flow meters), different kinds of sensors and Allen
Bradley PLC like Micro Logix 1000,1200,1500 & SLC,servo
drives,variable frequency ac drives with temperature controllers.
o Having a very detailed knowledge of butter fly valves ,ball valves and control valves.
o Take care of the breakdown (PLC based M/CS) and online troubleshooting of high speed
lines
o New installation of projects and automation of machines
o Plan the Preventive,Preditive and conditonal maintenance schedule and its compliance.
o MTBF & MTTR to maintain the PM pillar check sheet
o Up-dation of all machines backup and made the inventory of all machines
o Maintinting the PM pillar checksheet.
o Maintain the records in terms of history card for each and every quipement with PM sheet.
o Regulaly Maintaing the log book for the daily shift wise breakdown and generating the red
tags and white tags accordingly.
o Exploring a very good knowledge of hookup diagram, instrumentation
data sheet and electrical drawing
o Finalising the yearly budget for stock or catelogue items(frequently used and imp spares) and
nonstock items(directly buying by generating purchase order).Also finalising capex for the year
for costly equipements at the initial phase of every year.
3. o As per the weekly and monthly production plan , PM schedule is made and followed
rigourously.
o Maintaing the spares with ROL(RE ORDER LEVEL) and ROQ(RE ORDER QTY) for the catelogue
or the stock items.
o Vendor development,negotiation with the vendors for comparative lowest rate in the market,
Taking the comparative qutoes from 2 to 3 differents vendors for the same item,raise the
Purchase Orders in portal ,make that approved,send that to vendor and finally clearing their
invoices.
o Take care of condtional (predictive) based maintenance to predict the actual service life of
the part or the equipment by LLF(look,listen & feel) and CLIT for each and every day to plan
the Preventive Maintenance schedule.
MAJOR PROJECTS:
• DFA Automation which included the mass flow meters instead of load cells in the oil running line
with the extra batcher in the controller room for the controlling the flow of liquid from remote.
• Installation of 2 new bundling and binding machine on vim and rin/wheel cascade respectively for
inhouse multipack facility which reduced the cycle time of machines as well as the huge cost
saving of bundling outside.
• New cld tapping machine installation ,which tapes 20 clds/min.
PROFESSIONAL EXPERIENCE:
• Already worked with MOSER BAER INDIA LTD., GREATER NOIDA since SEPTEMBER 2005 as
an Engineer in the maintenance department.
Position: Maintenance Engineer (plc programming)
Tenure: Worked since August 2005 to septemer 2011.
Job Profile:
• To handle shift break down and online troubleshooting of high
speed lines.
• Involvement and active participation in new installation of projects
and automation of machines.
• Analysis of major break down and to find out root cause by using
different quality tools like Fishbone Diagram, check sheets,
Brainstorming etc.
• Maintaining stock of maintenance related consumable and machine
spare parts.
• To look after the proper implementation of preventive and predictive
maintenance during shutdown reducing down time.
• Looking after resource allocation and Documentation of machines
spare parts, drawings, manuals and catalogues.
4. • To handle the entire planning and monitoring of shift as a shift
Incharge.
• knowledge in reading electrical drawings & mechanical drawings for
any kind of fault findings which includes Relays,Contactors,sensors,
servo drives,motors,inverters etc
TECHNICAL EXPERTISE:
1.) Hands on experience in break down and preventive maintenance of following types of
machines:
(a) Machines which includes variable frequency AC drive and DC drive
(b) Single phase and three phase automatic and servo stabilizers.
(c) Machines equipped with sophisticated pneumatic and sensors.
2.) Maintenance of special purpose machines equipped with PLC’ s, Solenoids
Switches and relay contactor logic(instrumentation).
3.) Troubleshooting of Pneumatic and Vacuum control systems.
4.) Troubleshooting of pneumatic control systems.
5.) Teaching and operation of small robotic based on 2 & 6 axis using servo systems in
high speed lines.
6.) Working with a continuous system.
7.) Experience in new installations and automation of machines.
TRAINING AND CERTIFICATIONSTRAINING AND CERTIFICATIONS ::
1.) Special training on Pneumatic and Electro Pneumatic conducted by MOSER BAER at
SMC INDIA LTD., NOIDA.
2.) Holding yellow Belt Certification in Six Sigma through fast track methodology of
MOSER BAER INDIA LTD., Greater Noida.
3.) Actively participated in In-house training on 5’s and kaizen,TPM conducted at
MOSER BAER.
4.) Different Instrument at the workshop held at HUL, Mumbai in 2012.
KEY FUNCTIONAL COMPETENCIES:
Having very good command over English,hindi &Good negation & interpersonal ,Conceptual &
Analytical Skills
Strong communication and presentation skillsWork on the development of regional strategies in line
with global strategies &having good negotiation and vendor development skills.
5. DECLARATION :
The above information is true to the best of my knowledge and belief.
Date: 3
rd
June,2015 ketul.s.desai
6. DECLARATION :
The above information is true to the best of my knowledge and belief.
Date: 3
rd
June,2015 ketul.s.desai