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SafeR
Growth
How advanced science can help Safeguard
China’s people and environment
IN Partnership with
1
Table of Contents
Introduction	 Page 	 3
China’s 4Protection Challenges	 Page	 8
A Vision for the Future	 Page 	 20
Conclusion	 Page	 32
This white paper was created by Fortune Industry
Perspectives and DuPont. It is the third of a series
showcasing sustainable development thought
leadership, which will help inform the discussions
at the 2013 Fortune Global Forum, June 6-8, 2013, in Chengdu, China. For
more information on sustainable development in China, please visit www.
DuPont.com/FortuneGlobalForum.
proud to sponsor the
Cover photograph: tktktktktktktktk
132
Introduction
W
ang Young leads
an emergency repair
team at the Tarim Oil-
field in Xinjiang Prov-
ince, China. He works for CNPC, a
large state-owned energy company.
Part of Wang’s job is to ensure that
he and his colleagues manage physi-
cal risk and stay safe at work.
“Before every pipeline repair job,
we communicate very thoroughly
with every worker, including potential
risks involved and related risk-control
procedures,” says Wang. “We
educate them on how to prevent
and control risks, to make sure all
workers understand how they can
protect themselves. This helps them
feel safer at work.”
In the past three years, Wang
has overseen about 1,000 oilfield
repair jobs, with no serious accidents
to report. That’s a good record by
any standard. It speaks to China’s
emerging culture of industrial and
public safety, an integral part of the
national development vision that
President Xi Jinping calls the China
Dream.
China has undergone three waves
of transformation in the modern era.
First there was the inception of the
People’s Republic in 1949, followed
by the Cultural Revolution of 1966-
76, followed by the great economic
opening that began under Deng
Xiaoping in 1978. This journey contin-
ues today with China’s new wave of
urbanization.
In China, economic growth and
urbanization are two sides of the
same coin. China’s GDP is expected
to quintuple between 2009 and
2025, according to research by the
McKinsey Global Institute. By that
time, the urban economy could
generate more than 90% of China’s
economic output, up from 75% in
2009. The urbanization rate hit 50%
in 2011 and is projected to reach
65.4% by 2025, according to United
Nations research. By 2030, if current
trends hold, around 1 billion Chinese
will live in cities. McKinsey projects
that by 2025, 13 of the world’s 25
fastest-growing cities will be in main-
land China. Between 2007 and 2025,
the country’s top 225 cities could
generate 30% of global economic
growth.
This rapid urbanization requires
a massive expansion of China’s
infrastructure. Five billion square
meters of road will be paved be-
tween now and 2030. Some 170
mass transit systems could be built,
along with 3.7 billion square meters
of new office space in 5 million new
buildings, of which 50,000 could be
skyscrapers. That’s the equivalent of
constructing 10 New York Cities.
Rapid urbanization has helped lift
the living standards of millions of Chi-
nese, but it is also putting significant
pressure on infrastructure, workplace
safety, and the natural environment.
In recent years, environmental issues
have emerged as a leading cause
of popular discontent in China. Last
year, for example, authorities in
southern Sichuan province canceled
the planned construction of a $1.6
billion copper smelting facility in re-
sponse to public concern about the
project’s environmental impact.
While these are all serious chal-
lenges, they are hardly unique to
China. Over the years, DuPont and
other multinational companies have
developed technology and expertise
that can help China maintain a rapid
pace of urbanization and economic
growth without sacrific-
ing public health and
safety. At the Tarim
oOilfield, for example,
consultants from
DuPont Sustainable
Solutions collaborated
with CNPC to develop
the safety-training
regime that has helped
Wang Yong achieve a
perfect safety record.
“Many of our consul-
tants have experience
in operations, and
we’re able to match
that with our clients’
internal structure and
54
BEIJING
15.0
18.1
19.6
23.0
TIANJIN
8.5
9.7
8.9
10.3
WUHAN
9.7
11.0
CHONGQING
10.2
12.3
SHENZHEN
10.5
12.4
GUANGZHOU
2010 2015
IN MILLIONS OF PEOPLE
SHANGHAI
LARGEST CITIES IN CHINA
Source: UN World Urbanization Prospects, 2011, Released Apr. 2012, Urban Agglomerations
If current trends hold, around one
billion Chinese will live in cities by 2025
and 13 of the world’s 25 fastest-growing
cities will be in mainland China.
operations,” says Jin Shouzhen, the
lead consultant on the Tarim project.
“This is based on actual transfer of
experiences and practice, not just
theoretical concepts.”
Proprietary DuPont materi-
als such as Nomex® and Tyvek®
are used in safety gear that helps
protect Chinese firefighters and
medical workers. In the construc-
tion industry, DuPont resins and
glass interlayers help protect the
structural integrity of Chinese roads,
bridges, and office buildings. In
factories across China, hazardous
smokestack emissions are reduced
with help from DuPont scrubbing
systems and fiber bed mist elimina-
tors. The company also provides
advanced food testing technology
that helps safeguard the integrity of
China’s food chain.
Safety has always been important
to DuPont. “We started out as an
explosives manufacturer,” says Tony
Su, president of DuPont Greater
China. “We gained valuable experi-
ences and learned tough lessons the
hard way. Many of our products are
designed to ensure people’s safety
and security.”
According to DuPont, the key ele-
ments of a sound protection strategy
for China include making sure that
the country’s massive infrastructure
buildout proceeds safely and sus-
tainably, creating safer work environ-
ments, protecting the natural environ-
ment, and promoting public safety.
This paper surveys China’s four main
protection challenges and presents
scientific and technological solutions
that are helping to address them.
6
rapid urbanization requires a massive
expansion of China’s infrastructure.
Five billion square meters of road will
be paved between nowand 2030.
URBAN VS. NON-URBAN
POPULATION
Source:U.N. World Urbanization Prospects 2011 Revision
’90 ’95 ’00 ’05 ’10 ’15 ’20 ’25 ’30
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
BILLIONS OF PEOPLE
NON-URBAN POPULATION
URBAN POPULATION
7
9
China’s 4
Protection
Challenges
No.1
Building
Safe
Infrastructure
China faces significant challenges in
creating infrastructure to support its
rapidly growing urban population.
The country currently spends 11.4%
of its annual GDP on construction,
transportation, and communica-
tions infrastructure, according to the
Asian Development Bank. As part
of a $630 billion economic stimulus
program launched in an effort to
boost economic growth after the
global financial crisis of 2008-09,
the government announced a wide
range of new urban infrastructure
projects across the country, includ-
ing new roads and bridges, subway
systems, and high-speed rail links
between major cities such as Bei-
jing and Shanghai.
China’s infrastructure buildout
has raised safety concerns. In
March 2012, for example, part of a
high-speed rail line being construct-
ed between the Yangtze River cities
of Wuhan and Yichang collapsed
after heavy rain. Between July 21
and Aug. 21, 2012, there were 99
road cave-ins in Beijing alone, ac-
cording to press reports. Bridges
are another area of concern. By
the end of 2011 there were nearly
689,000 bridges across China,
some 58,000 of which were consid-
ered large or ultralarge—a category
that accounts for 51.8% of the total
length of China’s bridges, accord-
ing to a report in the state-owned
China Daily newspaper. At least 37
bridges collapsed across the coun-
try from 2007 to 2012.
“With some bridges undergoing
long-term, overburdened operation,
we have been witnessing a high
incidence of bridge accidents in the
country,” the Ministry of Communi-
cations said in a statement. Recent
bridge accidents include the ramp
of the $300 million Yangmingtan
Bridge in Harbin, which had been
in use for less than a year when
it collapsed on August 24 of last
year, taking four trucks with it. The
accident killed three people and
injured five.
