มิลลิ่งงานอลูมิเนียม Aluminium machining ปรึกษาเรา โทร 081-8289116

KENNAMETAL HERTEL
®
Alu 2.00 GB
Alu-
minium
Complete Solutions for a
Production with a Great Future
Aluminium Machining

Introduction
In all areas of industry, aluminium has become a basic material for workpieces of any
shape and load-bearing requirements. For a long time, this light-weight material has
taken over the functions of load-bearing components. New technologies in production
and machining of aluminium extend the limits of what is feasible further and further.
Consequently, the cutting of advanced aluminium alloys with geometrically determined
tips is gaining more and more importance - an area where KENNAMETAL HERTEL has
been carrying out development work and acquiring competence for many years. For a
long time, customers from all over the world have been relying on our products and ser-vices,
for whatever targets, conditions and requirements aluminium workpieces are
machined.
Complete offer for Aluminium Machining
The high quality of our tools and the unique variety of our product range offer maximum
flexibility and optimum choice. You can select from our Turning, Drilling, Countersinking,
Reaming and Milling Tools at different price and performance levels - from uncoated
micro fine-grain carbides through coated carbides especially developed for aluminium
machining to diamond cutting tools for the highest demands. Depending on your pro-duction,
both the means and the strategies for these machining operations can be adap-ted
to the requirements of your workpieces.
But KENNAMETAL HERTEL do not only offer carrier-tool systems especially adapted to
the requirements of aluminium cutting. Modern cutting materials and processing tech-nologies
complete the offer - a sound basis for efficient tool application and economic
production.
Service is a Matter of Course
Special solutions specifically developed to satisfy the customer's needs, supplement our
standard programme. Ask for them! The specific application of these individual tools will
further reduce machining times and increase your productivity.
It is not only high performance tools that matter. In addition, we give you advice and
assistance in all questions of aluminium machining. The services we offer range from
development of tooling systems which conform to global standards and are permanent-ly
available thanks to our global sales network through to simultaneous engineering at
the project planning phase.
The perfect coordination of all resources makes KENNAMETAL HERTEL a competent
partner for complex metal-cutting jobs - for our customers, for your projects, worldwide!

Overall contents
• Drilling/Countersinking Pages A2...A27
• Turning Pages B2...B7
• Milling Pages C3...C26
• Reaming Pages D2...D5
®

Drilling and Countersinking
Table of Contents
DRIILLIING
• TF-Drill (B105) A2
• TX-Drill (B411) and TXD-Drill (B495) - PCD-tipped A6
• Special tools
Solid-carbide and PCD-tipped multi-stage drills A12
• Indexable-insert drill Drill-Fix DFR/DFT A15
COUNTERSIINKIING
• Kendex Precision Lock boring tools
and face countersink S2S A18
• Multi-stage drilling and countersinking tools
with indexable inserts
and PCD monobloc A24
®

TF-DRILL (B105)
Solid-carbide drill acc. to DIN 6537L for drilling Al alloys
CS5
CD2 CS3
®
The TF-Drill
The three symmetrical cutting edges of the
TF-Drill not only achieve higher feed rates
than conventional drills, they guarantee
optimum centring and well balanced cutting
forces, from spot-drilling to drilling through.
The lands of the TF-Drill are extremely narrow.
This reduces friction, eliminates cold welds
and any jamming of the drill in the workpiece.
The three spacious chip flutes with rounded
heels provide for smooth chip evacuation,
even at feed rates over 10 M/min.
The extremely slim back of the drill avoids
chips becoming jammed or even welded on.
Therefore, TF-Drills are ideally suited for
drilling with minimum-quantity
lubrication.
Furthermore, the slim profile provides high
dynamic rigidity with natural frequencies of
vibration far beyond those of the machine and
workpiece.
This makes the TF-Drill the optimum solution
to your high speed drilling requirements. It
remains unaffected by vibrations which may
occur, for example, when spot drilling or
drilling through, and handles run-out and out
of balance conditions far better than drilling
tools with two cutting edges.
Special solutions? - No problem!
Please use pages A12 - A13 for your inquiries
for special tools.
Note
TF-Drills are easily regrindable with the
KENNAMETAL HERTEL regrinding fixture or
on CNC grinding machines.
Properties of carbide grades for drilling
Hardness
Chemical
resistance
KF1
K10
Thermal
shock
resistance
Heat resistance Toughness A2

® TF-DRILL (B105)
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Note:
As far as technical specifications are concerned, see DIN 6540.
For intermediate dimensions, see note in current price list
Shank versions acc. to DIN 6535
Form HA, straight
Version A:
Availability see current price list
Order example (for ø 3,0 version A – straight):
1 piece B105 A 03000 K10
Carbide grade: K10
CODE CODE Recommendations for
Form HE 2° WHISTLE FLAT
Version F:
ø Version A Version F thread Helicoil
d1m7 (straight) (WHISTLE FLAT) tapping formers threads d2h6 I1 I2 I3 I4 I5 I3/d1
3,00 B 105 A 03000 B 105 F 03000 – – M2,5 6 66 28 23 36 0,7 7,7
3,10 A 03100 F 03100 – – – 7,4
3,20 A 03200 F 03200 M4 – M3 7,2
3,30 A 03300 F 03300 – – – 0,8 7,0
3,50 A 03500 F 03500 – – – 0,8 6,6
3,70 A 03700 F 03700 – M4 – 0,9 6,2
3,80 A 03800 F 03800 – – – 74 36 29 36 7,6
4,00 B 105 A 04000 B 105 F 04000 – – – 7,3
4,10 A 04100 F 04100 – – – 7,1
4,20 A 04200 F 04200 M5 – M4 1,0 6,9
4,50 A 04500 F 04500 – – – 1,0 6,4
4,65 A 04650 F 04650 – M5 – 1,1 6,2
4,70 A 04700 F 04700 – – – 6,2
4,80 A 04800 F 04800 – – – 82 44 35 36 7,3
5,00 B 105 A 05000 B 105 F 05000 M6 – – 1,2 7,0
5,10 A 05100 F 01500 – – – 1,2 6,9
5,20 A 05200 F 05200 – – M5 1,3 6,7
5,50 A 05500 F 05500 – – – 1,3 6,4
5,55 A 05550 F 05550 – M6 – 1,4 6,3
5,70 A 05700 F 05700 – – – 6,1
5,80 A 05800 F 05800 – – – 6,0
6,00 B 105 A 06000 B 105 F 06000 M7 – – 5,8
6,10 A 06100 F 06100 – – – 8 91 53 43 36 1,5 7,0
6,30 A 06300 F 06300 – – M6 6,8
6,40 A 06400 F 06400 – – – 6,7
6,50 A 06500 F 06500 – – – 6,6
6,60 A 06600 F 06600 – – – 6,5
6,70 A 06700 F 06700 – – – 6,4
6,80 A 06800 F 06800 M8 – – 1,6 6,3
7,00 B 105 A 07000 B 105 F 07000 – – – 1,7 6,1
7,10 A 07100 F 07100 – – – 6,1
7,40 A 07400 F 07400 – M8 – 5,8
7,50 A 07500 F 07500 – – – 5,7
7,60 A 07600 F 07600 – 5,7
7,80 A 07800 F 07800 M9 – – 1,8 5,5
8,00 B 105 A 08000 B 105 F 08000 – – – 1,9 5,4
8,10 A 08100 F 08100 – – – 10 103 61 49 40 2,0 6,0
8,30 A 08300 F 08300 – – – 5,9
8,40 A 08400 F 08400 – – M8 5,8
8,50 A 08500 F 08500 M10 – – 5,8
8,60 A 08600 F 08600 – – – 5,7
8,70 A 08700 F 08700 – – – 5,6
8,80 A 08800 F 08800 – – – 5,6
9,00 B 105 A 09000 B 105 F 09000 – – – 5,4
9,10 A 09100 F 09100 – – – 5,4
9,30 A 09300 F 09300 – M10 – 2,1 5,3
9,50 A 09500 F 09500 M11 – – 2,2 5,2
9,70 A 09700 F 09700 – – – 2,2 5,1
9,80 A 09800 F 09800 – – – 2,3 5,0
10,00 B 105 A 10000 B 105 F 10000 – – M10 2,3 4,9
A3

TF-DRILL (B105)
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Shank versions acc. to DIN 6535
Form HA, straight
Version A:
Carbide grade: K10
CODE CODE Recommendations for
ø Version A Version F thread Helicoil
d1m7 (straight) (WHISTLE FLAT) tapping formers threads d2h6 I1 I2 I3 I4 I5 I3/d1
10,10 B 105 A 10100 B 105 F 10100 – – – 12 118 71 56 45 2,4 5,6
10,20 A 10200 F 10200 M12 – – 5,5
10,30 A 10300 F 10300 – – – 5,4
10,50 A 10500 F 10500 – – – 5,3
10,70 A 10700 F 10700 – – – 5,2
10,80 A 10800 F 10800 – – – 5,2
11,00 B 105 A 11000 B 105 F 11000 – – – 2,6 5,1
11,10 A 11100 F 11100 – – – 5,0
11,20 A 11200 F 11200 – M12 – 5,0
11,50 A 11500 F 11500 – – – 2,7 4,9
11,70 A 11700 F 11700 – – – 2,7 4,8
11,80 A 11800 F 11800 – – – 2,8 4,7
12,00 B 105 A 12000 B 105 F 12000 M14 – – 2,8 4,7
12,10 B 105 A 12100 B 105 F 12100 – – – 14 124 77 60 45 2,9 5,0
12,50 B 105 A 12500 B 105 F 12500 – – M12 5,0
12,70 A 12700 F 12700 – – – 4,7
12,80 A 12800 F 12800 – – – 4,7
13,00 B 105 A 13000 B 105 F 13000 – – – 3,1 4,6
13,10 A 13100 F 13100 – M14 – 4,6
13,50 A 13500 F 13500 – – – 4,4
13,80 A 13800 F 13800 – – – 3,2 4,3
14,00 B 105 A 14000 B 105 F 14000 M16 – M12 3,3 4,3
14,20 B 105 A 14200 B 105 F 14200 – – – 16 133 83 63 48 3,3 4,4
14,50 B 105 A 14500 B 105 F 14500 – – M14 3,4 4,3
15,00 B 105 A 15000 B 105 F 15000 – – – 3,5 4,2
15,10 A 15100 F 15100 – M16 – 3,5 4,2
15,50 A 15500 F 15500 M18 – – 3,6 4,1
15,80 A 15800 F 15800 – – – 3,7 4,0
16,00 B 105 A 16000 B 105 F 16000 – – – 3,7 3,9
16,50 B 105 A 16500 B 105 F 16500 – – M16 18 143 93 71 48 3,8 4,3
16,90 B 105 A 16900 B 105 F 16900 – M18 – 3,9 4,2
17,00 B 105 A 17000 B 105 F 17000 – – – 4,0 4,2
17,50 A 17500 F 17500 M20 – – 4,1 4,1
17,70 A 17700 F 17700 – – – 4,0 4,0
18,00 B 105 A 18000 B 105 F 18000 – – – 4,2 3,9
18,50 B 105 A 18500 B 105 F 18500 – – – 20 153 101 77 50 4,3 4,2
18,75 A 18750 F 18750 – – M18 4,1
18,90 A 18900 F 18900 – M20 – 4,1
19,00 B 105 A 19000 B 105 F 19000 – – – 4,4 4,1
19,50 B 105 A 19500 B 105 F 19500 M22 – – 4,5 3,9
20,00 B 105 A 20000 B 105 F 20000 – – – 4,7 3,9
20,50 B 105 A 20500 B 105 F 20500 – – – 167 112 85 4,8 4,1
21,00 B 105 A 21000 B 105 F 21000 M22 – – 167 112 85 4,9 4,0
Note:
For intermediate dimensions, see note in current price list
1 piece B105 A 10100 K10
®
Form HE 2° WHISTLE FLAT
Version F:
A4

