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[object Object],[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 44, the reader should be able to:
[object Object],[object Object],[object Object],[object Object],[object Object],KEY TERMS:
[object Object],[object Object]
Figure 44–1  The two horns on this vehicle were finally located under the front bumper. They were not visible until the vehicle was hoisted. ,[object Object],HORNS When two are used, each has a different tone when operated separately, yet sound combines when both are operated.  Automotive horns are usually wired directly to battery voltage from the fuse panel.  A majority, except for most Fords, utilize a horn  relay .  Continued
[object Object],Figure 44–2  A typical horn circuit. Note that the horn button completes the ground circuit for the relay. The horn circuit includes an armature and contacts attached to a diaphragm.  The armature causes the diaphragm to vibrate audibly. Continued
[object Object],Continued
[object Object],Continued ,[object Object],[object Object],[object Object],If a horn does not operate at all, check for: ,[object Object],[object Object],[object Object],[object Object],[object Object],If a horn operates intermittently, check for:   ,[object Object],[object Object],[object Object]
[object Object],Continued
[object Object],Continued Horn Service   When a horn malfunctions, circuit tests are made to determine if the horn, relay, switch, or wiring is the source of the failure. Typically, a digital multimeter (DMM) is used to perform voltage drop and continuity checks to isolate the failure.
[object Object],Figure 44–3 The horn switch is part of a combination switch on some vehicles. These may require pulling on the stalk or depressing a button on the end of the stalk to sound the horn. Continued
[object Object],Continued
[object Object],Continued
Figure 44–4  Horns typically mount to the radiator core support or bracket at the front of the vehicle. ,[object Object],Clean the attachment area on the mounting bracket and chassis before installing the new horn.  Some models use a corrosion-resistant mounting screw to ensure a ground connection.
WINDSHIELD WIPER AND WASHER SYSTEM ,[object Object],Continued
Figure 44–5a  A circuit diagram is necessary to troubleshoot a windshield wiper problem.
Figure 44–5b A circuit diagram is necessary to troubleshoot a windshield wiper problem. See complete schematic on Page 497 of your textbook.
[object Object],Figure 44–6  The motor and linkage bolt to the body and connect to the switch with a wiring harness. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Some systems use either a one- or two-speed wiper motor, while others have a variable-speed motor.
WINDSHIELD WIPER MOTORS ,[object Object],Continued
Figure 44–7  (a) A typical wiper motor with the housing cover removed. The motor itself has a worm gear on the shaft that turns the small intermediate gear, which then rotates the gear and tube assembly, which rotates the crank arm (not shown) that connects to the wiper linkage. (b) If the brush retainer becomes loose, the wiper motor will stop because the brushes get their ground connection through the retainer and housing. Continued
[object Object],Continued
Figure 44–8  A typical wiring diagram of a two-speed windshield wiper circuit using a three brush, two-speed motor. The dashed line for the multifunction lever indicates that the circuit shown is only a part of the total function of the steering column lever. Continued
Figure 44–9  A typical wiring diagram of a three-speed windshield wiper circuit using a two-brush motor, but both a series and a shunt field coil. Continued
[object Object],Continued
Figure 44–10  A variable pulse rate windshield wiper circuit. Notice that the wiring travels from the passenger compartment to underhood through rubber grommets called pass-throughs. Continued
[object Object],Continued
[object Object],Continued
[object Object],Continued ,[object Object],[object Object],[object Object],[object Object],If the motor operates but the wipers do not, check for:   ,[object Object],[object Object],[object Object],If the motor does not shut off, check for a : ,[object Object],[object Object],[object Object]
[object Object],Figure 44–11  A typical wiper motor connector pin chart. Continued
[object Object],Continued ,[object Object],[object Object],[object Object],[object Object]
Figure 44–12  The wiper motor and linkage mount under the cowl panel on many vehicles. ,[object Object],Continued After gaining access to the motor, removal is a matter of disconnecting linkage and unplugging the electrical connectors, and unbolting the motor.  Move the wiper linkage through its full travel by hand to check for any binding before installing the new motor.