In response, the Chinese gov-
ernment is working hard to tighten
building codes and repair existing
1110
infrastructure across the country.
More than 21,600 hazardous bridges
were renovated between 2001 and
2012 at a total cost of nearly 44
billion yuan ($7.05 billion), according
to the Ministry of Communications.
At a 2010 forum on green building
construction, Deputy Construction
Minister Qiu Baoxing noted that
every year China uses up to 40%
of the world’s cement and steel to
erect new buildings with a total area
of 2 billion square meters. These
buildings, however, have an average
useful life of only 25 to 30 years. By
contrast, U.S. commercial buildings
are expected to stand for 70 to 75
years, according to the U.S. Depart-
ment of Energy.
In addition to the obvious safety
benefits of erecting more durable
structures, it’s in China’s economic
interest to extend the useful lives of
buildings so that they can gener-
ate more revenue before they must
be refurbished or torn down. As a
result, the government and con-
struction industry have increasingly
been adopting international building
codes and standards, and tighten-
ing enforcement of these standards
nationwide.
No.2
creating
Safer
Workplaces
The government has passed a num-
ber of new workplace safety laws in
recent years, notably the 2002 Law
of the People’s Republic of China on
Work Safety. Workplace accidents
have declined significantly in recent
years, according to Wei Lijun, as-
sociate dean of the China Academy
of Safety, Sciences and Technology.
Wei helped draft China’s first national
plan for production safety, which
was included in the 11th Five-Year
Plan (2006-10). He says accidental
workplace deaths declined by nearly
half (49.4%) between 2002 and 2010,
a drop that he attributes to stronger
safety regulations, enhanced emer-
gency response capabilities, and
a general rise in safety conscious-
ness among the general population.
“‘Safety first, prevention crucial’ has
become a policy embedded into
people’s hearts,” says Wei.
The government has set aggres-
sive workplace safety targets for the
Each year, China uses up to 40percent
of the world’s cement and steel
to erect a total of two billion
square meters in new buildings.
12th Five-Year Plan (2011-15), notably
a 15% drop in accidental deaths
by 2015. However, China still faces
significant challenges in protecting
the health and safety of its large and
growing industrial workforce. One
major issue is that heavy manufac-
turing facilities continue to be located
in densely populated urban areas.
China’s cities have suffered frequent
industrial accidents in recent years,
such as a 2010 gas explosion and
chemical leak that killed numerous
people and injured scores of others
outside a plastics factory in the city
of Nanjing. Last fall, several hundred
employees of the Sunrex factory in
Suzhou, the world’s biggest supplier
of computer mice and keyboards,
were treated for chest tightness or
distress, dizziness, or liver damage
after maintenance workers mistak-
enly connected pipes that recycled
paint to the drinking water supply
system months earlier according to
news reports.
Although much work remains
to be done, government statistics
show an overall decline in workplace
accidents in recent years. In 2012
the death toll from work accidents
amounted to 71,983 people, a year-
1312
on-year decrease of 4.7%. The death
toll from work accidents for every
100 million yuan of GDP was 0.142
people, a decline of 17.9%. Work
accidents in industrial, mining, and
commercial enterprises caused 1.64
deaths for every 100,000 employees,
down 12.8%. And the death toll for
producing 1 million tons of coal in
coal mines was 0.374 people, down
33.7% year-on-year.
“We must treat production
safety according to the law and
treat enterprises according to the
law,” says Shi Shaohua, an expert in
production safety at the China Law
Society. Shi noted that production
safety is ultimately a social issue,
because growth and modernization
require a harmonious and stable
social environment. “If workplaces
are unsafe and workers die, families
disintegrate,” he says. “Let’s say a
young man dies in an accident, leav-
ing his child and wife behind. Even if
there’s financial compensation it will
not last a lifetime, leaving behind a
series of family problems and con-
flicts. Through accumulation, these
family problems become societal
problems.”
No.3
protecting
the natural
environment
In recent years, China has made am-
bitious green tech investments and
implemented successful efforts to
curb energy consumption per capita.
The government has also strength-
ened environmental regulations and
canceled some subsidies to polluting
industries such as coal extraction.
In a 2011 Gallup poll, 57% of Chi-
nese adults surveyed said protecting
the environment should take priority
over economic growth. Many pol-
luting industries, however, still have
access to inexpensive land, water,
electricity, oil, and bank loans. Most
cities in China are ringed with heavy
industry, metal smelters, and coal-
fired power plants, all highly polluting
but critical to maintaining economic
growth. Expanding car ownership,
heavy traffic, and low-grade gasoline
are also major contributors to the
heavy smog that frequently blankets
most Chinese cities.
China’s environmental challenges
1514
Shenxianghui/Imaginechina
16 17
include air and water pollution,
desertification, climate change,
and threats to biodiversity. From
an urban security perspective, air
and water quality are probably the
most salient issues. According to
the World Bank, 16 of the world’s 20
cities with the worst air quality are in
China. The country also faces water
supply shortages and pollution of
existing supplies.
China’s existing water supply
system suffers leakage rates of
around 50%, compared with 20%
to 40% in many European countries
and less than 7% in Denmark, a
world leader in water management
technology, according to a recent
China Daily article. China is respond-
ing to these challenges by rapidly
building out water infrastructure. In
2011, the government announced
that it would invest 4 trillion yuan to
build water resource facilities over
the next decade, with a focus on
sewage treatment, water efficiency,
and groundwater protection.
No.4
promoting
public
safety
The rapid growth of China’s cities
has created a broad range of public
safety challenges. Growing urban
density and still-inadequate build-
ing codes put pressure on emer-
gency response systems of all kinds,
including firefighting, police, emer-
gency medicine, and food safety
inspection.
China also has a long history
of large-scale natural disasters,
including floods, earthquakes, and
typhoons. Recent examples include
the Sichuan earthquake of 2008,
which killed more than 69,000 peo-
ple and left at least 4.8 million home-
less, according to government fig-
ures. The Chinese government has
had emergency response systems in
place ever since the inception of the
People’s Republic in 1949, according
to Deng Yunfeng, a senior research-
er with the Emergency Management
Center at the Chinese Academy of
Governance. In the early years, how-
In a 2011 Gallup poll, 57%of Chinese said
protecting the environment should take
priority over economic growth.
19
ever, these procedures concentrated
on helping individual work units
deal with threats to their safety. The
2003 SARS epidemic stimulated the
creation of a more comprehensive
national system. In the past decade
the government has passed numer-
ous safety laws and also created an
Emergency Response Agency that
reports directly to the State Council.
Its job is to coordinate emergency
response policies nationwide.
The Emergency Response
Agency was key to helping China
respond to the 2008 Sichuan earth-
quake. “Our central government
realized how important coordination
and teamwork were when facing
complicated national crises,” says
Deng. Since then the agency has
coordinated effective national re-
sponses to heavy winter snowstorms
and industrial accidents, as well
as national emergencies involving
tainted food and milk. In the first half
of 2013 the agency helped mobilize
relief workers after another earth-
quake in Sichuan, and it also worked
with public health authorities across
the country to combat the latest
outbreak of avian flu.