Cutting Data Guidelines and Application Examples
A
Application Instructions for the TF-DRILL (B105) ®
5
Tensile Cutting
strength Brinell speed Drill dia. in mm
Structure Rm hardn. Coo- vc in Feed f per rev. [mm]
C.Gr.1 Material Group Heattreatment (MPa) HB lant 2 [m/min] 3 5 8 12 16 22
21 Aluminium wrought alloys not ageable 60 E 100 - 300 0,09 - 0,15 0,14 - 0,24 0,21 - 0,36 0,31 - 0,51 0,40 - 0,67 0,54 - 0,90
22 ageable / aged 100 E 100 - 250 0,11 - 0,18 0,15 - 0,25 0,21 - 0,35 0,31 - 0,52 0,42 - 0,70 0,60 - 1,00
23 Aluminium cast alloys < 12% Si, not ageable 75 E 100 - 250 0,11 - 0,18 0,15 - 0,25 0,21 - 0,35 0,31 - 0,52 0,42 - 0,70 0,60 - 1,00
24 < 12% Si, ageable / aged 90 E 100 - 200 0,10 - 0,16 0,14 - 0,23 0,20 - 0,34 0,29 - 0,49 0,38 - 0,65 0,53 - 0,88
25 > 12% Si, not ageable 90 E 100 - 200 0,10 - 0,16 0,14 - 0,23 0,20 - 0,34 0,29 - 0,49 0,38 - 0,65 0,53 - 0,88
4000
3500
3000
2500
2000

1500
1000
500
0
300
250
200
150
100
50
0
TF-DRILL HSSE
F (mm/min)
Vc(m/min)
High-Speed Drilling
Parameters vc n f vf
Note:
vc [m/min] = Cutting speed
n [rpm] = Rotational speed
f [mm] = Feed per revolution
vf [mm/min] = Feed speed
E = Emulsion
Remarks:
Assessment of the production process
TF-DRILL B105:
Even these extreme cutting values were
mastered by the TF-DRILL without com-plaints,
with optimum chip formation and
good drill-hole quality.
Coolant
TF-DRILL
1st test run 267 10000 0,2 2000 E (external)
2nd test run 377 15000 0,6 9000 E (external)
3rd test run 603 24000 0,6 14400 E (external)
4th test run 603 24000 0,8 19200 E (external)
K10
Oil channels in the gear lid
Material: GK-AISi9Cu3
Machine: Machining centre
Operation: through-holes Ø5,2mm
Before: HSSE drill
Now: TF-Drill, K 10
Advantage: considerably reduced machining time,
considerably longer tool life
Operation: hole, 8 mm dia.
variation of vc and f
Drill depths: 20 mm
Drilling tools: TF-DRILL
with 3 flutes
Workpiece: perforated plate
Material: GAISi 1
Carbide grade: K10
Note:
For the guidelines given, sufficient cooling lubricant and stability are
necessary. Feed values for drill hole diameters not given in the table,
can be interpolated.
1) C.Gr. = Cutting Group
2) E = Emulsion
Machining example for the TF-Drill

TX-DRILL (B411) and TXD-Drill (B495)
for Precision-Drilling of Aluminium Alloys
®
TX-Drills
are a combination of high-performance drill
with coolant channels and reamer in one tool.
In addition to the two main cutting edges,
each TX-Drill possesses two precision cutting
edges for fine finishing. Run-outs and surface
stray, normally unavoidable when drilling into
solid, are considerably reduced by the TX-Drill
through the roughing and finishing edges
arranged in the form of an X.
Cutting material
The extremely wear-resistant cutting material
KF1 does not only enable very sharp cutting
edges, but also guarantees that they remain
sharp for a long time. Furthermore, it posses-ses
due to its very fine-grain microstructure
the toughness which allows even heavy cuts
and unfavourable cutting conditions.
Internal cooling
The TX-Drill possesses cutting lands and the
largest coolant channels of its class. A high
coolant flow rate provides for quick chip
evacuation. Friction and squeezing of the
chips at the drill-hole wall are minimized,
resulting in a high quality of the hole and long
tool lives.
TXD-Drills
Economy
The new diamond-tipped solid-carbide drills of
KENNAMETAL HERTEL offer you short
machining times and the saving of valuable
process time.
There is nothing harder
A diamond is the hardest thing nature can
offer. Make use of its high wear resistance and
the absence of built-up edges in your machin-ing
operations.
Geometry
The TXD-Drill is to a very great extent identical
with the known TX-Drill. The high rigidity of the
tool and the straight chip flute guarantee
maximum cutting rates. The cutting diameter
is of tolerance class m7.
Advantages
- Maximum wear resistance - long tool lives
- Optimum surface qualities - as a rule, no
subsequent machining operation necessary
- High economic efficiency - efficient
manufacture at low costs
10000
8000
6000
4000
2000
0
Hardness of different materials
Diamond TiAIN
Hardness (HV0.05)
TiCN TiN WC/C
A6

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TX-Drill (B411)
Solid-Carbide Drill Acc. to DIN 6537L for Drilling Al Alloys
®
Shank forms to DIN 6535
Form HA, straight
Version A:
Carbide grade: KF1
CODE Recommendations for Overall dimensions to DIN 6537 L
ø Version A thread Helicoil
d1k6 (straight) tapping formers threads d2h6 I1 I2 I3 I4 I5 I3/d1
4,00 B411 A 04000 – – – 6 74 36 29 36 0,9 7,3
4,20 B411 A 04200 M5 – M4 1,0 6,9
4,50 B411 A 04500 – – – 1,0 6,4
4,65 B411 A 04650 – M5 – 1,1 6,2
4,80 B411 A 04800 – – – 82 44 35 1,1 7,3
5,00 B411 A 05000 M6 – – 1,2 7,0
5,10 B411 A 05100 – – – 1,2 6,9
5,20 B411 A 05200 – – M5 1,2 6,7
5,50 B411 A 05500 – – – 1,3 6,4
5,55 B411 A 05550 – M6 – 1,3 6,3
5,80 B411 A 05800 – – – 1,4 6,0
6,00 B411 A 06000 M7 – – 1,4 5,8
6,30 B411 A 06300 – – M6 8 91 53 43 1,5 6,8
6,50 B411 A 06500 – – – 1,5 6,6
6,60 B411 A 06600 – – – 1,5 6,5
6,80 B411 A 06800 M8 – – 1,6 6,3
7,00 B411 A 07000 – – – 1,6 6,1
7,40 B411 A 07400 – M8 – 1,7 5,8
7,50 B411 A 07500 – – – 1,7 5,7
7,80 B411 A 07800 M9 – – 1,8 5,5
8,00 B411 A 08000 – – – 1,9 5,4
8,40 B411 A 08400 – – M8 10 103 61 49 40 2,0 5,8
8,50 B411 A 08500 M10 – – 2,0 5,8
9,00 B411 A 09000 – – – 2,1 5,4
9,30 B411 A 09300 – M10 – 2,2 5,3
9,50 B411 A 09500 M11 – – 2,2 5,2
9,80 B411 A 09800 – – – 2,3 5,0
10,00 B411 A 10000 – – – 2,3 4,9
10,20 B411 A 10200 M12 – – 12 118 71 56 45 2,4 5,5
10,50 B411 A 10500 – – M10 2,4 5,3
11,00 B411 A 11000 – – – 2,6 5,1
11,20 B411 A 11200 – M12 – 2,6 5,0
11,50 B411 A 11500 – – – 2,7 4,9
11,80 B411 A 11800 – – – 2,7 4,7
12,00 B411 A 12000 M14 – – 2,8 4,7
12,50 B411 A 12500 – – M12 14 124 77 60 2,9 4,8
13,00 B411 A 13000 – – – 3,0 4,6
13,50 B411 A 13500 – M14 – 3,1 4,4
13,80 B411 A 13800 – – – 3,2 4,3
14,00 B411 A 14000 M16 – – 3,3 4,3
14,20 B411 A 14200 – – – 16 133 83 63 48 3,3 4,4
14,50 B411 A 14500 – – M14 3,4 4,3
15,00 B411 A 15000 – – – 3,5 4,2
15,50 B411 A 15500 M18 M16 – 3,6 4,1
16,00 B411 A 16000 – – – 3,7 3,9
16,50 B411 A 16500 – – M16 18 143 93 71 3,8 4,3
17,00 B411 A 17000 – M18 – 4,0 4,2
17,50 B411 A 17500 M20 – – 4,1 4,1
18,00 B411 A 18000 – – – 4,2 3,9
19,00 B411 A 19000 – M20 – 20 153 101 77 50 4,4 4,1
19,50 B411 A 19500 M22 – – 4,5 3,9
20,00 B411 A 20000 – – – 4,7 3,9
21,00 B411 A 21000 M24 – – 167 112 85 4,9 4,0
22,00 B411 A 22000 – – – 167 112 85 5,1 3,9
23,00 B411 A 23000 – – – 25 184 125 98 56 5,4 4,3
24,00 B411 A 24000 M27 – – 5,6 4,1
25,00 B411 A 25000 – – – 5,8 3,9
Note:
For intermediate dimensions, see note in current price list.
1 piece B411 A 04000 KF1 A7
Note:
I5 = d1 / 7
I3 = Effective flute length

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A
TXD-Drill (B495)
PCD-Tipped Solid-Carbide Drill for Drilling Al Alloys
®
8
Carbide grade: KD1415
CODE Recommendations for Overall dimensions to DIN 6537 L
ø Version A thread Helicoil
d1m7 (straight) tapping formers threads d2h6 I1 I2 I3 I4 I5 I3/d1
5,00 B495 A 05000 M6 – – 6 82 44 35 36 1,2 7,0
5,55 B495 A 05550 – M6 – 1,3 6,3
6,00 B495 A 06000 M7 – – 1,4 5,8
6,80 B495 A 06800 M8 – – 8 91 53 43 1,6 6,3
7,00 B495 A 07000 – – – 1,6 6,1
7,50 B495 A 07500 – M8 – 1,7 5,7
8,00 B495 A 08000 – – – 1,9 5,4
8,50 B495 A 08500 M10 – – 10 103 61 49 40 2,0 5,8
9,00 B495 A 09000 – – – 2,1 5,4
9,30 B495 A 09300 – M10 – 2,2 5,3
10,00 B495 A 10000 – – – 2,3 4,9
10,20 B495 A 10200 M12 – – 12 118 71 56 45 2,4 5,5
10,50 B495 A 10500 – – M10 2,4 5,3
11,00 B495 A 11000 – – – 2,6 5,1
11,20 B495 A 11200 – – – 2,6 5,0
12,00 B495 A 12000 M14 – – 2,8 4,7
12,50 B495 A 12500 – – M12 14 124 77 60 2,9 4,8
13,00 B495 A 13000 – – – 3,0 4,6
13,50 B495 A 13500 – – – 3,1 4,4
14,00 B495 A 14000 M16 – – 3,3 4,3
Special solutions? - No problem!
We can also offer you special tools which we
adapt exactly to your specific application. To
do so, we need in addition to the drill-hole
geometry the following basic information:
Blind hole / through hole
This information determines the position of the
coolant channels.
Workpiece material
As a function of the material to be machined,
we select for you the optimally suited diamond
grade for tipping your tools.
Please use pages A12 and A13
for your inquiries for special tools.
Blind hole:
Coolant exit on the
front
Through hole /
boring:
Coolant exit in the
chip flute
Shank forms to DIN 6535
Form HA, straight
Version A:
Note:
I5 = d1 / 7
I3 = Effective flute length
Note:
For intermediate dimensions, see note in current price list..
1 piece B495 A 05000 KD1415

A
Application Instructions for the TX-Drill and TXD-Drill
9
Cutting Data Guidelines
®
Tensile Cutting
strength Brinell speed Drill dia. in mm
Structure Rm hardn. Coo- vc in Feed f per rev. [mm]
C.Gr.1 Material Group Heattreatment (MPa) HB lant 2 [m/min] 4 6 8 12 16 22
21 Aluminium wrought alloys not ageable 60 E 100 - 300 0,12 - 0,20 0,16 - 0,28 0,21 - 0,36 0,31 - 0,51 0,40 - 0,67 0,54 - 0,90
22 ageable / aged 100 E 100 - 250 0,12 - 0,21 0,16 - 0,27 0,21 - 0,35 0,30 - 0,51 0,41 - 0,69 0,58 - 0,98
23 Aluminium cast alloys 12% Si, not ageable 75 E 100 - 250 0,12 - 0,21 0,16 - 0,27 0,21 - 0,35 0,30 - 0,51 0,41 - 0,69 0,58 - 0,98
24 12% Si, ageable / aged 90 E 100 - 200 0,11 - 0,19 0,16 - 0,26 0,20 - 0,33 0,29 - 0,48 0,38 - 0,63 0,51 - 0,86
25 12% Si, not ageable 90 E 100 - 200 0,11 - 0,19 0,16 - 0,26 0,20 - 0,33 0,29 - 0,48 0,38 - 0,63 0,51 - 0,86
The coolant pressure as a function of the hole
diameter is shown in the opposite diagram.
The higher the coolant pressure, the better the
drilling result. Tool life and hole quality improve
with increasing coolant flow rate.
Spot-drilling on inclined surfaces
When spot-drilling on inclined or curved
surfaces, reduce the drilling feed as compared
with the standard values. The necessary feed
rate reduction depends on the angle of
inclination of the workpiece surface and the
design of the drill (see table).
Inclination Max. spot-drilling feed
a for B411 and B495
1° 80%
2° 50%
3° 30%
Surfaces with greater inclination have to be
spot-faced e.g. with a milling cutter.
Note:
The feeds indicated are valid for high-capacity, stable machines with
spindles of little play. In mounted condition, the tools should not exceed a
run-out of 0.02 mm. Under unstable conditions, it is recommended to reduce
the feed by 20%.
Coolant pressure required [bars]
Favourable values
Coolant pressure too low
Hole diameter d1 [mm]➾
Reduced feed
100% feed
a
amax
50
40
30
20
10
➾
0 4 6 8 10 12 14 16 18 20 22 24 26
With optimum conditions as to machine and workpiece clamping, feeds
which are by 20 % higher than the standard values can be used.
2) E = Emulsion
Note:
necessary. Feed values for drill hole diameters not given in the table, can be
interpolated.