Figure 44–13  A single wiper arm mounts directly to the motor on most rear-wiper applications. ,[object Object],Continued After removing the trim panel covering the motor, replacement is essentially the same as replacing the front wiper motor. Wiper control switches are either installed on the steering column or on the instrument panel.  Instrument panel switches are snap-in units or retained by one or more screws covered by a snap-in bezel.
[object Object],Figure 44–14  The wiper switch attaches to the steering column on many vehicles. Continued
[object Object],Continued With any electronic control system, it is important to follow the diagnosis and test procedures recommended by the manufacturer for that specific vehicle.
[object Object],Continued
Figure 44–15  Circuit diagram of a rheostat-controlled, electronically timed interval wiper. Continued
[object Object],Continued
[object Object],Continued Inoperative windshield washers may be caused by a:  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 44–16  Disconnect the hose at the pump and operate the switch to check a washer pump. To quick-check any washer system, make sure the reservoir has fluid, disconnect the hose and operate the washer switch. If fluid squirts from the pump, the delivery system is at fault, not the motor, switch, or circuitry.  If no fluid squirts from the pump, it may be circuit failure, defective pump, or faulty switch A clogged reservoir screen may be preventing fluid from entering the pump. Continued
[object Object],Continued
Figure 44–17  Washer pumps usually install into the reservoir and are held in place with a retaining ring.
RAIN-SENSE WIPER SYSTEM ,[object Object],Continued The wiper switch can be left on the sense position all of the time and if no rain is sensed, the wipers will not swipe.  Figure 44–18  A typical rain-sensing module located on the inside of the windshield near the inside rearview mirror.
Figure 44–19  The electronics in the rain-sense wiper module can detect the presence of raindrops under various lighting conditions. ,[object Object],Continued
[object Object],Continued
[object Object]
BLOWER-MOTOR OPERATION ,[object Object],NOTE:   Always use good-quality windshield washer fluid from a closed container to prevent contaminated fluid from damaging the washer pump. Radiator antifreeze (ethylene glycol) should never be used in any wind- shield wiper system.
Figure 44–20  A typical squirrel cage blower motor. A replacement blower motor usually does not come equipped with the squirrel cage blower, so it has to be switched from the old motor. Continued
Figure 44–21  Typical blower motor resistors used to control blower motor speed. Continued
Figure 44–22  A brushless DC motor that uses the body computer to control the speed. (Courtesy of Sammy’s Auto Service, Inc.)
BLOWER MOTOR DIAGNOSIS ,[object Object],Continued ,[object Object],[object Object],[object Object],If the blower works on lower speeds but not on high speed, the problem is usually an inline fuse or high-speed relay that controls the heavy current flow for high-speed operation. The high-speed fuse or relay usually fails as a result of internal blower motor bushing wear, which causes excessive resistance to motor rotation.
[object Object],Continued Most blower motors do not draw more than 15 A on high speed. A worn or defective motor usually draws more current than normal and could damage the blower motor resistors or blow a fuse if not replaced.
Figure 44–23  A typical blower motor circuit with four speeds. The three lowest fan speeds (low, medium-low and medium-high) use the blower motor resistors to drop the voltage to the motor and reduce current to the motor. On high, resistors are bypassed. The “high” position on the fan switch energizes a relay, which supplies current for the blower on high through a fusible link. Continued
Figure 44–24  Using a mini AC/DC clamp-on multimeter to measure the current draw of a blower motor. Continued
[object Object],[object Object],Most blower motors operate at about 12 amps on high speed. If the bushings (bearings) on the armature of the motor become worn or dry, the motor turns more slowly. Because a motor also produces counter EMF, or CEMF, as it spins, a slower-turning motor will actually draw more amps than a fast-spinning motor. The 20 Ampere Fuse Test One test recommended by GM is to unplug the power lead to the motor (retain the ground on the motor) and use a fused jumper lead with one end connected to the battery’s positive terminal and the other end to the motor terminal. Use a 20-am fuse in the test lead, and operate the motor several minutes. If the motor draws over 20 amps, the fuse will blow.  Some experts recommend a 15-amp fuse. If the 15-amp fuse blows and the 20-amp fuse doesn’t, you know the approximate motor current draw.