18
Targeted scientific interventions offer
the best hope of reconciling China’s
economic growth imperatives with
the need to provide safe public infra-
structure, environmental protection,
safe workplaces, and quality public
health in the country’s burgeoning
cities. Here are some of the initia-
tives that the Chinese government,
local companies, and multinationals,
including DuPont, have undertaken
across these sectors:
Faster, safer
trains
China has invested considerable
money and prestige in its high-speed
rail network, which currently runs the
world’s fastest trains. In recent years,
high-speed trains have dramatically
cut travel times between major Chi-
nese cities, according to Ji Jialun, a
professor at Beijing Jiaotong Univer-
sity who also serves as secretary of
the Transportation Committee of the
China Railway Society. Today, China’s
high-speed trains travel at speeds
up to 350 kph. As a result, a train trip
from Beijing to Shanghai now takes
about five hours, down from 30 hours
in the 1960s.
““High speed means high risk,”
says Ji. “The faster the speed, the
more serious the consequences of
an accident.” As a result, safety im-
provement has emerged as a central
priority for the Chinese rail industry.
The new motorized high-speed train
cars are equipped with elaborate
sensor technology. If a passenger
smokes on the train, for example,
the smoke signal will notify the car,
causing it to slow down and stop au-
tomatically to prevent a possible fire
on the train. Other systems monitor
wheel tracking, stability, and seismic
activity. Trains are programmed to
slow down and stop in the event of
an earthquake. “During transport,
if something is not suitable, or not
within standard, it will notify authori-
ties,” says Ji.
Numerous international compa-
nies are involved in China’s efforts to
upgrade its nationwide rail network.
In 2011, for example, GE Transporta-
tion Systems signed a $1.4 billion
deal with China’s Ministry of Railways
to provide locomotives, service sup-
port, and railway signaling systems.
DuPont currently provides Nomex®
insulating paper that China Southern
Rail (CSR) uses to protect the trac-
tion transformers on its high-speed
2120
Today, China’s High-speed trains travel
at speeds up to 350kph.A Vision for
the Future
23
locomotives. “We chose Nomex®
because we value its thermal stability
and its high mechanical, electrical,
and environmental performance,”
says Cheng Hongsheng, manager
of CSR’s Insulation R&D Center.
“These features allow us to design
a much smaller traction transformer
and maximize its performance and
efficiency.”
The traction transformer delivers
grid energy to the train’s trac-
tion motor. It must transfer large
power loads reliably while moving
rapidly and withstanding frequent
impacts, all while traveling through
an external environment where tem-
peratures can range from -40° C to
+40° C within a single day’s travel.
“Under these circumstances, if our
transformer does not have reliable
design, proper safety features, and
material security, then it will easily
be impacted by the energy grid,”
says Cheng.
Better roads
and buildings
As high-density communities spring
up all over China, the country faces
significant challenges in building
safe public infrastructure to accom-
modate soaring urban populations.
Here DuPont is helping by providing
advanced building materials used
to construct safer and more durable
structures. DuPont™ Elvaloy®, for
example, is a range of proprietary
resins used in building new, more
durable roadways throughout
China, protecting them against
cracking and breakages. Using
Elvaloy® RET, contractors can lay
down modified asphalt that with-
stands extremes of heat and cold
for longer-lasting roads. 
Elvaloy® RET is supplied as
free-flowing pellets that melt into
hot asphalt to create a permanently
modified asphaltic (bitumen) binder.
An RET-modified asphalt remains
easy to use but delivers improved
long-term resilience and climate
resistance. Unlike elastomeric ad-
ditives that are merely mixed or
suspended in asphalt, RET locks
itself in during a fluid-stage reaction.
The enhanced binder stays homog-
enous, with good aggregate coating
and adhesion performance.
DuPont™ SentryGlas® is a poly-
mer interlayer used to strengthen
building glass. Manufactured by
DuPont and sold as an interlayer to
22
weita/imaginechina
More than 21,600hazardous bridges
were renovated between 2001 and 2012 at
a total cost of nearly 44 billion yuan.
25
Chinese glassmakers, SentryGlas®
helps create glass that protects
against bigger storms, larger im-
pacts, and heavier loads. It helps
architects create beautiful, durable
features like glass balustrades in
stadiums, glass-bottom swimming
pools, and typhoon-resistant glass
for office buildings in coastal cities.
Many newer buildings in Chinese
cities now incorporate SentryGlas®
interlayers in their construction.
Cleaner
Manufacturing
China emits more greenhouse gases
than any other country, due in large
part to its heavy reliance on coal-
fired power generation plants. China
derives 70% of its primary energy
from coal, and this dependence is
expected to continue well into the fu-
ture, according to a recent report by
the World Resources Institute. Envi-
ronmental degradation and resource
depletion have taken a heavy toll on
the Chinese economy in recent years,
with the total cost of air pollution,
water pollution, and soil degradation
approaching 10% of annual GDP, ac-
cording to joint research by the World
Bank and the Chinese government.
Although overall air pollution levels
have been on a steady downward
path, the cost of treating pollution-
related illnesses has climbed as the
urban population grows and the over-
all population ages.
Numerous multinational compa-
nies are currently helping to improve
the environmental performance of
Chinese manufacturing facilities. In
late 2012, for example, Dow Corn-
ing completed an expansion at its
Shanghai Songjiang site, marking
one of the largest single investments
in China’s paper release industry
to date. By enabling local manu-
facturers to incorporate solventless
silicone release coating products into
their production processes, it allows
them to reduce their environmental
impact and comply with environmen-
tal regulations, according to a Dow
Corning press release.
As a global science company,
DuPont has developed advanced
technology to help mitigate toxic
emissions from manufacturing
facilities. Today, numerous Chinese
factories and oil refineries use Du-
Pont Clean Technologies, including
BELCO®, MECS®, STRATCO®, and
IsoTherming®, to produce cleaner
24
Today, DuPont™ BELCO® scrubbing
technologies are used to reduce emission in
oil refining and petro-chemical plants.
The total cost of air pollution,
water pollution, and soil degradation
approaches 10%of China’s annual GDP.
fuels, reduce harmful emissions, and
provide solutions that help protect
people and the environment in a vast
array of industries.
BELCO® scrubbing technologies,
for example, are used to reduce
particulate, sulfur oxide (SOx), and
nitrogen oxide (NOx) emissions in oil
refining and petrochemical plants.
These technologies were origi-
nally designed for use under highly
demanding conditions in refineries,
which generally require three to four
years of continuous operation with
no shutdowns.
BELCO® scrubbers are primarily
used in fluidized catalytic cracking
units (FCCU), the core unit in any
refinery. They are also widely used
in reducing emissions from boilers
and heaters. The flue gas stream
from FCCUs, boilers, and heaters
contains SOx, NOx, and particulates,
three of the primary contributors to
air pollution globally and in China.
BELCO® scrubbers remove these
pollutants from the flue gas stream
using an alkaline solution that reacts
with and neutralizes the SOx and
NOx.
The market for so-called flue gas
desulfurization (FGD) technology is
growing rapidly. There are cur-
rently between 100 and 110 catalytic
cracking units in Chinese refineries,
according to DuPont estimates, all
of which need FGD facilities. DuPont
supplies BELCO® scrubbers to ma-
jor Chinese petrochemical refiners,
including PetroChina, Sinopec, and
CNOOC. Outside of China, BELCO®
scrubbers have recently been ad-
opted in the marine industry, where
ships with oil-fueled engines and
boilers use them to eliminate harmful
emissions in order to comply with
varying environmental regulations in
the ports where they call.