A
Application Examples for the TX- and TXD-Drill
10
®
Drilling of valve spring seats
Workpiece: cylinder head
Workpiece material: GK-AlSi9Cu
Diameter: 12 / 29,7 mm
Drill depth: 18 mm
Tool: TXD-Drill, special
Cutting speed vc: 1400 m/min
Feed f: 0,15 mm/rev.
Through-holes ø 7,4 into housing lid
Workpiece: housing lid
Workpiece material: G-AlSi12Cu
Diameter: 7,4 mm
Drill depth: 16 mm
Tool: B411A07400 KF1
Feed f: 0,2 mm/min
Surface finish Ra: 1,03 mm
Blind holes, dia 8.5, into Aluminium
Workpiece material: AlSi12
Diameter: 8,5 mm
Drill depth: 30 mm
Tool: B411A08500 KF1
Feed f: 0,23 mm/min
Drill hole diameter (mm)
Number of holes
Surface finish Ra (μm)
0
mm
8,540
8,530
8,520
8,510
8,500
200 400 600 800 1000 1200 1400 1600
0
μm
4,00
3,00
2,00
1,00
0,00
200 400 600 800 1000 1200 1400 1600
Number of holes

SK
SK
SK
FCM
KM quick-change
tooling
Taper hollow shank
DIN 69893, part 1
form C for
manual tool
change
A
Mounting Examples for TX- and TXD-Drills
11
for Special Applications
®
Steep taper
DIN 69871
form B/AD
Steep taper
MAS 403 BT
JIS B 6339
Steep taper
CAT/ANSI
with inch
pull stud
thread
FCM
HSK
Taper hollow shank
DIN 69893, part 1
form A for
HSK
automatic tool
change
Clamping
diameter
System size
ø 6 – 12
ø 6 – 20
ø 6 – 32
40
50
40
50
20
20
40
50
20
20
40
50
63
40
50
63
40
50
63
50
63
100
Stage drill
Profile drilling tool
BF-Drill for drilling, chamfer-ing
and face-countersinking
BF-Drill for drilling and
form-countersinking
SEFAS - drilling and
chamfering
Chamfering ring for drilling
and chamfering
SEFAS - drilling and
chamfering
KM

Special Tools - Solid-Carbide and PCD-Tipped Stage Drills ®
A12
Enquiry Order Workpiece drawing (also as enclosure)
with tolerance indications.
Company
Customer order No.
Authorised signature
Internal
Date of order
Order No. Customer No.
Note: Please photocopy and return this form to our address.
Please use only one photocopy of this order form for each type of
tool.
A Tool
1. Shank form to DIN 6535:
2. Coolant:
3. Coolant notches in the shank:
4. Drill type:
B Workpiece
1. Material to DIN:
2. Strength or Hardness: [N/mm2/HB]
3. Drill hole tolerance required:
4. Additonal information:
C Machine
1. Type:
2. Power (kW):
3. No. of spindles:
4. max. rotational speed: [min–1]
D Machining
Machining problems
(short description):
without
clamping flat with clamping flat (2°)
Internal External
Yes No
Solid-carbide
PCD
Without
to be
determined
by KMH
Lathes
Machining Centres
Special
E How many pieces to be offered? 5 10 —

® Special Tools - Solid-Carbide and PCD-Tipped Stage Drills
A13
Please tick the boxes which correspond to the
tool you want and send the completed form
together with the workpiece drawing to our
address.
Enquiry drawings
KENNAMETAL HERTEL will, where possible,
assume any missing dimensions according
to the application.

® Indexable Insert Drills Drill-Fix DFR and DFT
The New Drill-Fix DFR
is the optimum solution in the diameter range
from 12.5 to 24 mm. Its concept - designed
entirely for economic and process-safe
manufacture - offers the following advantages:
- rectangular basic shape of the two stable
inserts for maximum feed rates
- the helical top surface of the inserts puts
the chips in the right shape
- the short helical chips are reliably
evacuated from the drill-hole
- the highly positive geometry LD, combined
with the TiAlN coating applied in the PVD
process, provides for an extremely high
performance and process safety when
machining aluminium alloys
The Drill-Fix DFT
enables short manufacturing times, long tool
lives and good hole qualities for larger drill-holes.
The optimum cutting-edge position,
combined with the excellent centring of the
KENNAMETAL HERTEL trigon-shaped index-able
inserts, compensates the resultant cutting
forces and stabilizes the drill in its working
position. Chip-flute profile and turning contour
are designed in such a way that the chips of
long-chipping aluminium alloys are optimally
evacuated.
The newly developed HP geometry was
designed especially for ductile, long-chipping
materials. The highly positive chip breaker is
particularly efficient with high feed rates and
enables an economic cutting of nonferrous
metals.
Drilling with x-offset
All Drill-Fix DFR and DFT offer the possibility to
drill holes directly into solid larger than the
nominal diameter. Intermediate dimensions and
fits are manufactured economically using the x-offset.
On turning machines, this advantage
can be utilized immediately, while for rotating
applications, adjustable chucks are available.
Notes on the step drilling tools:
Please refer to pages A23 - A27.
u d
d1
x
A15

Indexable Insert Drill DRILL-FIX DFR 2xd and DFT 2,5xd
Right-hand Type WD20, WD32, WD40, WD50
®
d 0,2
d1
l
l
2
4
l
T
s
s
max
Shank type ø dsh6 ls
WD20M 20 45
WD32M 32 58
WD40M 40 68
WD50M 50 68
ø ø Clamping TORX-d1
range CODE CODE CODE CODE I2 I4 Tmax Insert screw screw driver
12,5 12,5 - 13,5 DFR125R2WD20M 47,4 46,8 25 DFR020204 193.281 170.027
12,7 12,7 - 13,7 DFR127R2WD20M 47,8 47,2 25,4 (M2x4,5) (Tx 6)
13 13,0 - 14,0 DFR130R2WD20M 48,4 47,8 26
13,5 13,5 - 14,5 DFR135R2WD20M 49,4 48,8 27
14 14,0 - 15,0 DFR140R2WD20M 50,4 49,8 28
14,5 14,5 - 15,5 DFR145R2WD20M 53,4 52,8 29
15 15,0 - 16,0 DFR150R2WD20M 54,4 53,8 30
15,5 15,5 - 16,5 DFR155R2WD20M 55,4 54,8 31
16 16,0 - 17,0 DFR160R2WD20M 56,4 55,8 32
16,5 16,5 - 17,5 DFR165R2WD32M 62,0 61,6 33 DFR030204 92.416 170.023
17,0 17,0 - 18,0 DFR170R2WD32M 63,0 62,6 34 (M2.2*5.2) (Tx 7)
17,5 17,5 - 18,5 DFR175R2WD32M 64,0 63,6 35
18,0 18,0 - 19,0 DFR180R2WD32M 65,0 64,6 36
18,5 18,5 - 19,5 DFR185R2WD32M 66,0 65,6 37
19,0 19,0 - 20,0 DFR190R2WD32M 67,0 66,6 38
19,5 19,5 - 20,5 DFR195R2WD32M 68,0 67,6 39
20,0 20,0 - 21,0 DFR200R2WD32M 72,0 71,6 40
20,5 20,5 - 21,5 DFR205R2WD32M 73,0 72,5 41 DFR040304 192.432 170.028
21,0 21,0 - 22,0 DFR210R2WD32M 74,0 73,5 42 (M2.5*5.9) (Tx 8)
22,0 22,0 - 23,0 DFR220R2WD32M 76,0 75,5 44
23,0 23,0 - 24,0 DFR230R2WD32M 78,0 77,5 46
24,0 24,0 - 25,0 DFR240R2WD32M 80,0 79,5 48
25 25,0 - 27,0 DFT250R2WD32M DFT250R2WD40M 90 89,1 58 DFT05T308 191·924 170·024 (Tx 9)
26 26 ,0- 27,0 DFT260R2WD32M DFT260R2WD40M 100 88,9 65 (M3 x 7,2)
27 27,0 - 29,0 DFT270R2WD32M DFT270R2WD40M 98,9
28 28,0 - 29,0 DFT280R2WD32M DFT280R2WD40M 98,7
29 29,0 - 31,0 DFT290R2WD32M DFT290R2WD40M 98,7
30 30,0 - 31,0 DFT300R2WD32M DFT300R2WD40M 115 113,6 75
31 31,0 - 33,0 DFT310R2WD32M DFT310R2WD40M 113,6
32 32,0 - 33,0 DFT320R2WD32M DFT320R2WD40M 113,5
33 33,0 - 35,0 DFT330R2WD32M DFT330R2WD40M 113,6 DFT06T308 191·848 170·025 (Tx 15)
34 34,0 - 35,0 DFT340R2WD32M DFT340R2WD40M 113,5 (M3,5 x 8,7)
35 35,0 - 38,0 DFT350R2WD32M DFT350R2WD40M 113,4
36 36,0 - 37,0 DFT360R2WD32M DFT360R2WD40M 113,2
37 37,0 - 38,0 DFT370R2WD32M DFT370R2WD40M 135 133,3 95
38 38,0 - 41,0 DFT380R2WD32M DFT380R2WD40M 133,2
39 39,0 - 40,0 DFT390R2WD32M DFT390R2WD40M 133,1
40 40,0 - 41,0 DFT400R2WD32M DFT400R2WD40M 133,0
41 41,0 - 44,0 DFT410R2WD32M DFT410R2WD40M 133,1 DFT070408 191·698 170·025 (Tx 15)
42 42,0 - 43,0 DFT420R2WD32M DFT420R2WD40M 133,1 (M3,5 x 12)
43 43,0 - 44,0 DFT430R2WD32M DFT430R2WD40M 150 147,9 110
44 44,0 - 47,0 DFT440R2WD32M DFT440R2WD40M 147,9
45 45,0 - 46,0 DFT450R2WD40M DFT450R2WD50M 147,8
46 46,0 - 47,0 DFT460R2WD40M DFT460R2WD50M 147,7
47 47,0 - 50,0 DFT470R2WD40M DFT470R2WD50M 147,6
48 48,0 - 49,0 DFT480R2WD40M DFT480R2WD50M 147,6
Note:
For further standard drills, see Drilling Catalogue 202.00
Availability see current price list.
Ordering example:
1 piece DFR125R2WD20M
d d
l
T
s
s
max
1
l
l
2
4
0,2
A16

Application Instructions for the Drill-Fix DFR and DFT
Indexable Insert DFR Indexable Insert DFT
24° α
Cutting
Brinell speed
d
10°
b R
2
s
Structure hardn. Coo- vc in Feed f per rev. [mm] for indexable inserts*
l
C.Gr.1 Material Group Heattreatment HB lant 2 [m/min] DFT02.. DDF03.. DFR04..
21 Aluminium wrought alloys not ageable 60 E 400 - 600 0,06 0,07 0,08
22 ageable / aged 100 E 400 - 600 0,06 0,07 0,08
23 Aluminium cast alloys 12% Si, not ageable 75 E 400 - 600 0,08 0,10 0,14
24 12% Si, ageable / aged 90 E 300 - 450 0,08 0,10 0,14
25 12% Si, not ageable 90 E 300 - 450 0,08 0,10 0,14
Cutting
Brinell speed
Structure hardn. Coo- vc in Feed f per rev. [mm] for indexable inserts*
C.Gr.1 Material Group Heattreatment HB lant 2 [m/min] DFT05.. DFT06.. DFT07..
21 Aluminium wrought alloys not ageable 60 E 400 - 600 0,08 0,12 0,14
22 ageable / aged 100 E 400 - 600 0,08 0,12 0,14
23 Aluminium cast alloys 12% Si, not ageable 75 E 400 - 600 0,12 0,14 0,16
24 12% Si, ageable / aged 90 E 300 - 450 0,12 0,14 0,16
25 12% Si, not ageable 90 E 300 - 450 0,12 0,14 0,16
Note:
*) The values indicated are standard values. For drill dephts over 2.5 x d,
they should not be exceeded.
Order example
10 pieces DFR020204LD KC7225
®
Indexable inserts DFR
ø
range CODE Carbide grade R s b d2 l
12,6 - 16,0 DFR020204LD KC7225 0,4 2,8 4,9 2,3 7,1
16,5 - 20,0 DFR030204LD KC7225 2,9 6,0 2,5 8,7
20,5 - 24,0 DFR040304LD KC7225 3,8 7,4 2,9 10,8
Indexable inserts DFT
ø
range CODE Carbide grade a R s d1 d2 l1
25,0 - 32,0 DFT05T308HP KC7215 8° 0,8 3,8 8,0 3,5 5,3
33,0 - 40,0 DFT06T308HP KC7215 7° 3,8 10,0 4,4 6,6
41,0 - 48,0 DFT070408HP KC7215 7° 4,8 12,0 4,4 7,9
Recommended Cutting Data for the Drill-Fix DFR
Recommended Cutting Data for the Drill-Fix DFT
d
d
l s
1
1
2
R
A17
2) E = Emulsion
Note:
necessary.