ELECTRICAL ACCESSORY SYMPTOM GUIDE ,[object Object],See the chart on Page 503 of your textbook.
NOTE:   If the high-speed fuse blows a second time, check the current draw of the motor and replace the blower motor if the current draw is above specifications. Check for possible normal operation if the rear-window defogger is not in operation; some vehicles electrically prevent simultaneous operation of the high-speed blower and rear-window defogger to help reduce the electrical loads.
SUMMARY ,[object Object],[object Object],[object Object],[object Object],Continued
SUMMARY ,[object Object],[object Object],( cont. )
end

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Chapter 44

  • 2.
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  • 16. Figure 44–5a A circuit diagram is necessary to troubleshoot a windshield wiper problem.
  • 17. Figure 44–5b A circuit diagram is necessary to troubleshoot a windshield wiper problem. See complete schematic on Page 497 of your textbook.
  • 18.
  • 19.
  • 20. Figure 44–7 (a) A typical wiper motor with the housing cover removed. The motor itself has a worm gear on the shaft that turns the small intermediate gear, which then rotates the gear and tube assembly, which rotates the crank arm (not shown) that connects to the wiper linkage. (b) If the brush retainer becomes loose, the wiper motor will stop because the brushes get their ground connection through the retainer and housing. Continued
  • 21.
  • 22. Figure 44–8 A typical wiring diagram of a two-speed windshield wiper circuit using a three brush, two-speed motor. The dashed line for the multifunction lever indicates that the circuit shown is only a part of the total function of the steering column lever. Continued
  • 23. Figure 44–9 A typical wiring diagram of a three-speed windshield wiper circuit using a two-brush motor, but both a series and a shunt field coil. Continued
  • 24.
  • 25. Figure 44–10 A variable pulse rate windshield wiper circuit. Notice that the wiring travels from the passenger compartment to underhood through rubber grommets called pass-throughs. Continued
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
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  • 35.
  • 36. Figure 44–15 Circuit diagram of a rheostat-controlled, electronically timed interval wiper. Continued
  • 37.
  • 38.
  • 39. Figure 44–16 Disconnect the hose at the pump and operate the switch to check a washer pump. To quick-check any washer system, make sure the reservoir has fluid, disconnect the hose and operate the washer switch. If fluid squirts from the pump, the delivery system is at fault, not the motor, switch, or circuitry. If no fluid squirts from the pump, it may be circuit failure, defective pump, or faulty switch A clogged reservoir screen may be preventing fluid from entering the pump. Continued
  • 40.
  • 41. Figure 44–17 Washer pumps usually install into the reservoir and are held in place with a retaining ring.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
  • 47. Figure 44–20 A typical squirrel cage blower motor. A replacement blower motor usually does not come equipped with the squirrel cage blower, so it has to be switched from the old motor. Continued
  • 48. Figure 44–21 Typical blower motor resistors used to control blower motor speed. Continued
  • 49. Figure 44–22 A brushless DC motor that uses the body computer to control the speed. (Courtesy of Sammy’s Auto Service, Inc.)
  • 50.
  • 51.
  • 52. Figure 44–23 A typical blower motor circuit with four speeds. The three lowest fan speeds (low, medium-low and medium-high) use the blower motor resistors to drop the voltage to the motor and reduce current to the motor. On high, resistors are bypassed. The “high” position on the fan switch energizes a relay, which supplies current for the blower on high through a fusible link. Continued
  • 53. Figure 44–24 Using a mini AC/DC clamp-on multimeter to measure the current draw of a blower motor. Continued
  • 54.
  • 55.
  • 56. NOTE: If the high-speed fuse blows a second time, check the current draw of the motor and replace the blower motor if the current draw is above specifications. Check for possible normal operation if the rear-window defogger is not in operation; some vehicles electrically prevent simultaneous operation of the high-speed blower and rear-window defogger to help reduce the electrical loads.
  • 57.
  • 58.
  • 59. end