Chinese manufacturing facilities
are also heavy producers of so-
called “mist” emissions, which
contain very fine particulates such as
ammonium nitrate, nitric acid, phos-
phoric acid, sulfuric acid, and wet
chlorine. Mist particulates are difficult
to remove because of their very
small size: less than three microme-
ters, versus 50 to 80 micrometers for
the particulates in cigarette smoke.
There are various technologies
available to remove mist from factory
emissions, including wet electrostatic
precipitators (WESPs), which use
electricity to produce static charges
2726
that capture the mist. While effec-
tive, WESPs are expensive and can
be maintenance-intensive. MECS®
Brink® Mist Eliminators, supplied by
DuPont, are an equally effective and
far less costly solution that captures
the mist in fiber filters. MECS®
Brink® Fiber Bed Mist Eliminators
were created specifically for submi-
cron mist collection. Mist particles
contact and collect on individual
fibers in the Brink® Fiber Bed, then
coalesce to form larger liquid drop-
lets that drain from the downstream
face of the fiber by gravity. There
are no moving parts. Depending on
the application, the Brink® Fiber
Bed can have a life span of 10 to 15
years, or even longer in some cases.
DuPont is the only company
that currently supplies Brink® Mist
Eliminators, which were the very
first fiber beds ever used in industry.
They have been deployed in China
for more than 30 years.
Helping First
Responders
Lin Ruihuang is a firefighter attached
to the Second Squadron of the Spe-
cial Police Unit in Shenzhen, a city in
Guangdong province. Lin joined the
Chinese army in 2003. He decided
to become a firefighter after hear-
ing about how courageous Chinese
firefighters had helped the victims of
natural disasters across the country,
and about how American firefight-
ers had helped victims of the 9/11
attacks. “That’s when I realized that
firefighters save lives as well as put
out fires,” he says.
Over the past few years Lin has
fought fires all over Shenzhen as
29
well as in neighboring regions. His
team takes about 45 seconds to
gear up for a daytime emergency
call. At night they need about one
minute to don heavy fireproof suits,
grab their walkie-talkies and other
emergency gear, and climb into the
truck. Lin has been in many danger-
ous situations, notably a 2005 gas
line explosion on Shennan Boule-
vard, across from the Shanghai Hotel
in Shenzhen. The gas pipe blew up
while Lin and his colleagues were
bringing water to the scene, injuring
several bystanders.
In those days Lin and his team
wore an older-model firefighting suit
that let in a lot more heat. In about
2010 his squadron was equipped
with a heavier suit made of DuPont™
Nomex®, the same fire-resistant
material used to insulate traction
transformers on CSR’s high-speed
trains. DuPont™ Nomex® is a
unique aramid technology, that offers
protection against heat and pro-
vides flame-resistance. Invented in
1962, Nomex® was commercialized
between 1965 and 1967, according
to Li Xuedong, applications research
manager of DuPont Protection Tech-
nology for DuPont Asia.
DuPont also provides Nomex®
for use in flame-resistant suits for
race car drivers. In one race a car
caught fire. Because the driver
was wearing one of these suits, he
walked out of the burning car un-
harmed. That scene was broadcast
on network television throughout
the U.S. and helped create a much
larger market for Nomex®. In addi-
tion to firefighting, Nomex® is used
today in many applications where
fire resistance is a priority, such as
laminate floors and cabin walls in
airplanes.
Lin likes his job. “I feel very proud
that our products help protect fire-
fighters, whose jobs are to protect
the public,” he says. “Whenever
there’s an accident, they immediately
rush to the scene to save lives and
rescue properties. Every day when
I go to work, I think how meaningful
my job is for common people, which
makes me very happy.”
DuPont™ Nomex® fiber helps
manufacturers design firefighting
suits to protect wearers against
hazards such as flash fire, pool
fire, and molten metal splash. The
material won’t start decomposing
until 400º C. It is stable for long-term
28
flame resistance and thermal insula-
tion at temperatures below 210º C.
“Nomex® is unique in that it doesn’t
burn and it doesn’t melt,” says
Tucker Norton, Asia Pacific technol-
ogy leader for DuPont Protection
Technologies. “So it actually gives
you a fighting chance to get out of a
fire alive.”
Local manufacturer U.protec sup-
plies the Shenzhen fire department
with these suits made with Nomex®.
U.protec is responsible for the de-
sign, manufacture, and quality control
of the garments, as well as market-
ing. The company was founded in
2000, when the Ministry of Foreign
Trade and Economic Cooperation
passed new regulations requiring
workers in 256 employment catego-
ries across six industries to wear fire-
retardant garments on the job.
Today the company produces a
wide range of protective garments in
its 10,000-square-meter manufactur-
ing facility in Shenzhen, according
to U.protec general manager Wu
Ying. “Our mandate is to provide
technologically advanced protection
garments for safety professionals,”
she says. At peak capacity, Wu’s
plant can turn out 600,000 protec-
tive garments and 200,000 firefight-
ing garments a year.
U.protec and DuPont launched
their relationship in 2006, when
DuPont was looking to promote gar-
ments made of Nomex® in China.
While petrochemical companies in
China had been using fire-retardant
suits made of Nomex® for many
years, DuPont had not yet pen-
etrated the firefighting and general
public safety markets. “Before 2001,
our clients were mostly firefighters in
foreign countries because there was
little demand for high-quality firefight-
ing garments in China at the time,”
Wu says. “Today our central govern-
ment is paying more attention to
the safety of firefighters, so demand
for quality firefighting garments is
increasing.”
After 40 years of development,
DuPont has amassed a wealth of
data on how Nomex® performs in
firefighting applications. In the lab, for
example, DuPont researchers apply
precisely calibrated fire jets to the
Nomex® Thermo-Man ®, a manne-
quin dressed in Nomex® firefighting
garments. “With our data analysis
we can actually predict whether a
person will get burned under certain
Firefighting suits made with
DuPont™ Nomex® won’t start
decomposing until
400 C.
31
circumstances wearing our garments
versus those of our competitors,”
says Norton.
As China becomes a more urban-
ized, densely populated society, fire
and other emergency challenges
will inevitably affect more people.
Nowadays Lin’s squadron responds
to five or six fire emergencies a
week around Shenzhen. He feels
much safer in his new uniform. “If
our clothing and equipment aren’t
well designed, we can’t protect
ourselves, which means we can’t
protect others,” he says.
China’s new safety culture is
emerging in many sectors where
workers experience daily risk associ-
ated with their jobs. For example,
Chinese medical workers wear
hazmat suits made from DuPont™
Tyvek®, which provides an imper-
meable barrier against dangerous
particles. During the SARS epidemic
of 2003, the government deployed
thousands of medical workers
wearing disposable white Tyvek®
suits donated by DuPont. And many
Chinese law enforcement personnel
now wear helmets and vests made
from DuPont™ Kevlar®, an aramid
fiber that is five times stronger than
steel on an equal weight basis. In
China’s auto industry, many work-
ers wear safety gloves made of
DuPont™ Kevlar® that allow them to
handle sharp-edged metal compo-
nents without worrying about slash-
ing their hands.
Kevlar® has many applications
beyond human safety. Today it
reinforces data transmission cables
hung underneath China’s vast elec-
tric power grid, protecting against
breakage and thus reducing data
transmission outages. Several Chi-
nese auto manufacturers use Kev-
lar® to make transmission belts and
other components where strength
and durability are vital. These ap-
plications illustrate the DuPont
company’s broad understanding of
protection. “It’s not just protecting
people and the environment,” says
Norton. “It’s also about protecting
the critical systems that surround us
each and every day.”
30
As China becomes a more urbanized
society, fire and other emergency
challenges will inevitably
affect more people.