Boring and Countersinking Tools
The Suitable System for Every Application
®
S2S countersinks
are particularly robust tools for roughing and
medium finishing. They combine the high flexi-bility,
favourably priced design and simple
handling of ISO tools with a cutting geometry
especially developed for boring and counter-sinking.
Rake angles of 20° to 25° and smooth sur-faces
provide for low cutting forces and avoid
the formation of built-up edges. The secon-dary
cutting edge, which is specifically adap-ted
to face countersinking operations, dam-pens
any arising vibrations or prevents them
completely.
Kendex Precision Lock
is the name of boring and countersinking tools
whose indexable inserts can be adjusted with
high precision to the required diameter tole-rance.
The special BPGX indexable inserts
are accurately guided in their V-shaped seats
during the adjustment operation. The adjust-ment
of the diameter influences neither the
approach angle nor the edge-height diffe-rence.
The inserts are ground on all surfaces and
have particularly sharp edges and a positive
geometry. This guarantees good chip forma-tion
and drill-hole surfaces, in particular when
machining aluminium alloys.
Internal cooling
is a matter of course for both S2S counter-sinks
and Kendex Precision Lock.
Both systems are self-centring and do not
need additional guide strips. Therefore, their
handling is simple and they can also easily be
used with minimum-quantity lubrication.
A18

® Face Countersink S2S
Basic Body with Coolant Supply Insert SPHX
ds
H13
Basic body with straight shank DIN 1835 form E
No. of
with 2 cutting edges for machining aluminium
l=d R s
ø Inserts Clamping TORX-d1
CODE d2 min d5 I1 I2 I3 max z Insert screw Screw driver
18 3·51180 R 120 8,4 20 86 35 25 3 SPHX 060204 R22 192·432 (M 2,5) 170·028 (Tx 8)
20 3·51200 R 120 8,5
22 3·51220 R 120 10,4
24 3·51240 R 120 10,5 91 40 30 2 SPHX 090304 R22 191·924 (M 3) 170·024 (Tx 9)
26 3·51260 R 120 13 96 45 35 2
28 3·51280 R 120 15 101 50 40 3
30 3·51300 R 120 15
32 3·51320 R 120 17
33 3·51330 R 120 17
36 3·51360 R 132 19 32 116 55
40 3·51400 R 132 21 121 60 50 SPHX 120404 R22 191·916 (M 3,5) 170·025 (Tx 15)
42 3·51420 R 132 22 126 65 55
46 3·51460 R 132 25 126 65 55
Inserts
ø d1- 2-edged Carbide
range CODE new CODE old grade I = d1 s d2 r γ° α1° α2°
18 – 22 SPHX060204R22 3·61122R001 KM1 6,35 2,38 2,6 0,4 25 – 11
24 – 36 SPHX090304R22 3·61222R001 KM1 9,52 3,18 3,5 –
40 – 46 SPHX120404R22 3·61322R001 KM1 12,70 4,76 4,5 –
d
α
α
γ
1
1
2
2
l
l
d
d
1
1
2
2
l3
Order example
1 piece 3·51180 R120
10 pieces SPHX060204R22 KM1
A19

b
11°
s
s
γ l R
Kendex Precision Lock Boring Tools
Basic Body Insert
d d
Basic body
l
ø ø Clamping Adjusment TORX
d1 CODE dS l1 l2 l3 max Insert element screw screw driver
1-edged type
5,8 - 6,2 KPL060R2SS12N1M 12 70 25 15 BPGX0301.. 551.052 570.052 170.099 (TX 5)
6,8 - 7,2 KPL070R2SS12N1M 70 25 15 BPGX0301..
7,8 - 8,2 KPL080R2SS12N1M 75 30 20 BPGX0301..
8,8 - 9,2 KPL090R2SS12N1M 75 30 20 BPGX0301..
9,7 - 10,3 KPL100R2SS16N1M 16 83 35 25 BPGX0502.. 551.053 570.053 170.027 (TX 6)
10,7 - 11,3 KPL110R2SS16N1M 83 35 25 BPGX0502..
11,7 - 12,3 KPL120R2SS16N1M 88 40 30 BPGX0502..
12,7 - 13,3 KPL130R2SS16N1M 88 40 30 BPGX0502..
2-edged type
9,8 - 10,2 KPL100R2SS16N2M 83 35 25 BPGX0301.. 551.052 570.052 170.099 (TX 5)
10,8 - 11,2 KPL110R2SS16N2M 83 35 25 BPGX0301..
11,8 - 12,2 KPL120R2SS16N2M 88 40 30 BPGX0301..
12,8 - 13,2 KPL130R2SS16N2M 88 40 30 BPGX0301..
13,8 - 14,2 KPL140R2SS16N2M 93 45 35 BPGX0301..
14,7 - 15,3 KPL150R2SS20N2M 20 95 45 35 BPGX0502.. 551.053 570.053 170.027 (TX 6)
15,7 - 16,3 KPL160R2SS20N2M 100 50 40 BPGX0502..
16,7 - 17,3 KPL170R2SS20N2M 100 50 40 BPGX0502..
17,7 - 18,3 KPL180R2SS20N2M 105 55 45 BPGX0502..
18,7 - 19,3 KPL190R2SS20N2M 105 55 45 BPGX0502..
3-edged type
14,8 - 15,2 KPL150R2SS20N3M 95 45 35 BPGX0301.. 551.052 570.052 170.099 (TX 5)
15,8 - 16,2 KPL160R2SS20N3M 100 50 40 BPGX0301..
16,8 - 17,2 KPL170R2SS20N3M 100 50 40 BPGX0301..
17,7 - 18,3 KPL180R2SS20N3M 110 60 45 BPGX0502.. 551.053 570.053 170.027 (TX 6)
18,7 - 19,3 KPL190R2SS20N3M 110 60 45 BPGX0502..
19,7 - 20,3 KPL200R2SS20N3M 115 65 50 BPGX0502..
20,7 - 21,3 KPL210R2SS20N3M 115 65 50 BPGX0502..
21,7 - 22,3 KPL220R2SS20N3M 120 70 55 BPGX0502..
22,7 - 23,3 KPL230R2SS20N3M 120 70 55 BPGX0502..
23,7 - 24,3 KPL240R2SS20N3M 125 75 60 BPGX0502..
24,7 - 25,3 KPL250R2SS20N3M 125 75 60 BPGX0502..
Order example
1 piece KPL060R2SS12N1M
10 pieces BPGX030101LHP K313
®
A20
Insert Carbide
CODE grade l r s b x γ°
BPGX030101LHP K313 3 0,05 1,7 0,8 x 16°
BPGX030102LHP K313 3 0,2 1,7 0,8 x 16°
BPGX050202LHP K313 5 0,2 2,7 1,4 x 16°
BPGX050204LHP K313 5 0,4 2,7 1,4 x 16°
s
1
1
l
l
2
3 max.

A
Application Instructions ®
21
Recomm.
edge inset / Cutting Countersink diameter [mm]
Application Instructions for S2S
Material Structure Brinell- carbide speed Feed f per revolution [mm]
C.Gr.1 sub-group heattreatment hardn. HB grade Vc in [m/min] 18 - 22 24 - 36 40 - 46
21 Aluminium not ageable 60 KM1/22 150 - 200 0,10 - 0,12 0,20 - 0,30 0,30 - 0,40
22 wrought alloys ageable, aged 100 KM1/22 150 - 200 0,10 - 0,12 0,20 - 0,30 0,30 - 0,40
23 Aluminium 12%Si,
cast alloys not ageable 75 KM1/22 150 - 200 0,10 - 0,12 0,20 - 0,30 0,30 - 0,40
Application Instructions for Kendex Precision Lock
*) The feed in mm/rev and per cutting edge depends on the required surface quality. In general, however, the maximum feed per edge should not exceed 1/3 of
the insert corner radius.
For high surface qualities (less than Rz = 10), inserts with bevel grinding may be an advantage. They allow higher feed rates than indexable inserts with corner
radius.
In principle, it is recommended to chose a cutting depth not less than 1.5 x corner radius. For multi-edged tools, the maximum cutting depth must not exceed
3/4 of the cutting-edge length of the insert, and for single-edged tools, 1/3.
Selection of indexable inserts:
In addition to standard inserts with corner
radius, inserts with special bevel grindings are
available for Kendex Precision Lock.
To achieve optimum surface qualities, these
inserts are adapted to the application in que-stion.
For finishing operations, inserts in PCD,
fullface version, are also available.
Adjustment of Kendex precision boring
tools:
The cutting-circle diameter should in general
only be measured optically to avoid damage to
the cutting edges. The insert will be clamped
and then the diameter can be enlarged to the
desired dimension.
Corrections are effected by turning the adjust-ment
screw clockwise. An additional locking of
adjustment screw and clamping element is not
necessary. For resetting, the clamping element
must first be released.
24 12%Si,
ageable, aged 90 KM1/22 150 - 200 0,10 - 0,12 0,20 - 0,30 0,30 - 0,40
25 12%Si,
not ageable 130 KM1/22 70 - 100 0,10 - 0,12 0,20 - 0,30 0,30 - 0,40
Recomm.
edge inset / Cutting Countersink diameter [mm]
Material Structure Brinell- carbide speed Feed f per revolution [mm]
C.Gr.1 sub-group heattreatment hardn. HB grade Vc in [m/min] 5,8 - 13,3 13,4 - 19,3 19,4 - 25,3
21 Aluminium not ageable 60 K313 150 - 200 0,02 - 0,07 0,05 - 0,10 0,07 - 0,12
22 wrought alloys ageable, aged 100 K313 150 - 200 0,02 - 0,07 0,05 - 0,10 0,07 - 0,12
23 Aluminium 12%Si,
cast alloys not ageable 75 K313 150 - 200 0,02 - 0,07 0,05 - 0,10 0,07 - 0,12
24 12%Si,
ageable, aged 90 K313 150 - 200 0,02 - 0,07 0,05 - 0,10 0,07 - 0,12
25 12%Si,
not ageable 130 K313 70 - 100 0,02 - 0,07 0,05 - 0,10 0,07 - 0,12

Machining of a caliper of Aluminium:
Machine: machining centre
Specifications: Short machining time,
few tool changes,
sealing faces with
Ra 1,6 μm,
drill-hole tolerance +/- 0,03,
high process security,
CPK = 2,0
Workpiece
material: AlSi8
1st operation:
Pilot-drilling and boring and chamfering
of the piston hole with S2S countersink
Cutting depths: up to 10 mm
Cutting data: n = 6500 min-1
vc = 900 m/min
f = 0,33 mm
vf = 2145 mm/min
Cutting material: KM1
Result: Quiet running,
secure chip evacuation
tc = 1,5 sec.
Output: 3.000 holes
2nd Operation:
Fine-drilling of the piston hole with
Kendex Precision Lock
Cutting depths: ~ 0,3 mm
Cutting data: n = 8000 min-1
vc = 1130 m/min
f = 0,3 mm
vf = 2400 mm/min
Cutting material: KD100
Result: Quiet running, no built-up
edges, very good surfaces,
all dimensions in accor-dance
with specifications
tc = 1,3 sec.
Output: 45.000 holes
Application Example
for S2S / Kendex Boring and Countersinking Tools
45 44,3
52
150
®
A22

