This presentation was for the Operations Management Cluster "Better SAFE Than Sorry" Safety Forum administered by the Operations Class M08, First Semester 2011. By Engr. Benjamin Gregorio, Engineering, Environment and Safety Group Manager of San Miguel Yamamura Packaging Corporation

1. Forum:
“Be+er
SAFE
Than
Sorry”
Ateneo
Graduate
School
of
Business
19
October
2011

3. 1. What is SMYPC?
• San
Miguel
Yamamura
Packaging
CorporaJon
(SMYPC)
65% 35%

4. 1. What is SMYPC ?
SMYPC
core
business:
• Total
Packaging
SoluJons
(TPS)
Packaging
formats:
1.
Glass
containers
2.
Metal
caps
&
aluminum
cans
3.
PlasJc
crates,
pallets,
pails,
tubs
&
tubes
4.
Corrugated
boxes
5.
Laminates
6.
PET
bo+les,
plasJc
caps,
toll
filling

5. 1. What is SMYPC ?
• SMYPC
manages:
-­‐
16
faciliJes
/plants
in
the
Philippines
-­‐
10
plants
combined
in
China,
Vietnam,
Malaysia,
Indonesia,
and
Australia

6. 1. What is SMYPC ?
GLASS BUSINESS

7. METAL CLOSURES, METAL CANS & PLASTICS BUSINESS

8. METAL CLOSURES, METAL CANS & PLASTICS BUSINESS

9. PAPER & COMPOSITE BUSINESS

10. PAPER & COMPOSITE BUSINESS
• SMYPC Rightpak Plant (Phil.)
• SMY Packaging and Printing Sdn. Bhd. (Malaysia)
• SMY Woven Products Sdn. Bhd. (Malaysia)
• SMY Plastic Films Sdn. Bhd. (Malaysia)
• SMY Packaging Research Centre (Malaysia)

11. PET PACKAGING & BEVERAGE BUSINESS

13. 2. SMC Corporate Safety Policy

14. 3. Charter
a.
Company-­‐wide:
SMYPC
COUNCIL
ON
POLLUTION
PREVENTION,
ENVIRONMENT
AND
SAFETY
(SCOPES)
• COMPOSITION:
-­‐
Pollu(on
Control
Officers
and
Safety
Officers
of
16
SMYPC
plants
mee(ng
regularly
to
ensure
regulatory
compliance,
and
to
implement
value
adding
pollu(on
preven(on
and
safety
programs.
-­‐
Chair:
selected
annually,
sets
agenda
of
mee(ngs,
co-­‐
presides
council
mee(ngs.

15. 3. Charter
a.
Company-­‐wide:
SMYPC
COUNCIL
ON
POLLUTION
PREVENTION,
ENVIRONMENT
AND
SAFETY
(SCOPES)
• COMPOSITION:
Adviser
=
oversees
ac(vi(es
of
the
council,
guides
the
council.

16. 3. Charter
a.
Company-­‐wide:
SMYPC
COUNCIL
ON
POLLUTION
PREVENTION,
ENVIRONMENT
AND
SAFETY
(SCOPES)
• LOGO
:
focus
areas
of
council
Green
Cross
=
concern
for
occupa(onal
safety
&
health
Globe
=
environment
we
protect
Water
&
oil
=
resources
we
conserve

17. 3. Charter
a.
Company-­‐wide:
SMYPC
COUNCIL
ON
POLLUTION
PREVENTION,
ENVIRONMENT
AND
SAFETY
(SCOPES)
• LOGO
:
focus
areas
of
council
Gear = engineering
measures for efficiency
SMYPC logo = company
values
Hands = employees
= Divine Providence

18. 3. Charter
a.
Company-­‐wide:
SMYPC
COUNCIL
ON
POLLUTION
PREVENTION,
ENVIRONMENT
AND
SAFETY
(SCOPES)
• FUNCTIONS
-­‐
Share
technologies
in
managing
safety
&
environment
for
synergy
-­‐
Benchmark
on
best
prac(ces
-­‐
Conduct
assessments
to
measure
regulatory
compliance,
&
benefits
and
improvements

19. 3. Charter
a.
Company-­‐wide:
SMYPC
COUNCIL
ON
POLLUTION
PREVENTION,
ENVIRONMENT
AND
SAFETY
(SCOPES)
• OBJECTIVES
-­‐
To
comply
with
applicable
regulatory
requirements
-­‐
To
build
capacity
to
manage
environment
and
safety
-­‐
To
conduct
assessments
annually
on
each
plant.