Protection is a journey, not a destina-
tion. As high-density communities
spring up all over China, the country
faces huge challenges in building
safe public infrastructure to accom-
modate soaring urban populations.
China must also maintain the integ-
rity of the food chain and continue
to take steps to improve the quality
of its air and water. Finally, China’s
workers deserve every effort that
their employers and the government
can make to improve workplace
safety, so that the men and women
who are creating China’s growth can
reap the rewards of their hard work.
None of this will be easy. But
if the government and the private
sector work together, there is ample
reason for hope that one of the great
economic and social transforma-
tions in history can be accomplished
with minimal impact on human
health, worker safety, and the natural
environment.
DuPont is ready to do its part.
“For the past two centuries, DuPont
has been applying cutting-edge sci-
ence to make the world a safer and
better place,” says company chair
and CEO Ellen Kullman. “We look
forward to providing the technolo-
gies that will help safeguard Chinese
health, happiness, and prosperity in
coming years.”
32
Conclusion
View the video of
DuPont’s contribution to
the future of protection
in China.
IN Partnership with:

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Dupont protection wp_5.17.13 (2)

  • 1. SafeR Growth How advanced science can help Safeguard China’s people and environment IN Partnership with
  • 2. 1 Table of Contents Introduction Page 3 China’s 4Protection Challenges Page 8 A Vision for the Future Page 20 Conclusion Page 32 This white paper was created by Fortune Industry Perspectives and DuPont. It is the third of a series showcasing sustainable development thought leadership, which will help inform the discussions at the 2013 Fortune Global Forum, June 6-8, 2013, in Chengdu, China. For more information on sustainable development in China, please visit www. DuPont.com/FortuneGlobalForum. proud to sponsor the Cover photograph: tktktktktktktktk
  • 3. 132 Introduction W ang Young leads an emergency repair team at the Tarim Oil- field in Xinjiang Prov- ince, China. He works for CNPC, a large state-owned energy company. Part of Wang’s job is to ensure that he and his colleagues manage physi- cal risk and stay safe at work. “Before every pipeline repair job, we communicate very thoroughly with every worker, including potential risks involved and related risk-control procedures,” says Wang. “We educate them on how to prevent and control risks, to make sure all workers understand how they can protect themselves. This helps them feel safer at work.” In the past three years, Wang has overseen about 1,000 oilfield repair jobs, with no serious accidents to report. That’s a good record by any standard. It speaks to China’s emerging culture of industrial and public safety, an integral part of the national development vision that President Xi Jinping calls the China Dream. China has undergone three waves of transformation in the modern era. First there was the inception of the People’s Republic in 1949, followed by the Cultural Revolution of 1966- 76, followed by the great economic opening that began under Deng Xiaoping in 1978. This journey contin- ues today with China’s new wave of urbanization. In China, economic growth and urbanization are two sides of the same coin. China’s GDP is expected to quintuple between 2009 and 2025, according to research by the McKinsey Global Institute. By that time, the urban economy could generate more than 90% of China’s economic output, up from 75% in 2009. The urbanization rate hit 50% in 2011 and is projected to reach 65.4% by 2025, according to United Nations research. By 2030, if current trends hold, around 1 billion Chinese will live in cities. McKinsey projects that by 2025, 13 of the world’s 25 fastest-growing cities will be in main- land China. Between 2007 and 2025, the country’s top 225 cities could generate 30% of global economic growth. This rapid urbanization requires a massive expansion of China’s infrastructure. Five billion square meters of road will be paved be-
  • 4. tween now and 2030. Some 170 mass transit systems could be built, along with 3.7 billion square meters of new office space in 5 million new buildings, of which 50,000 could be skyscrapers. That’s the equivalent of constructing 10 New York Cities. Rapid urbanization has helped lift the living standards of millions of Chi- nese, but it is also putting significant pressure on infrastructure, workplace safety, and the natural environment. In recent years, environmental issues have emerged as a leading cause of popular discontent in China. Last year, for example, authorities in southern Sichuan province canceled the planned construction of a $1.6 billion copper smelting facility in re- sponse to public concern about the project’s environmental impact. While these are all serious chal- lenges, they are hardly unique to China. Over the years, DuPont and other multinational companies have developed technology and expertise that can help China maintain a rapid pace of urbanization and economic growth without sacrific- ing public health and safety. At the Tarim oOilfield, for example, consultants from DuPont Sustainable Solutions collaborated with CNPC to develop the safety-training regime that has helped Wang Yong achieve a perfect safety record. “Many of our consul- tants have experience in operations, and we’re able to match that with our clients’ internal structure and 54 BEIJING 15.0 18.1 19.6 23.0 TIANJIN 8.5 9.7 8.9 10.3 WUHAN 9.7 11.0 CHONGQING 10.2 12.3 SHENZHEN 10.5 12.4 GUANGZHOU 2010 2015 IN MILLIONS OF PEOPLE SHANGHAI LARGEST CITIES IN CHINA Source: UN World Urbanization Prospects, 2011, Released Apr. 2012, Urban Agglomerations If current trends hold, around one billion Chinese will live in cities by 2025 and 13 of the world’s 25 fastest-growing cities will be in mainland China.
  • 5. operations,” says Jin Shouzhen, the lead consultant on the Tarim project. “This is based on actual transfer of experiences and practice, not just theoretical concepts.” Proprietary DuPont materi- als such as Nomex® and Tyvek® are used in safety gear that helps protect Chinese firefighters and medical workers. In the construc- tion industry, DuPont resins and glass interlayers help protect the structural integrity of Chinese roads, bridges, and office buildings. In factories across China, hazardous smokestack emissions are reduced with help from DuPont scrubbing systems and fiber bed mist elimina- tors. The company also provides advanced food testing technology that helps safeguard the integrity of China’s food chain. Safety has always been important to DuPont. “We started out as an explosives manufacturer,” says Tony Su, president of DuPont Greater China. “We gained valuable experi- ences and learned tough lessons the hard way. Many of our products are designed to ensure people’s safety and security.” According to DuPont, the key ele- ments of a sound protection strategy for China include making sure that the country’s massive infrastructure buildout proceeds safely and sus- tainably, creating safer work environ- ments, protecting the natural environ- ment, and promoting public safety. This paper surveys China’s four main protection challenges and presents scientific and technological solutions that are helping to address them. 6 rapid urbanization requires a massive expansion of China’s infrastructure. Five billion square meters of road will be paved between nowand 2030. URBAN VS. NON-URBAN POPULATION Source:U.N. World Urbanization Prospects 2011 Revision ’90 ’95 ’00 ’05 ’10 ’15 ’20 ’25 ’30 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 BILLIONS OF PEOPLE NON-URBAN POPULATION URBAN POPULATION 7