Special Drilling and Countersinking Tools ø 16 – 85 ®
Enquiry Order Note: Please photocopy, complete and return this form to our address.
Please use only one photocopy of this order form for each type of tool.
Company
Customer order No. Date of order
Authorised signature
Internal
Order No. Customer No.
Workpiece material:
Tool: Right-hand cutting
Left-hand cutting
Sketch of the workpiece:
Note: Please indicate all relevant dimensions and tolerances!
A24

® Special Drilling and Countersinking Tools ø 16 – 85
Tool Shank Type
Straight Shank DIN 6535 HE
(WHISTLE FLAT)
ds = 20 25 32 40 50 60
Straight Shank VDI 3425/DIN 69880
(Direct clamping in turning machine turret)
Toothing Yes No
ds =
Straight Shank DIN 6535 HB
(WELDON)
ds = 20 25 32 40 50 60
FCM
Size 25 32 40 63 80 100
KM
Size 32 40 50 63 80 100
HSK DIN 69893 Part 1 and 2
Form AD B
ds = 32 40 50 63 80 100
Steep Taper (SK)
16 20 30 40 50 60
DIN 69871 DIN 2080 MAS 403 BT
Form:A B C D
SK = 40 45 50 40 50 30 40 50
Other Shank Types
Please enclose drawing or complete
designation
Function
Drilling into Solid
Drilling into Solid with
Narrow Tolerances
Drilling of Stacked Plates
Multistage Drilling
Countersinking
Multistage Countersinking
Ø ds
Ø ds
Ø ds
Ø ds
Ø ds
Ø ds
Ø ds
Adjustable Countersinking
Adjustable Stage-Countersinking
Stage-Countersink with PCD monobloc
A25

How to Select Drilling and Chamfering Tools ®
K E N N A M E T A L H E R T E L
Below are the types of tools, components and adaptors for KENNAMETAL HERTEL
multistage drilling and countersinking tools:
SPHX.. CPEX.. WC../WO.. DFR.. SIS BP....
30
15
2
40
30
Tool Expert Software System
T E S S
with indexable inserts ISO with cassettes
30°
30°
60°
R3,5
0,2
0,2
0,2
0,2
0,2
x 45°
30
13
2
33,4
42,5
0,2
0,2
0,2
0,2
0,2
30
12
0,2
5 0,2
0,2
34
50
30
0,2
0,2
0,2
40
0,1
30°
30°
30
5
0,5 x 45°
0,005
0,2
40
30
0,1
0,15
60° 30°
5 0,2
20 0,15 1,5 0,15
17,5 0,1 3
30
0,2
25 0,15
25 0,1
30°
0,5 x 45°
Available Shank Types
Straight shank FCM KM Steep taper MORSE taper Stub taper HSK GRANLUND WOHLHAUPTER
Drilling
ø 12,5 – 82 mm
Countersinking
ø 6 – 85 mm
Countersinking
ø 35 – 160 mm
Insert Geometries
KENNAMETAL HERTEL
Standard Inserts
KENNAMETAL HERTEL
Special Inserts
KENNAMETAL HERTEL
ISO Special Inserts
ø adjustable
Cutting of variable Workpiece Geometries
SC.. CC.. TC..
A26

® How to Select Drilling and Chamfering Tools
K E N N A M E T A L H E R T E L
Tool Expert Software System
T E S S
This illustration shows some application examples for the
multistage drilling and countersinking tool:
A B C
D
E
G
H
A27
F

Turning
Table of Contents
• Cutting Materials and Chip Breaker Geometries B2
for Machining Non-ferrous Metals
• KENNA PERFECT Negative ISO Indexable Inserts B4
• KENNA PERFECT Positive ISO Indexable Inserts B6
• Top-Notch Indexable Inserts B7
®

B
Cutting Materials and Chip Breaker Geometries
2
for Machining Non-Ferrous Metals
®
KD100
Polycrystalline diamond. Extremely wear-resistant
diamond cutting material with a grain size of 25 μm for
high-speed machining of nonferrous metals.
KC5410
PVD-TiB2-coated carbide with high wear-resistance for
machining in the upper cutting-speed range. A cutting
material for medium machining to roughing operations.
The extremely hard TiB2-coating possesses a very low
affinity to aluminium materials. In connection with a
polished cutting face, this cutting material combines the
excellent properties of resistance against formation of
built-up edges and wear resistance.
Negative ISO Indexable Inserts
The KENNA PERFECT selection system for nonferrous
metals offers three main chip-breaker geometries for the
clamping systems P and M. For finishing operations and
for machining aluminium with a high silicon content,
peripherally ground PCD edges are the first choice.
For aluminium alloys with a low silicon content, the chip
breaker GP with 10° rake angle and the chip breaker
MS with 20° rake angle are suggested.
Negative ISO Indexable Inserts
For machining operations with positive, screw-clamped
inserts, the chip breaker -HP with its polished, highly
positive geometry covers the main field of application
for the machining of non-ferrous materials.
The geometries offered are supplemented by the chip
breaker -LF and the high-performance PCD inserts.
The KENNAMETAL Top Notch programme is a
clamping system for profiling operations of maximum
requirements, with convincing system solutions.
Wear resistance
Toughness
KD100
KC5410

B
Application Examples
3
®
Roughing a Cylinder Piece
Workpiece: Cylinder piece
Workpiece material: 7075 T6 Aluminium
(0,5% Si)
Machine: CNC lathe
Insert: CNMS 120408
Cutting material: KC5410
Cutting data:
Cutting speed: vc = 950 m/min
Feed: f = 0,28 mm
Depth of cut: ap = 1,5 mm
Tool life:
KC5410 T = 545 min
Carbide, PVD-coated: T = 55 min
Carbide, uncoated: T = 27 min
Profiling a Tire Rim
Workpiece: Tire rim
Workpiece material: AlSi12
Machine: CNC lathe
Insert: RCGT 1204M0-HP
Cutting material: KC5410
Cutting data:
Feed: f = 0,28 mm
Depth of cut: ap = 1,0 - 2,5 mm
Tool life:
KC5410 T = 60 pcs.
Carbide, uncoated: T = 40 pcs.
Finishing a Torque Converter
Workpiece: Torque converter
Workpiece material: G-AlSi11Mg (11% Si)
Machine: CNC lathe
Insert: TPGW 110208 F
Cutting data:
Cutting speed: vc =1200 m/min
Feed: f = 0,08 - 0,2 mm
Depth of cut: ap = 0,5 mm
Tool life: T = approx. 60 min

B
KENNA PERFECT - Non-Ferrous Metals
Negative Inserts
Non-
Ferrous
Metals
4
Insert Geometries for Non-Ferrous Metals
®
..MS
Roughing
..GP
Medium machining
..MS-F
Finishing
Recommended Cutting Materials (Grade)
Cutting condition
Cipbreaker
Heavily
interrupted cut
Slightly
interrupted cut
Varying Depth of Cut
Casting or Forging skin
Smooth cut,
Pre-turned Surface
(PCD)
KD100
KD100
KD100
KC5410
KC5410
KC5410
KC5410
Feed f (mm)
KC5410
KC5410
KC5410
KC5410
KD100
KC5410
250 500 750 1000 1250 1500 1750 2000 2250
Cutting Speed vc (m/min)
Recommended Cutting Speed
..MS-F (PCD) ..GP ..MS
Depth of cut
ap (mm)

B
ISO Indexable Inserts for Clamping Systems P and M
Medium
machining KC
CODE ..GP / ..MP 5410
CNGP 120401* • CNGP 120402* • CNGP 120404* • CNGP 120408* • CNGP 120412* • CNGP 120416* • CNMP 160612 • CNMP 190612 •
DNGP 150401* • DNGP 150402* • DNGP 150404* • DNGP 150408* • DNGP 150604* • DNGP 150608* •
SNGP 120404* • SNGP 120408* •
TNGP 160402* • TNGP 160404* • TNGP 160408* • TNMP 220408 • TNMP 220412 •
VNGP 160401* • VNGP 160402* •
Finishing
KD
CODE ..MS-F 100
CNMS 120408F •
DNMS 150408F •
SNMS 120408F • SNMS 120412F •
TNMS 160404F • TNMS 160408F • TNMS 220404F • TNMS 220408F • TNMS 220412F •
VNMS 160404F • VNMS 160408F •
Roughing
KC
CODE ..MS 5410
CNMS 120408 • CNMS 160608 • CNMS 190608 •
DNMS 150408 • DNMS 190608 •
SNMS 120408 • SNMS 120412 • SNMS 190612 •
TNMS 160404 • TNMS 160408 • TNMS 220404 • TNMS 220408 • TNMS 220412 • TNMS 270608 • TNMS 270612 • TNMS 270616 •
VNMS 160404 • VNMS 160408 •
5
®
Order example:
10 pieces CNMS120408 KC5410
We reserve the right of technical modifications of our products and delivery
programme.

B
KENNA PERFECT - Non-Ferrous Metals
6
Insert Geometries for Non-Ferrous Metals
®
Positive Inserts
Non-
Ferrous
Metals
-HP
Medium
machining
..GW-F
Fine-finishing
-LF
Finishing
Recommended Cutting Materials (Grade)
Cutting condition
Chipbreaker
Heavily
interrupted cut
Slightly
interrupted cut
Varying Depth of Cut
Casting or Forging skin
Smooth cut,
Pre-turned Surface
KD100
KD100
KD100
KC5410
KC5410
KC5410
Feed f (mm)
KC5410
KC5410
KC5410
KC5410
KD100
KC5410
250 500 750 1000 1250 1500 1750 2000 2250
Cutting Speed vc (m/min)
Recommended Cutting Speed
..GW-F (PCD) -LF -HP
Depth of cut
ap (mm)
(PCD)

B
ISO Indexable Inserts for Clamping System S, Top Notch Indexable Inserts
7
®
Medium
machining KC
CODE ..GT-HP 5410
CCGT 060202 HP • CCGT 060204 HP • CCGT 060208 HP • CCGT 09T302 HP • CCGT 09T304 HP • CCGT 09T308 HP • CCGT 120401 HP • CCGT 120402 HP • CCGT 120404 HP • CCGT 120408 HP •
CPGT 060202 HP* • CPGT 060204 HP* • CPGT 060208 HP* • CPGT 09T302 HP • CPGT 09T304 HP • CPGT 09T308 HP* •
DCGT 070202 HP • DCGT 070204 HP • DCGT 070208 HP* • DCGT 11T302 HP • DCGT 11T304 HP • DCGT 11T308 HP •
DPGT 070202 HP • DPGT 070204 HP • DPGT 070208 HP* • DPGT 11T304 HP • DPGT 11T308 HP •
RCGT 0803M0 HP • RCGT 10T3M0 HP • RCGT 1204M0 HP •
TCGT 110202 HP • TCGT 110204 HP • TCGT 110208 HP • TCGT 16T304 HP • TCGT 16T308 HP •
TPGT 110202 HP • TPGT 110204 HP • TPGT 110208 HP • TPGT 16T304 HP • TPGT 16T308 HP •
VBGT 160404 HP • VBGT 160408 HP •
Fine-finishing KC KD
CODE ..GW-F 5410 100
CPGW 060202 F • CPGW 060204 F • CPGW 060208 F • CPGW 09T304 F • CPGW 09T308 F •
DPGW 11T304 F • DPGW 11T308 F •
TPGW 110202 F • TPGW 110204 F • TPGW 110208 F •
VBGW 160404 F •
Top Notch
Profiling KC KD
CODE 5410 100
KCGR 110304 R08 • KCGR 110304 L08 • KCGR 110308 R08 • KCGR 110308 L08 •
KCGX 110301 R15 • KCGX 110301 L15 • KCGX 110304 R15 • KCGX 110304 L15 •
VCGR 160402 • VCGR 160404 • VCGR 160408 • VCGR 160412 • VCGR 160416 •
VCGN 160404 • VCGN 160408 • VCGN 160412 •
Finishing KC
CODE ..GT-LF 5410
CPGT 060204 LF • CPGT 09T304 LF •
DPGT 070202 LF •
Order example:
10 pieces CCGT060202HP KC5410
We reserve the right of technical modifications of our products and delivery
programme.