20. 3. Charter
a.
Company-­‐wide:
SMYPC
COUNCIL
ON
POLLUTION
PREVENTION,
ENVIRONMENT
AND
SAFETY
(SCOPES)
• OPERATING
SYSTEMS
-­‐
Annual
planning
session
-­‐
Calibra(on
workshop
to
set
assessment
criteria
-­‐
Annual
assessments
-­‐
Mee(ngs
to
monitor
progress
of
programs
-­‐
Conduct
of
trainings

21. 3. Charter
a. Company-­‐wide:
SMYPC
COUNCIL
ON
POLLUTION
PREVENTION,
ENVIRONMENT
AND
SAFETY
(SCOPES)
• KEY
PERFORMANCE
AREAS
-­‐
Annual
assessment
of
plants
-­‐
Sa(sfactory
conformance
to
minimum
requirements
of
assessment
criteria,
including
regulatory
compliance
-­‐
Benefits
generated
from
implementa(on
of
programs

22. 3. Charter
b.
Plant
Level
Safety
and
Health
CommiQee
• Chairman ------- Plant Manager
• Secretary ------- Plant Safety Officer
• Members ------- All Managers / Heads
All Supervisors
Plant Physician/Dentist
Plant Nurses

23. 4. Regulatory Compliance
Conformance
to
Government
Legisla(ve
Requirements:
 Occupa(onal
Safety
and
Health
Standards
(OSHS)
 Fire
Code
of
the
Philippines
 Na(onal
Building
Code
 PSME
Code
 Philippine
Electrical
Code
 Sanita(on
Code
of
the
Philippines

24. 4. Regulatory Compliance
Safety
and
Health
Plant
Objec(ves
1. To maintain safe, healthful and productive work
environment.
2. To provide needed safety trainings.
3. To ensure effective fire fighting and first aid
capability.
4. To fully comply with all government requirements.
5. To satisfy customers’ safety requirements.
6. To ensure Zero Lost Time Accident.
7. To fulfill OSHAS 18001 requirements.

25. 4. Regulatory Compliance
Fire
Figh(ng
Equipment
in
place
Automatic CO2 Suppression Systems
In Production Area
Automatic Fire Pumps

26. 4. Regulatory Compliance
Fire
Figh(ng
Equipment
in
place
Fire
detec(on
systems
&
Fire
ex(nguishers
&
fire
hoses

27. 4. Regulatory Compliance

28. 4. Regulatory Compliance
Acid
Fumes
Concentra(on

29. 4. Regulatory Compliance
Organic
Solvent
Fumes

30. 4. Regulatory Compliance
Noise
Level

31. 4. Regulatory Compliance
Personnel
Protec(ve
Equipment
PPE
Issued
and
Used:
1. Safety
Shoes
2. Respirators
(cartridge
type)
3. Par(culate
Respirators
4. Ear
muffs/Ear
plugs
5. Goggles/Spectacles
6. Rubber
Gloves
7. Face
Shields

32. 4. Regulatory Compliance
Annual
Medical
/
Physical
Examina(on

33. 4. Regulatory Compliance

34. 5. Trainings
• Supervisors’
Safety
Training
• Basic
Life
Support
–
Cardio
Pulmonary
Resuscita(on
(BLS-­‐CPR)Training
• Pest
Control
Management
Training
• Customer’s
Training
• Safety
in
Working
in
Heights
• Occupa(onal
Health
&
Safety
Assessment
Scheme
(OHSAS)
Training

35. 5. Trainings

36. 5. Trainings

37. 5. Trainings

38. 5. Trainings

39. 5. Trainings

41. 6. Annual Assessments
=
audits
of
SMYPC
facili(es
in
the
areas
of
safety,
environment,
and
energy
management.

42. 7. Awareness Campaign
• Safety reminders on big company events:
- Annual Business Conference
- Annual Technical Forum and Councils’ Day
link
• Email Blast:
Biz Bitz – link
• Newsletter:
Packaging Frontier - link
PCAPI - link

43. 7. Awareness Campaign
• Annual SMYPC National Firefighting and First Aid
Competitions
= showcase of firefighting proficiency and first
aid capability of organizational units in the
company
= enhancing camaraderie & sportsmanship in
the midst of a competitive spirit

44. 7. Awareness Campaign
Annual SMYPC National Firefighting and First Aid
Competitions

45. 7. Awareness Campaign
Annual SMYPC National Firefighting and First Aid
Competitions

46. 7. Awareness Campaign
Annual SMYPC National Firefighting and First Aid
Competitions

47. 7. Awareness Campaign
Annual SMYPC National Firefighting and First Aid
Competitions

48. 7. Awareness Campaign
Annual SMYPC National Firefighting and First Aid
Competitions
2010
Top
Three
Winners*
1.
Davao
Beverage
Packaging
Plant
2.
SMY
Asia,
Cavite
3.
Mandaue
Glass
Plant,
Cebu
*out
of
14
Plants

49. 8. Recognition
• Safety Milestone Awards (SMILE)
• Dept of Labor & Employment (DOLE) Bureau of
Working Conditions (BWC)

50. 8. Recognition
•
Award
of
Merit
for
Achieving
Million
Man-­‐Hours
w/o
Lost
Time
Accident
-­‐
Associa(on
of
Safety
Prac((oners
of
the
Phil.,
Inc.
-­‐
Safety
Organiza(on
of
the
Phil.,
Inc.
•
Healthy
Workplace
(DOH,
DOLE,
DILG,
DENR,
SOPI,
ECC)

51. 8. Recognition

53. All office equipment and electrically operated appliance should be
switched - off and unplugged when not in use and after office
hours.

54. All office equipment and electrically operated appliance
should be
switched - off and unplugged when not in use and after
office hours.