  • 6. 9 China’s 4 Protection Challenges No.1 Building Safe Infrastructure China faces significant challenges in creating infrastructure to support its rapidly growing urban population. The country currently spends 11.4% of its annual GDP on construction, transportation, and communica- tions infrastructure, according to the Asian Development Bank. As part of a $630 billion economic stimulus program launched in an effort to boost economic growth after the global financial crisis of 2008-09, the government announced a wide range of new urban infrastructure projects across the country, includ- ing new roads and bridges, subway systems, and high-speed rail links between major cities such as Bei- jing and Shanghai. China’s infrastructure buildout has raised safety concerns. In March 2012, for example, part of a high-speed rail line being construct- ed between the Yangtze River cities of Wuhan and Yichang collapsed after heavy rain. Between July 21 and Aug. 21, 2012, there were 99 road cave-ins in Beijing alone, ac- cording to press reports. Bridges are another area of concern. By the end of 2011 there were nearly 689,000 bridges across China, some 58,000 of which were consid- ered large or ultralarge—a category that accounts for 51.8% of the total length of China’s bridges, accord- ing to a report in the state-owned China Daily newspaper. At least 37 bridges collapsed across the coun- try from 2007 to 2012. “With some bridges undergoing long-term, overburdened operation, we have been witnessing a high incidence of bridge accidents in the country,” the Ministry of Communi- cations said in a statement. Recent bridge accidents include the ramp of the $300 million Yangmingtan Bridge in Harbin, which had been in use for less than a year when it collapsed on August 24 of last year, taking four trucks with it. The accident killed three people and injured five. In response, the Chinese gov- ernment is working hard to tighten building codes and repair existing
  • 7. 1110 infrastructure across the country. More than 21,600 hazardous bridges were renovated between 2001 and 2012 at a total cost of nearly 44 billion yuan ($7.05 billion), according to the Ministry of Communications. At a 2010 forum on green building construction, Deputy Construction Minister Qiu Baoxing noted that every year China uses up to 40% of the world’s cement and steel to erect new buildings with a total area of 2 billion square meters. These buildings, however, have an average useful life of only 25 to 30 years. By contrast, U.S. commercial buildings are expected to stand for 70 to 75 years, according to the U.S. Depart- ment of Energy. In addition to the obvious safety benefits of erecting more durable structures, it’s in China’s economic interest to extend the useful lives of buildings so that they can gener- ate more revenue before they must be refurbished or torn down. As a result, the government and con- struction industry have increasingly been adopting international building codes and standards, and tighten- ing enforcement of these standards nationwide. No.2 creating Safer Workplaces The government has passed a num- ber of new workplace safety laws in recent years, notably the 2002 Law of the People’s Republic of China on Work Safety. Workplace accidents have declined significantly in recent years, according to Wei Lijun, as- sociate dean of the China Academy of Safety, Sciences and Technology. Wei helped draft China’s first national plan for production safety, which was included in the 11th Five-Year Plan (2006-10). He says accidental workplace deaths declined by nearly half (49.4%) between 2002 and 2010, a drop that he attributes to stronger safety regulations, enhanced emer- gency response capabilities, and a general rise in safety conscious- ness among the general population. “‘Safety first, prevention crucial’ has become a policy embedded into people’s hearts,” says Wei. The government has set aggres- sive workplace safety targets for the Each year, China uses up to 40percent of the world’s cement and steel to erect a total of two billion square meters in new buildings.
  • 8. 12th Five-Year Plan (2011-15), notably a 15% drop in accidental deaths by 2015. However, China still faces significant challenges in protecting the health and safety of its large and growing industrial workforce. One major issue is that heavy manufac- turing facilities continue to be located in densely populated urban areas. China’s cities have suffered frequent industrial accidents in recent years, such as a 2010 gas explosion and chemical leak that killed numerous people and injured scores of others outside a plastics factory in the city of Nanjing. Last fall, several hundred employees of the Sunrex factory in Suzhou, the world’s biggest supplier of computer mice and keyboards, were treated for chest tightness or distress, dizziness, or liver damage after maintenance workers mistak- enly connected pipes that recycled paint to the drinking water supply system months earlier according to news reports. Although much work remains to be done, government statistics show an overall decline in workplace accidents in recent years. In 2012 the death toll from work accidents amounted to 71,983 people, a year- 1312
  • 9. on-year decrease of 4.7%. The death toll from work accidents for every 100 million yuan of GDP was 0.142 people, a decline of 17.9%. Work accidents in industrial, mining, and commercial enterprises caused 1.64 deaths for every 100,000 employees, down 12.8%. And the death toll for producing 1 million tons of coal in coal mines was 0.374 people, down 33.7% year-on-year. “We must treat production safety according to the law and treat enterprises according to the law,” says Shi Shaohua, an expert in production safety at the China Law Society. Shi noted that production safety is ultimately a social issue, because growth and modernization require a harmonious and stable social environment. “If workplaces are unsafe and workers die, families disintegrate,” he says. “Let’s say a young man dies in an accident, leav- ing his child and wife behind. Even if there’s financial compensation it will not last a lifetime, leaving behind a series of family problems and con- flicts. Through accumulation, these family problems become societal problems.” No.3 protecting the natural environment In recent years, China has made am- bitious green tech investments and implemented successful efforts to curb energy consumption per capita. The government has also strength- ened environmental regulations and canceled some subsidies to polluting industries such as coal extraction. In a 2011 Gallup poll, 57% of Chi- nese adults surveyed said protecting the environment should take priority over economic growth. Many pol- luting industries, however, still have access to inexpensive land, water, electricity, oil, and bank loans. Most cities in China are ringed with heavy industry, metal smelters, and coal- fired power plants, all highly polluting but critical to maintaining economic growth. Expanding car ownership, heavy traffic, and low-grade gasoline are also major contributors to the heavy smog that frequently blankets most Chinese cities. China’s environmental challenges 1514 Shenxianghui/Imaginechina
  • 10. 16 17 include air and water pollution, desertification, climate change, and threats to biodiversity. From an urban security perspective, air and water quality are probably the most salient issues. According to the World Bank, 16 of the world’s 20 cities with the worst air quality are in China. The country also faces water supply shortages and pollution of existing supplies. China’s existing water supply system suffers leakage rates of around 50%, compared with 20% to 40% in many European countries and less than 7% in Denmark, a world leader in water management technology, according to a recent China Daily article. China is respond- ing to these challenges by rapidly building out water infrastructure. In 2011, the government announced that it would invest 4 trillion yuan to build water resource facilities over the next decade, with a focus on sewage treatment, water efficiency, and groundwater protection. No.4 promoting public safety The rapid growth of China’s cities has created a broad range of public safety challenges. Growing urban density and still-inadequate build- ing codes put pressure on emer- gency response systems of all kinds, including firefighting, police, emer- gency medicine, and food safety inspection. China also has a long history of large-scale natural disasters, including floods, earthquakes, and typhoons. Recent examples include the Sichuan earthquake of 2008, which killed more than 69,000 peo- ple and left at least 4.8 million home- less, according to government fig- ures. The Chinese government has had emergency response systems in place ever since the inception of the People’s Republic in 1949, according to Deng Yunfeng, a senior research- er with the Emergency Management Center at the Chinese Academy of Governance. In the early years, how- In a 2011 Gallup poll, 57%of Chinese said protecting the environment should take priority over economic growth.