Milling
Table of Contents
• Milling Programme FIX-PERFECT C2
• Milling Programme KendexMiniMill C16
• Milling Programme RPF C18
• Milling Programme Solid-carbide C22
®

FIX-PERFECT Programme
PM
HSM
HPM
®

C
3
No. of teeth
Achievable Available and adjustable Carbide Carbide PCD-surface
diameters insert seats Balance quality uncoated coated tipped
Ø of which
(mm) Ztotal Zadjustable
50 3 3 G6,3 at KC510M KD1410
Rz = 2 μm 63 4 4 10.000 rpm KD1415
Ra = 0,2 μm 80 5 5 high-precision
100 6 6 balancing
Ø of which
(mm) Ztotal Zadjustable
Rz = 3 μm 50 3 3 G6,3 at K110M KC510M KD1410
Ra = 0,3 μm 63 4 4 10.000 rpm KD1415
80 5 5
100 6 6
125 8 8
160 10 10
Ø (mm)
coarse of which
pitch Ztotal Zadjustable
40 2 – G6,3 at K110M KC510M
50 3 – 10.000 rpm
63 4 1
80 5 1
100 6 2
125 8 2
Rz = 5 μm 160 10 2
Ra = 0,55 μm 200 12 3
250 16 4
Ø (mm)
fine of which
pitch Ztotal Zadjustable
80 6 2 G6,3 at K110M KC510M
100 8 2 10.000 rpm
125 10 2
160 12 3
200 16 4
250 10 4
High
Speed
Milling
HSM
High
Performance
Milling
HPM
Performance
Milling
PM
®

C
FIX-PERFECT Programme - The Insert
4
Our Solution
• one insert for shoulder and face milling
• reduced stock inventories
• simple handling
• suitable for different technologies
• optimum cutting material for all to all kinds of workpiece
materials
• fitting into all basic bodies
• optimum adaptation of technological parameters
• combined cutting materials possible
• ideal cutting geometry for Aluminium
• smooth cut
• low cutting forces
• high feed rates possible
• reduced edge built-up
• ideal for thin-walled component parts
• increased tool life due to polished cutting face
• short and quick-crumbling chips
• improved surface quality
• cost reduction
• long tool lives
• reduced number of production steps
• reduced stock inventories
• high availability
• top supply service
One size
for all basic bodies
Carbide, uncoated
Carbide, coated
PCD-tipped
34° positive rake angle
on the indexable insert
Roughing and finishing
at one operation
Competent
recycling service
Your Benefit
®
+ 34°
t
t

C
FIX-PERFECT Programme - The Basic Body
5
Our Solution Your Benefit
• exact milling angle of 90°
• high edge stability
• for every application the proper selection provided
• optimum utilization of the machine tool´s output
• high-resistant, surface-hardened Aluminium basic body
(HPM series)
• useful weight reduction
• rigid steel type with HSM (High-Speed Milling)
• high adjustment accuracy (0.002 mm)
• high running accuracy
• high functional security at high-speed level
(up to vc 4000m/min)
• central coolant supply
• optimum chip evacuation from the cutting-edge zone
• improved surface quality
• optimum tool balancing
• longer tool lives
• reduced load on the machine spindle
Cutting edge position
at periphery
Medium and fine pitch
Steel / Aluminium basic body
Adjustment of
PCD-tipped finisher
Coolant supply lock screw
(option)
Balancing
®
Steel Aluminium

C
6
Roughing - Finishing

Uncoated
carbide
K110M
Coated
carbide
KC510M
PCD-tipped
KD1410/KD1415
Roughing:
Carbide:
apmax = 10 mm
PCD:
apmax = 4 mm
Finishing:
apmax = 0,5 mm

Off-set:
0,04
®

C
7
What surface Qualities Can Be Achieved
Combined inserts Adjustable
insert seat
yes,
but only Wiper
insert
Maximum adjustment
path: 0,10 mm

Achievable surface quality
HSM HPM PM
Rz = 2 μm Rz = 3 μm Rz = 5 μm
yes, for all Rz = 3 μm Rz = 5 μm not
possible
no not
recommended
not
recommended
Rz = 10 μm

®

0,04

±0,002

C
8
Speed and Balancing Qualities
HSM
HPM
PM
Material
basic body Speed limit, Balancing quality
Cutting speed range
ex factory:
G6,3
at 10.000 rpm
On site:
balancable to the
finest degree by
balancing screws /
rings
ex factory:
G6,3
at 10.000 rpm
Solid steel
monoblock
vcmax = 4000 m/min
vcmax = 4000 m/min
vcmax = 4000 m/min
Diameter
from 50 up to
80 mm: Steel
Diameter
from 100 up to
160 mm:
Aluminium
Steel
ex factory:
G6,3
at 10.000 rpm
Ø (mm)
100
80
63
50
Ø (mm)
160
125
100
80
63
50
nmax ( rpm)
12.732
15.915
20.210
25.464
nmax ( rpm)
7.957
10.185
12.732
15.915
20.210
25.464
Ø (mm)
250
200
160
125
100
80
63
50
40
nmax ( rpm)
5.092
6.366
7.957
10.185
12.732
15.915
20.210
25.464
31.830
®

® FIX-PERFECT Programme - BlueBox Recycling Service
Box Blue Our intelligent customer service for your valuable
Der intelligente Kundenservice
tools.
With the new PCD indexable inserts, you receive
high-quality KENNAMETAL HERTEL milling tools:
The scope of delivery includes a corresponding BlueBox;
we offer you to profit from our recycling service: Once
your PCD inserts are worn out, return them in the
BlueBox to your subsidiary.
This return is a comfortable way to order new PCD
inserts. You will receive the replacement inserts at a lower
price. Simply complete the form enclosed in the BlueBox
and return it together with your worn indexable inserts.
The new inserts at a more favourable price will arrive
within few days.
If you do not want to make use of our recycling service,
you will get a credit note for the inserts returned in the
BlueBox. You save money and valuable resources can
flow back into the material circulation of KENNAMETAL
HERTEL.

apmax
cutting edges z z weight
L2
d2
d1 CODE d2h6 l1 l3 d3H7 d4 d6 h 2 1 total adjust. kg nmax (min-1)
50 50A03R049A32PBG15S3WHPM 32 110 49 - - - - 10 4 3 3 0,83 25.464
63 63A04R049A32PBG15S4WHPM 32 110 49 - - - - 4 4 0,97 20.210
63 63A04RP90BG15C4WHPM - - - 22 - 50 40 4 4 0,51 20.210
80 80A05RP90BG15C5WHPM - - 27 - 60 50 5 5 1,08 15.915
100 100B06RP90BG15C6WHPM - - 32 - 80 50 6 6 0,65 12.732
125 125B08RP90BG15C8WHPM - - 40 - 90 63 8 8 1,20 10.185
160 160C10RP90BG15C10WHPM - - 40 66,7 110 63 10 10 1,75 7.957
C
L1
ap
d1
90°
h
ap
d1
90°
d6
d3
FIX-PERFECT Programme - HSM Mills
FIX-PERFECT Programme - HPM Mills
10
apmax
Cutting
edges z z weight
d1 CODE HSK l1 l2 2 1 total adjust. kg nmax (min-1)
50 50A03R060S63PBG15S3WHSM 63 60 34 10 4 3 3 1,00 25.464
63 63A04R070S63PBG15S4WHSM 70 44 4 4 1,30 20.210
80 80A05R090S63PBG15S5WHSM 90 64 5 5 2,12 15.915
100 100A06R090S63PBG15S6WHSM 90 64 6 6 2,97 12.732
®
ap
d1
90°
d2
L1
L3
Ordering example:
1 piece 50A03R060S63PBG15S3WHSM

bf
Inserts for roughing
34°
34°
90° l
bγ
bf
s e
34°
90° l
s e
34°
bγ
CODE l s edges bf e bγ 110M 510M 1410 1415
BGHX15L5PCERGGT 10,5 5 1 0,9 0,6 -
BGHX15L5PCFRGG 2 1,2 0,2 -
BGHX15L5PCTRGG 2 1,2 0,2 0,1
Inserts for finishing / Wiper inserts
CODE l s edges bf e bγ 110M 510M 1415
BGHX15L5PCERGGT1W 10,5 5 1 - 0,8 -
BGHX15L5PCFRGG1W - 0,5 -
BGHX15L5PCTRGG1W - 0,5 0,1
Component parts HPM
Cutting K KC KD KD
Cutting K KC KD
Clamping- Clamping- Screwdriver for Adjustment Screwdriver for SW Lock- Shower
d1 stud screw clamping screw SW MAn* screw adjustment screw TX screw cover
50 410.083 420.060 170.003 3 5 193.326 DT15 15 - -
63 420.100 -
63 420.100 -
80 420.120 -
100 420.160 -
125 420.200** 470.232
160 420.200** 470.233
C
FIX-PERFECT Programme - Inserts for HSM and HPM
11
®
34°
90° l
s e
Component parts HSM
Clamping- Clamping- Screwdriver for Adjustment Screwdriver for SW Lock- Balancing
d1 stud screw clamping screw SW MAn* screw adjustment screw TX screw rings
50 410.083 420.060 170.003 3 5 193.326 DT15 15 - -
63 420.100 -
80 420.120 SHVBR0635M
100 420.160 SHVBR0635M
90° l
s e
*) MAn = Tightening torque of clamping screw Nm
**) only necessary when clamping with shell mill arbour
Ordering example:
10 pieces BGHX15L5PCERGGT K110M

h
ap
d2
d1
90°
d6
d3
C12
FIX-PERFECT Programme - PM Mills
PM Mills, coarse pitch
apmax
cutting edges z z
d1 CODE d3h7 d4 d6 h 2 1 total adjust. kg nmax (min-1)
40 40A02RP90BG15CPM 16 - 35 40 10 4 2 - 0,21 31.830
50 50A03RP90BG15CPM 22 - 41 40 3 - 0,35 25.464
63 63A04RP90BG15C1WPM 22 - 50 40 4 1 0,52 20.210
80 80A05RP90BG15C1WPM 27 - 60 50 5 1 1,12 15.915
100 100B06RP90BG15C2WPM 32 - 80 50 6 2 1,68 12.732
125 125B08RP90BG15C2WPM 40 - 90 63 8 2 2,80 10.185
160 160C10RP90BG15C2WPM 40 66,7 110 10 2 4,64 7.957
200 200C12RP90BG15C3WPM 60 101,6 130 12 3 6,00 6.366
250 250C16RP90BG15C4WPM 60 101,6 130 16 4 9,40 5.092
PM Mills, fine pitch
apmax
cutting edges z z
d1 CODE d3h7 d4 d6 h 2 1 total adjust. kg nmax (min-1)
80 80A06RP90BG15C2WPM 27 - 60 50 10 4 6 2 1,12 15.915
100 100B08RP90BG15C2WPM 32 - 80 50 8 2 1,75 12.732
125 125B10RP90BG15C2WPM 40 - 90 63 10 2 3,00 10.185
160 160C12RP90BG15C3WPM 40 66,7 110 12 3 4,80 7.957
200 200C16RP90BG15C4WPM 60 101,6 130 16 4 6,50 6.366
250 250C20RP90BG15C4WPM 60 101,6 130 20 4 9,80 5.092
®

bf
Inserts for roughing
bγ
bγ
Cutting K KC
CODE l s edges bf e bγ 110M 510M
BGHX15L5PCFRGG 10,5 5 2 1,2 0,2 -
BGHX15L5PCTRGG 10,5 5 2 1,2 0,2 0,1
Inserts for finishing / Wiper inserts
Cutting K KC KD
CODE l s edges bf e bγ 110M 510M 1415
BGHX15L5PCERGGT1W 10,5 5 1 - 0,8 -
BGHX15L5PCFRGG1W - 0,5 -
BGHX15L5PCTRGG1W - 0,5 0,1
C13
FIX-PERFECT Programme - Inserts for PM ®
34°
90° l
s e
34°
bγ
34°
90° l
s e
34°
90° l
s e
Component parts PM
Clamping- Clamping- Screwdriver for Adjustment Screwdriver for Lock Shower
d1 stud screw clamping screw SW MAn* screw adjustment screw TX screw cover
40 410.083 420.060 170.003 - - - - - - -
50 3 5 193.326 DT15 15 - -
63 420.100 -
80 420.120 -
100 420.160 -
125 420.200** 470.232
160 420.200** 470.233
200 - 470.234
250 - 470.235
*) MAn = Tightening torque of clamping screw Nm
**) only necessary when clamping with shell mill arbour
Ordering example:
10 pieces BGHX15L5PCFRGG K110M

C14
FIX-PERFECT Programme - KENNA PERFECT Identification Code Key
Inserts
B G H X 15 L5 PC F R GG KC510M
4·2 15
01 R 667
Basic body
®
80 A 05 R P 90 B G 15 C 1W PM
Cutting materials
Adjustment angle
Clamping type
Cutting grade Coating Composition and recommended application
KD1415
(KD108)
Diamond cutting grade with 10μm grain size
for general machining conditions with Aluminium at low Si-content, non-ferrous metals and
plastics at high cutting speeds, also with interrupted cut and high demands at the surface
quality.
KD1410
(KD100)
Diamond cutting grade with 25μm grain size
for machining Aluminium with high Si-content, abrasive non-ferrous metals and fibre-reinforced
plastics at very high cutting speeds and high demands at the surface quality.
KC510M
(KC705M)
Coated carbide grade with TiAIN coating (PVD)
KC510 is a tough carbide grade. Due to TiAIN coating a very good wear resistance at high
cutting edge stability is achieved. Main application range is milling Aluminium and high-temperature
alloys.
K110M
(KM1)
Uncoated carbide grade
Universal grade for machining non-ferrous metals. Application range is the light and general
machining range with coolant or dry machining.
Cutting direction
No of teeth
Type and/or size of the adaptor
Cutter diameter
Insert thickness
Size of indexable inserts
Insert features
Tolerance class
Clearance angle related to rake or point angle
Inserts shape: 2 cutting edges
Carbide grade
Type of cutting edge
Cutting direction
Cutting edge
Cutting corner
Cutter series
No of adjustable insert seats
Normal clearance of the wiper edge
Insert cutting edge length
Normal clearance angle of the insert
Insert shape (e.g. rhomboid and 2 cutting edges)

Mounting the Inserts and/or Wipers
C15
FIX-PERFECT Programme - Instruction of Adjustment ®
Standard inserts Finishing inserts/ Wipers

PM HPM / HSM PM / HPM / HSM
➀ ➀ ➀
min. 0,01 mm
min. 0,01 mm min. 0,01 mm
Move the adjustment element backward Move the adjustment element backward Move the adjustment element backward
➁ ➁ ➁
5 Nm 1,5 Nm 1,5 Nm
Mount the insert and pre-clamp the insert seat
Adjust all inserts at the face milling
position of 0 μm.
Caution: Backlash of every insert must be 20 μm! Adjust the wiper(s) above the other inserts.
➂ ➂ ➂
0
0
Tighten the adjustment element slightly
Adjust all inserts at the face milling
position of 0 μm.
Caution: Backlash of every insert must be 20 μm! Adjust the wiper(s) above the other inserts.
➃ ➃ ➃
Tighten the mounted inserts seats Tighten the adjustable insert seat Tighten the adjustable insert seat(s)
Check for even face milling results!
Caution:
When mounting a new insert this operation must be repeated
For clamping the inserts only the intended original components must be used
40 μm
5 Nm 5 Nm 5 Nm

C
® FIX-PERFECT Programme - KENNA PERFECT Selection System
15a
for Insert and Cutting Grade
What if...
ight eneral eavy
K110M
Correction factor Fvc for vc
BGHX15L5PC.R-GG
BGHX15L5
PCER-GGT
ight eneral eavy
K110M
10,0
9,0
8,0
7,0
5,0
4,0
3,0
2,0
Gr. Toughness 1)
KC510M 900
KD1415 3600
K110M 500
KC510M 600
KD1415 3000
K110M 500
KC510M 900
KD1415 3500
K110M 500
KC510M 500
KD1415 1500
K110M 400
KC510M 350
KD1410 3600
300
KC510M 450
KD100 3000
KD1415 K110M 300
KC510M 550
KD100 3600
KD1415 3000
K110M 300
KC510M 600
KD1415 3600
K110M 300
KC510M 600
KD1415 3600
K110M 300
KC510M 600
KD1415 3600
K110M 300
free cutting alloys,
Pb 1%
CuZn, CuSnZn
Cu, unleaded and
electrolytic copper
25
Feed per tooth (mm)
Depth of cut (mm)
Non-ferrous metals
Workpiece material
Aluminium
alloys
Aluminium
cast alloys
Structure,
heat treatment HB
21
22
23
24
not ageable
ageable
≤ 12% Si, not ageable
≤ 12% Si, ageable / aged
12% Si, not ageable
0,6 0,7 0,8 0,9 1,0 1,1 1,2 1,3
Vc
Cutting grade
Copper and alloys
(bronze, brass)
26
27
28
29
30
Plastics,
composites
Duroplastics,
fibre-reinforced plastics
Hard rubber, wood etc.
60
100
75
90
100
130
110
90
90
100
Aluminium (Si ≤ 12%)
Group 21-24, 26-30
KD1415 K110M K110M
K110M KC510M
K110M KC510M
KC510M
Aluminium (Si 12%)
Group 25
KD1410 KD1410 K110M
KD1410 KC510M
K110M KC510M
KC510M
Guidelines for Cutting Speeds
Wear resistance
1 2
2 1
1
1
1 2
Notch wear
1. Select a more wear-resisctance
grade
2. Same grade, stabler cutting edge
Crater wear
1. Select a more wear-resisctance grade
2. More wear-resistance grade,
sharper cutting- edge
3. Reduce cutting speed
Flank wear
1. Select a more wear-resisctance
grade
2. Reduce cutting speed
Breakage, chipping
1. Select a tougher grade
2. Same grade, stabler cutting edge
3. Reduce feed per tooth
Built-up edge
1. Same grade, sharper cutting edge
2. Increase cutting speed
1,0
0,08 0,1 0,125 0,16 0,2 0,25 0,32 0,4 0,5
6,0
ight eneral eavy

C
® FIX-PERFECT Programme - Application Examples
16a
Pump housing
Milling tool: 63A04RP90BG15C1WPM
Diameter d1: 63 mm
No. of teeth z: 4
Insert: BGHX15L5PCERGGT
Cutting data:
Feed rate vf: 6721 mm/min
Feed per tooth fz: 0,24 mm
Depth of cut ap: 3 mm
Material: AlSi9Cu3
Cooling: with coolant
Tool life: 400 min.
Transmission housing
Milling tool: 125B08RP90BG15C8WHPM
Diameter d1: 125 mm
No. of teeth z: 8
Insert: BGHX15L5PCERGGT
Cutting data:
Depth of a cut ap: 2 mm
Material: AlSi9Cu3
Oil pump housing
Milling tool: 80A05RP90BG15C1WPM
Diameter d1: 80 mm
No. of teeth z: 5
Insert: BGHX15L5PCTRGG
Cutting material: K110M
Cutting data:
Cutting speed vc 1000 m/min
Depth of a cut ap: 2 mm
Material: Aluminium sand-mould casting with
8% Silicium, with sand pockets and
shrink holes

KendexMiniMill
End Mill for Indexable Inserts BDHX...PPFRL... Face Mill for Indexable Inserts BPHX...PDFRL...
KendexMiniMill spare parts for end mill
ap
Ø d1 Clamping Adjustment MAn*
range set element Tx Nm
12 - 32 551.050 570.050 5 0,5
l
l
d2h6
3
1
d1
90°
ap
h
d6
d1
90°
d3H11
®
Note:
*) MAn= Tightening torque of clamping screw in Nm
For availability, see current price list.
Order example:
1piece 12A2R026A16CBD082W
KendexMiniMill end mill
Ø RIGHT-HAND Weight
d1 CODE d2h6 l1 l3 z apmax kg
12 12A2R026A16CBD082W 16 75 26 2 7 0,09
16 16A3R026A16CBD083W 16 75 26 3 0,10
20 20A4R033A25CBD084W 25 90 33 4 0,28
25 25A5R033A25CBD085W 25 90 33 5 0,32
32 32A6R039A32CBD086W 32 100 39 6 0,45
KendexMiniMill face mill
Ø RIGHT-HAND Weight
d1 CODE d3H11 d6 h z apmax kg
40 40A07RC90BP12D7W 16 32 40 7 11 0,2
50 50A08RC90BP12D8W 22 40 8 0,3
63 63A09RC90BP12D9W 22 40 9 0,4
KendexMiniMill spare parts for face mill
Ø d1 Clamping Adjustment MAn*
range set element Tx Nm
40 - 63 551.051 570.051 6 1
C16
Shank versions to DIN 6535
Form HA, straight
Version A:

bf
s
l
R
C17
KendexMiniMill
B.HX...P.FRL...
Inserts B.HX...P.FRL... for End and Face Mills
®
Order example:
10 pieces BDHX08T1PPFRLD1S K110M
Depth of cut ap
Feed
per tooth fz
K KC KD
ight eneral eavy
CODE l s R bf 110M 510M 1415
BDHX08T1PPFRLD1S 8 1,75 0,4 0,8 • •
BDHX08T1PPFRLND1S 8 1,75 •
BPHX1202PDFRLD1S 12 2,30 • •
BPHX1202PDFRLNC1S 12 2,30 •
7,0
5,5
4,0
3,2
2,0
1,0
0,8
0,08 0,1 0,125 0,16 0,2 0,25 0,32 0,4 0,63
11,0
BDHX08T1PPFRL.
BPHX1202PDFRL.

7,4mm 3,4mm 7,4mm 11mm
Milling Programme RPF
Torus Mills
Shoulder
Milling
®
Ramping Plunge and
Feed
Helical
interpolation
Facing
Ramp angle
R P F
Ramping Plunging Feed (Face Mill)
Description
The RPF Mill – R = ramping, P = plunging, F = feed (face
milling) – is a high productivity cutter design for milling
aerospace components and cavities. This cutter series is
especially effective for milling large die cavities in a wide
variety of die materials.
The RPF cutter design incorporates the latest high shear
cutting insert geometry, giving you greater productivity
through freer cutting action and lower horsepower
consumption. The rigidly designed cutter body also has
generous chip spaces and no clamping components
above the insert. This gives better chip formation and
clear chip flow from the cut.
These features are particularly valuable when milling
titanium, titanium alloys and aluminium alloys.
Ramping
The RPF insert and cutter design permits highly
productive ramp milling of aircraft and die cavities on a
wide range of aerospace and die materials. Our design is
equally effective for helical interpolation of small and large
diameters from solid material.This can provide a
tremendous time and cost savings over conventional
milling or boring methods.
Plunging
Z-axis plunging can be performed with our RPF cutter
before starting to mill in the ”Y” or ”X” direction. This
process allows rapid milling of cavity depths up to
200 mm – a real productivity bonus.
The process only requires simple CNC programming and
produces maximum metal removal results.
Feed (Face Milling)
Once ramping or plunging to the cutter’s maximum
capacity, a simple face milling operation can begin in
either the ”Y” of ”X” direction using high production
milling feed rates. The reliability of the RPF cutter design
provides excellent face milling capabilities on the outside
surface or at the bottom of a cavity, while producing
superior finishes on a wide variety of materials.
C18

Milling Programme RPF
KC
d
6
R
R d d
1 2
25°
ight eneral eavy
16,0
10,0
6,3
4,0
2,5
1,6
LFEW220480FNLN
CODE l d1 d2 s R 510M
LFEW220480FNLN 22,2 15,88 5,5 4,76 8 •
Depth of cut (mm)
RPF spare parts
Clamping Screw- MAn*
screw driver Tx Nm
MS1129 DT15 15 3
h
ap
d
d2
3
d1
l s
LFEW220480FNLN
Torus Mills for Inserts LFEW220480FNLN
®
Note
Order example:
1 piece 35A03RS90LF22
10 pieces LFEW220480FNLN
RPF Torus Mills for Inserts LFEW220480FNLN
Maximum Ramp
Ø RIGHT-HAND Weight plunging angle
d1 CODE d2 d3
H7 d6 h R z apmax nmax(rpm) kg depth ) *
35 35A03RS90LF22 50,8 16 48,0 40 7,9 3 11 12.090 0,5 7,4 16,0°
47 47A04RS90LF22 62,8 22 51,5 50 4 10.770 0,7 11,0°
64 64B05RS90LF22 79,8 27 49,5 5 9.560 0,9 7,5°
84 84B06RS90LF22 99,8 32 59,5 6 8.550 1,0 5,5°
109 109B06RS90LF22 124,8 40 71,5 63 6 7.650 3,0 4,0°
Feed per tooth (mm)
1,0
0,08 0,16 0,2 0,25 0,32 0,4 0,5
0,1 0,125
C19