  • 11. 19 ever, these procedures concentrated on helping individual work units deal with threats to their safety. The 2003 SARS epidemic stimulated the creation of a more comprehensive national system. In the past decade the government has passed numer- ous safety laws and also created an Emergency Response Agency that reports directly to the State Council. Its job is to coordinate emergency response policies nationwide. The Emergency Response Agency was key to helping China respond to the 2008 Sichuan earth- quake. “Our central government realized how important coordination and teamwork were when facing complicated national crises,” says Deng. Since then the agency has coordinated effective national re- sponses to heavy winter snowstorms and industrial accidents, as well as national emergencies involving tainted food and milk. In the first half of 2013 the agency helped mobilize relief workers after another earth- quake in Sichuan, and it also worked with public health authorities across the country to combat the latest outbreak of avian flu. 18
  • 12. Targeted scientific interventions offer the best hope of reconciling China’s economic growth imperatives with the need to provide safe public infra- structure, environmental protection, safe workplaces, and quality public health in the country’s burgeoning cities. Here are some of the initia- tives that the Chinese government, local companies, and multinationals, including DuPont, have undertaken across these sectors: Faster, safer trains China has invested considerable money and prestige in its high-speed rail network, which currently runs the world’s fastest trains. In recent years, high-speed trains have dramatically cut travel times between major Chi- nese cities, according to Ji Jialun, a professor at Beijing Jiaotong Univer- sity who also serves as secretary of the Transportation Committee of the China Railway Society. Today, China’s high-speed trains travel at speeds up to 350 kph. As a result, a train trip from Beijing to Shanghai now takes about five hours, down from 30 hours in the 1960s. ““High speed means high risk,” says Ji. “The faster the speed, the more serious the consequences of an accident.” As a result, safety im- provement has emerged as a central priority for the Chinese rail industry. The new motorized high-speed train cars are equipped with elaborate sensor technology. If a passenger smokes on the train, for example, the smoke signal will notify the car, causing it to slow down and stop au- tomatically to prevent a possible fire on the train. Other systems monitor wheel tracking, stability, and seismic activity. Trains are programmed to slow down and stop in the event of an earthquake. “During transport, if something is not suitable, or not within standard, it will notify authori- ties,” says Ji. Numerous international compa- nies are involved in China’s efforts to upgrade its nationwide rail network. In 2011, for example, GE Transporta- tion Systems signed a $1.4 billion deal with China’s Ministry of Railways to provide locomotives, service sup- port, and railway signaling systems. DuPont currently provides Nomex® insulating paper that China Southern Rail (CSR) uses to protect the trac- tion transformers on its high-speed 2120 Today, China’s High-speed trains travel at speeds up to 350kph.A Vision for the Future
  • 13. 23 locomotives. “We chose Nomex® because we value its thermal stability and its high mechanical, electrical, and environmental performance,” says Cheng Hongsheng, manager of CSR’s Insulation R&D Center. “These features allow us to design a much smaller traction transformer and maximize its performance and efficiency.” The traction transformer delivers grid energy to the train’s trac- tion motor. It must transfer large power loads reliably while moving rapidly and withstanding frequent impacts, all while traveling through an external environment where tem- peratures can range from -40° C to +40° C within a single day’s travel. “Under these circumstances, if our transformer does not have reliable design, proper safety features, and material security, then it will easily be impacted by the energy grid,” says Cheng. Better roads and buildings As high-density communities spring up all over China, the country faces significant challenges in building safe public infrastructure to accom- modate soaring urban populations. Here DuPont is helping by providing advanced building materials used to construct safer and more durable structures. DuPont™ Elvaloy®, for example, is a range of proprietary resins used in building new, more durable roadways throughout China, protecting them against cracking and breakages. Using Elvaloy® RET, contractors can lay down modified asphalt that with- stands extremes of heat and cold for longer-lasting roads.  Elvaloy® RET is supplied as free-flowing pellets that melt into hot asphalt to create a permanently modified asphaltic (bitumen) binder. An RET-modified asphalt remains easy to use but delivers improved long-term resilience and climate resistance. Unlike elastomeric ad- ditives that are merely mixed or suspended in asphalt, RET locks itself in during a fluid-stage reaction. The enhanced binder stays homog- enous, with good aggregate coating and adhesion performance. DuPont™ SentryGlas® is a poly- mer interlayer used to strengthen building glass. Manufactured by DuPont and sold as an interlayer to 22 weita/imaginechina More than 21,600hazardous bridges were renovated between 2001 and 2012 at a total cost of nearly 44 billion yuan.
  • 14. 25 Chinese glassmakers, SentryGlas® helps create glass that protects against bigger storms, larger im- pacts, and heavier loads. It helps architects create beautiful, durable features like glass balustrades in stadiums, glass-bottom swimming pools, and typhoon-resistant glass for office buildings in coastal cities. Many newer buildings in Chinese cities now incorporate SentryGlas® interlayers in their construction. Cleaner Manufacturing China emits more greenhouse gases than any other country, due in large part to its heavy reliance on coal- fired power generation plants. China derives 70% of its primary energy from coal, and this dependence is expected to continue well into the fu- ture, according to a recent report by the World Resources Institute. Envi- ronmental degradation and resource depletion have taken a heavy toll on the Chinese economy in recent years, with the total cost of air pollution, water pollution, and soil degradation approaching 10% of annual GDP, ac- cording to joint research by the World Bank and the Chinese government. Although overall air pollution levels have been on a steady downward path, the cost of treating pollution- related illnesses has climbed as the urban population grows and the over- all population ages. Numerous multinational compa- nies are currently helping to improve the environmental performance of Chinese manufacturing facilities. In late 2012, for example, Dow Corn- ing completed an expansion at its Shanghai Songjiang site, marking one of the largest single investments in China’s paper release industry to date. By enabling local manu- facturers to incorporate solventless silicone release coating products into their production processes, it allows them to reduce their environmental impact and comply with environmen- tal regulations, according to a Dow Corning press release. As a global science company, DuPont has developed advanced technology to help mitigate toxic emissions from manufacturing facilities. Today, numerous Chinese factories and oil refineries use Du- Pont Clean Technologies, including BELCO®, MECS®, STRATCO®, and IsoTherming®, to produce cleaner 24 Today, DuPont™ BELCO® scrubbing technologies are used to reduce emission in oil refining and petro-chemical plants. The total cost of air pollution, water pollution, and soil degradation approaches 10%of China’s annual GDP.
  • 15. fuels, reduce harmful emissions, and provide solutions that help protect people and the environment in a vast array of industries. BELCO® scrubbing technologies, for example, are used to reduce particulate, sulfur oxide (SOx), and nitrogen oxide (NOx) emissions in oil refining and petrochemical plants. These technologies were origi- nally designed for use under highly demanding conditions in refineries, which generally require three to four years of continuous operation with no shutdowns. BELCO® scrubbers are primarily used in fluidized catalytic cracking units (FCCU), the core unit in any refinery. They are also widely used in reducing emissions from boilers and heaters. The flue gas stream from FCCUs, boilers, and heaters contains SOx, NOx, and particulates, three of the primary contributors to air pollution globally and in China. BELCO® scrubbers remove these pollutants from the flue gas stream using an alkaline solution that reacts with and neutralizes the SOx and NOx. The market for so-called flue gas desulfurization (FGD) technology is growing rapidly. There are cur- rently between 100 and 110 catalytic cracking units in Chinese refineries, according to DuPont estimates, all of which need FGD facilities. DuPont supplies BELCO® scrubbers to ma- jor Chinese petrochemical refiners, including PetroChina, Sinopec, and CNOOC. Outside of China, BELCO® scrubbers have recently been ad- opted in the marine industry, where ships with oil-fueled engines and boilers use them to eliminate harmful emissions in order to comply with varying environmental regulations in the ports where they call. Chinese manufacturing facilities are also heavy producers of so- called “mist” emissions, which contain very fine particulates such as ammonium nitrate, nitric acid, phos- phoric acid, sulfuric acid, and wet chlorine. Mist particulates are difficult to remove because of their very small size: less than three microme- ters, versus 50 to 80 micrometers for the particulates in cigarette smoke. There are various technologies available to remove mist from factory emissions, including wet electrostatic precipitators (WESPs), which use electricity to produce static charges 2726 that capture the mist. While effec- tive, WESPs are expensive and can be maintenance-intensive. MECS® Brink® Mist Eliminators, supplied by DuPont, are an equally effective and far less costly solution that captures the mist in fiber filters. MECS® Brink® Fiber Bed Mist Eliminators were created specifically for submi- cron mist collection. Mist particles contact and collect on individual fibers in the Brink® Fiber Bed, then coalesce to form larger liquid drop- lets that drain from the downstream face of the fiber by gravity. There are no moving parts. Depending on the application, the Brink® Fiber Bed can have a life span of 10 to 15 years, or even longer in some cases. DuPont is the only company that currently supplies Brink® Mist Eliminators, which were the very first fiber beds ever used in industry. They have been deployed in China for more than 30 years. Helping First Responders Lin Ruihuang is a firefighter attached to the Second Squadron of the Spe- cial Police Unit in Shenzhen, a city in Guangdong province. Lin joined the Chinese army in 2003. He decided to become a firefighter after hear- ing about how courageous Chinese firefighters had helped the victims of natural disasters across the country, and about how American firefight- ers had helped victims of the 9/11 attacks. “That’s when I realized that firefighters save lives as well as put out fires,” he says. Over the past few years Lin has fought fires all over Shenzhen as
  • 16. 29 well as in neighboring regions. His team takes about 45 seconds to gear up for a daytime emergency call. At night they need about one minute to don heavy fireproof suits, grab their walkie-talkies and other emergency gear, and climb into the truck. Lin has been in many danger- ous situations, notably a 2005 gas line explosion on Shennan Boule- vard, across from the Shanghai Hotel in Shenzhen. The gas pipe blew up while Lin and his colleagues were bringing water to the scene, injuring several bystanders. In those days Lin and his team wore an older-model firefighting suit that let in a lot more heat. In about 2010 his squadron was equipped with a heavier suit made of DuPont™ Nomex®, the same fire-resistant material used to insulate traction transformers on CSR’s high-speed trains. DuPont™ Nomex® is a unique aramid technology, that offers protection against heat and pro- vides flame-resistance. Invented in 1962, Nomex® was commercialized between 1965 and 1967, according to Li Xuedong, applications research manager of DuPont Protection Tech- nology for DuPont Asia. DuPont also provides Nomex® for use in flame-resistant suits for race car drivers. In one race a car caught fire. Because the driver was wearing one of these suits, he walked out of the burning car un- harmed. That scene was broadcast on network television throughout the U.S. and helped create a much larger market for Nomex®. In addi- tion to firefighting, Nomex® is used today in many applications where fire resistance is a priority, such as laminate floors and cabin walls in airplanes. Lin likes his job. “I feel very proud that our products help protect fire- fighters, whose jobs are to protect the public,” he says. “Whenever there’s an accident, they immediately rush to the scene to save lives and rescue properties. Every day when I go to work, I think how meaningful my job is for common people, which makes me very happy.” DuPont™ Nomex® fiber helps manufacturers design firefighting suits to protect wearers against hazards such as flash fire, pool fire, and molten metal splash. The material won’t start decomposing until 400º C. It is stable for long-term 28 flame resistance and thermal insula- tion at temperatures below 210º C. “Nomex® is unique in that it doesn’t burn and it doesn’t melt,” says Tucker Norton, Asia Pacific technol- ogy leader for DuPont Protection Technologies. “So it actually gives you a fighting chance to get out of a fire alive.” Local manufacturer U.protec sup- plies the Shenzhen fire department with these suits made with Nomex®. U.protec is responsible for the de- sign, manufacture, and quality control of the garments, as well as market- ing. The company was founded in 2000, when the Ministry of Foreign Trade and Economic Cooperation passed new regulations requiring workers in 256 employment catego- ries across six industries to wear fire- retardant garments on the job. Today the company produces a wide range of protective garments in its 10,000-square-meter manufactur- ing facility in Shenzhen, according to U.protec general manager Wu Ying. “Our mandate is to provide technologically advanced protection garments for safety professionals,” she says. At peak capacity, Wu’s plant can turn out 600,000 protec- tive garments and 200,000 firefight- ing garments a year. U.protec and DuPont launched their relationship in 2006, when DuPont was looking to promote gar- ments made of Nomex® in China. While petrochemical companies in China had been using fire-retardant suits made of Nomex® for many years, DuPont had not yet pen- etrated the firefighting and general public safety markets. “Before 2001, our clients were mostly firefighters in foreign countries because there was little demand for high-quality firefight- ing garments in China at the time,” Wu says. “Today our central govern- ment is paying more attention to the safety of firefighters, so demand for quality firefighting garments is increasing.” After 40 years of development, DuPont has amassed a wealth of data on how Nomex® performs in firefighting applications. In the lab, for example, DuPont researchers apply precisely calibrated fire jets to the Nomex® Thermo-Man ®, a manne- quin dressed in Nomex® firefighting garments. “With our data analysis we can actually predict whether a person will get burned under certain Firefighting suits made with DuPont™ Nomex® won’t start decomposing until 400 C.
  • 17. 31 circumstances wearing our garments versus those of our competitors,” says Norton. As China becomes a more urban- ized, densely populated society, fire and other emergency challenges will inevitably affect more people. Nowadays Lin’s squadron responds to five or six fire emergencies a week around Shenzhen. He feels much safer in his new uniform. “If our clothing and equipment aren’t well designed, we can’t protect ourselves, which means we can’t protect others,” he says. China’s new safety culture is emerging in many sectors where workers experience daily risk associ- ated with their jobs. For example, Chinese medical workers wear hazmat suits made from DuPont™ Tyvek®, which provides an imper- meable barrier against dangerous particles. During the SARS epidemic of 2003, the government deployed thousands of medical workers wearing disposable white Tyvek® suits donated by DuPont. And many Chinese law enforcement personnel now wear helmets and vests made from DuPont™ Kevlar®, an aramid fiber that is five times stronger than steel on an equal weight basis. In China’s auto industry, many work- ers wear safety gloves made of DuPont™ Kevlar® that allow them to handle sharp-edged metal compo- nents without worrying about slash- ing their hands. Kevlar® has many applications beyond human safety. Today it reinforces data transmission cables hung underneath China’s vast elec- tric power grid, protecting against breakage and thus reducing data transmission outages. Several Chi- nese auto manufacturers use Kev- lar® to make transmission belts and other components where strength and durability are vital. These ap- plications illustrate the DuPont company’s broad understanding of protection. “It’s not just protecting people and the environment,” says Norton. “It’s also about protecting the critical systems that surround us each and every day.” 30 As China becomes a more urbanized society, fire and other emergency challenges will inevitably affect more people.
  • 18. Protection is a journey, not a destina- tion. As high-density communities spring up all over China, the country faces huge challenges in building safe public infrastructure to accom- modate soaring urban populations. China must also maintain the integ- rity of the food chain and continue to take steps to improve the quality of its air and water. Finally, China’s workers deserve every effort that their employers and the government can make to improve workplace safety, so that the men and women who are creating China’s growth can reap the rewards of their hard work. None of this will be easy. But if the government and the private sector work together, there is ample reason for hope that one of the great economic and social transforma- tions in history can be accomplished with minimal impact on human health, worker safety, and the natural environment. DuPont is ready to do its part. “For the past two centuries, DuPont has been applying cutting-edge sci- ence to make the world a safer and better place,” says company chair and CEO Ellen Kullman. “We look forward to providing the technolo- gies that will help safeguard Chinese health, happiness, and prosperity in coming years.” 32 Conclusion View the video of DuPont’s contribution to the future of protection in China.