Milling Programme RPF - Radiused Mills
Face Mill for Inserts LF.W1503... End Mill for Inserts LF.W1503...
d
3
RPF End Mill for Inserts LF.W1503
Ramp Maximum
Ø RIGHT-HAND Weight angle plunging
d1 CODE d2h6 l1 l3 z apmax kg nmax (rpm) ) * depth
32 32A3R043A25SLF10 25 100 43 3 10 0,3 15.400 17° 5
32 32A3R063A25SLF10 25 120 63 0,45
32 32A3R079A32SLF10 32 140 79 0,7
40 40A3R049A32SLF10 32 110 49 0,7 13.800 11°
40 40A3R079A40SLF10 40 150 79 1,2 13.800 11°
50 50A4R059A40SLF10 130 60 4 1,3 12.350 8°
50 50A4R099A40SLF10 170 100 4 1,9 12.350 8°
RPF spare parts
Clamping Screw- MAn*
screw driver Tx Nm
MS1589 DT15 15 1,5
h
ap
d
6
d1
*
ap
l
l
d2h6
3
1
d1
®
Note
Order example:
1 piece 40A03RS90LF10
RPF Face Mill for Inserts LF.W1503
Ramp Maximum
Ø RIGHT-HAND Weight angle plunging
d1 CODE d3
H7 d6 h z apmax kg nmax (rpm) ) * depth
40 40A03RS90LF10 16 38,7 50 3 10 0,25 13.800 11° 5
50 50A04RS90LF10 22 41,5 50 4 10 0,3 12.350 8° 5
C20
Shank versions to DIN 6535
Form HA, straight
Version A1:
Note:
1) for Version A: Available
Dec. 2000

16,0
10,0
6,3
4,0
2,5
1,6
1,0
ight eneral eavy
LF.W1503....
0,08 0,16 0,2 0,25 0,32 0,4 0,5
0,1 0,125
C21
Milling Programme RPF - Radiused Mills
LFHW...R
Inserts LF.W1503... for Radiused Mills
®
3°
R
d d
1 2
Order example:
10 pieces LFEW150304R K313
Depth of cut ap
Feed per tooth fz
KC
25°
l s
CODE l d1 d2 s R K313 510M
LFEW150304FRLN 15,44 9,52 4,4 3,3 0,4 •
LFEW150308FRLN 0,8 •
LFHW150304R 0,4 •
LFHW150308R 0,8 •
LFHW150312R 1,2 •
LFHW150316R 1,6 •
LFHW150320R 2,0 •
LFHW150324R 2,4 •
LFHW150332R 3,2 •
LFHW150340R 4,0 •

KENNAMETAL HERTEL Milling Programme - Solid Carbide ®
Recommended Application for End Mills when Aluminium Machining in Special Processes
Type of process Key slot cutting Roughing
End mill CODE No.: F2AA…..DL45 Page C25
DIN 6527 long edge
2 teeth; 45° helix
K600; KC631M
End mill CODE No.: F3BA….BW.30 Page C23
End mill CODE No.: F3BA….BW.30-C...Page C23
Factory standard
3 teeth; 45° helix
K600
Recommended Cutting Speeds – End Mills
Guidelines for cutting speeds vc acc. to material groups
C22
Side milling
Finishing
Fine finishing
FIRST CHOICE not recommended
End mill CODE No.: F3BA….W.45 Page C25
Factory standard
3 teeth; 45° helix
K600
Slotting +
Key slot cutting
Gr. Material
Structure
Heat treatment
Tensile
strength
Rm
(MPa)
Aluminium malleable
alloy
23 ≤12% Si, not ageable 75 E/MMS 150 - 350 200 - 600
Aluminium
cast alloy
25 12% Si, not ageable 130 E/MMS 150 - 250 200 - 350
Copper and alloys
(Bronze, brass)
27 CuZn, CuSnZn 90 E/MMS 150 - 350 -
E = Emulsion, MMS = Minimum quantity lubrication, S = Cutting oil, SA = Dust exhaust
Cooling
method
Brinell
hard-ness
HB
Aluminium mills
K600 K631
21 not ageable 60 E/MMS 150 - 500 250 - 750
22 ageable aged 100 E/MMS 150 - 300 250 - 450
24
≤12% Si, ageable, aged 90 E/MMS 150 - 200 200 - 300
26
free cutting alloys, PB 1% 110 E/MMS 150 - 250 -
28
Cu, unleaded and electrolytic copper 100 E/MMS 150 - 350 -
29
Non-ferrous metals
composites, fibre-reinforced plastics E/MMS/SA 120 - 200 -
30 hard rubber, wood etc. E/MMS/SA 150 - 300 -

C23
® Milling Programme - Solid Carbide End Mills
Roughing Mills to Factory Standard, 30° Helix Angle, Shank B to DIN 6535
d
d
l
l
l
1
1
2
3
2
3 teeth
Shank DIN 6535,
centre-cutting
Type B (Weldon)
Roughing Mills to Factory Standard with Internal Coolant Supply, 30° Helix Angle, Shank B to DIN 6535
d
d
l
l
l
1
1
2
3
2
Shank
type B
3 teeth
ø Carbide grade: K600
d1h10 CODE d2h6 l1 l2 l3
6 F3BA0600BWS30 6 57 13 39
8 F3BA0800BWM30 8 63 16 41
10 F3BA1000BWM30 10 72 22 42
12 F3BA1200BWL30 12 83 26 47
16 F3BA1600BWL30 16 92 32 55
20 F3BA2000BWX30 20 104 38 53
25 F3BA2500BWX30 25 121 45 60
3 teeth
Shank DIN 6535,
centre-cutting
Type B (Weldon)
Shank
type B
3 teeth
8 F3BA0800BWM30C160 8 63 16 41
10 F3BA1000BWM30C220 10 72 22 42
12 F3BA1200BWL30C260 12 83 26 47
16 F3BA1600BWL30C320 16 92 32 55
20 F3BA2000BWX30C380 20 104 38 53
25 F3BA2500BWX30C450 25 121 45 60
Note:
For recommended applications and cutting speeds see page C22
For recommended feeds see page C24
Shank selection: Type B (Weldon) corresponds to DIN 6535 form HB
For availability see current price list.
Ordering example: for Aluminium roughing mills 3 teeth, ø 6 mm,
shank type B, factory standard, 30° helix angle
1 piece F3BA0600BWS30 K600

Milling Programme - Solid Carbide End Mills
Recommended Feeds
0,16
0,08
f z = 0,074
0,06
0,05
0,03
0,02
0,01
0,0
0,2 x d
0,4 x d
0,6 x d
0,8 x d
1,0 x d
1,2 x d
5 6 8 10 12 14 16
1,4 x d
1,6 x d
1,8 x d
2,0 x d
K600
0,05 x d
0,1 x d
0,2 x d
0,4 x d
1,0 x d
0,14
0,12
0,10
0,04
18 20 25
0,75 x d
a =
a
p rel. d
p
1
a =
a
e rel. d
e
1
a
d1
e
ap
®
Main application range: The Allround-Mill for machining almost all kinds of material
Machinability Classification (see page C22)
Aluminium mills, 30° helix angle:
rel. depth of cut ap Feed per tooth fz
Machining Example
Full Slot Milling
Material ............................................: AlMgSi1
Tensile strength ................................: 410 N/mm2
Milling Tool ......................................: F3BA1600BWL30 K600
Mill. dia. ............................................: 16 mm
Carbide grade ..................................: K600
Qty. of teeth z ..................................: 3 teeth
Cutting speed vc ..............................: 300 m/min
Depth of cut ap ................................: 10 mm
Width of cut ae ................................: 16 mm
Result: Feed per tooth fz Feed rate vf Rotational speed n
Slotting ............................................: 0,074 mm 441 mm/min 5968 rpm
Full slot milling..................................: 0,074 mm 1324 mm/min 5968 rpm
rel. width of cut ae
[mm] Mill dia.
limit for
full slot milling
Warning: With slotting (sinking) only one tooth is in contact over centre,
i.e. for calculating feed rate vf 1 x fz should be used!
C24

C25
®
l
l
l
1
3
2
End Mills to DIN6527L, 45° Helix Angle, Shank A and B to DIN 6535
Shank Shank
type A type B
2 teeth 2 teeth
d
d
2
1
d
d
Milling Programme - Solid Carbide End Mills
l
l
l
2
1
1
3
2
Ø Carbide grade: K600/KC631M Carbide grade: K600/KC631M
d1h10 CODE CODE d2h6 l1 l2 l3
4 F2AA0400ADL45 F2AA0400BDL45 6 57 8 36
5 F2AA0500ADL45 F2AA0500BDL45 10
6 F2AA0600ADL45 F2AA0600BDL45 10
8 F2AA0800ADL45 F2AA0800BDL45 8 63 16
10 F2AA1000ADL45 F2AA1000BDL45 10 72 19 40
12 F2AA1200ADL45 F2AA1200BDL45 12 83 22 45
14 F2AA1400ADL45 F2AA1400BDL45 14 83 22 45
16 F2AA1600ADL45 F2AA1600BDL45 16 92 26 48
18 F2AA1800ADL45 F2AA1800BDL45 18 92 26 48
20 F2AA2000ADL45 F2AA2000BDL45 20 104 32 50
(Type old: F208A) (Type old: F208B)
3 teeth
Shank DIN 6535,
centre-cutting
Type A (Weldon)
d
d
l
l
2
1
Shank
type A
3 teeth
End Mills to Factory Standard, 45° Helix Angle, Shank A to DIN 6535
l
1
3
2
3 F3AA0300AWS45 3 38 12 24
4 F3AA0400AWS45 4 50 12 35
5 F3AA0500AWS45 6 50 14 33
6 F3AA0600AWS45 6 50 16 30
8 F3AA0800AWM45 8 63 20 38
10 F3AA1000AWL45 10 76 22 46
12 F3AA1200AWL45 12 76 25 42
14 F3AA1400AWL45 14 89 32 46
16 F3AA1600AWL45 16 89 32 45
18 F3AA1800AWL45 18 100 38 48
20 F3AA2000AWX45 20 104 38 54
For recommended applications and cutting speeds see page C24
For recommended feeds see page C26
Shank selection: Type A (straight) corresponds to DIN 6535 form HA
Type B (Weldon) corresponds to DIN 6535 form HB
For availability see current price list.
Ordering example: for Aluminium mills 2 teeth, ø 4 mm,
shank type A, DIN 6527L, 45° helix angle
1 piece F2AA0400ADL45 K600
2 teeth
centre-cutting
Shank DIN 6535
Type B (Weldon)
2 teeth
centre-cutting
Shank DIN 6535
Type A (straight)

Milling Programme - Solid Carbide End Mills ®
Recommended Feeds
Main application range: Mills for non-ferrous metals and plastics
Machinability Classification (see page C22)
Long edge, 45° helix angle:
d a
a
1 p
e
0,350
0,270
0,230
0,190
0,150
0,100
0,040
0,020
0,2 x d
0,4 x d
0,6 x d
0,8 x d
0,9 x d
1,0 x d
1,2 x d
1,4 x d
1,6 x d
1,8 x d
2,0 x d
KC631M
4 6 8 10 12 14 16 18 20
Machining Example
Full Slot Milling
Material ............................................: AlMgSi1
Tensile strength ................................: 320 N/mm2
Milling Tool ......................................: F2AA1600ADL45
Mill. dia. ............................................: 16 mm
Carbide grade ..................................: KC631M
Qty. of teeth z ..................................: 2 teeth
Cutting speed vc ..............................: 300 m/min
Depth of cut ap ................................: 14,5 mm
Width of cut ae ................................: 16 mm
Result: Feed per tooth fz Feed rate vf Rotational speed n
Slotting ............................................: 0,13 mm 776 mm/min 2984 rpm
Full slot milling..................................: 0,13 mm 1552 mm/min 5968 rpm
a =
a
p rel. d
p
1
a =
a
e rel. d
e
1
f z = 0,130
0,05 x d 0,1 x d
0,2 x d
0,4 x d
1,0 x d
rel. depth of cut ap Feed per tooth fz
rel. width of cut ae
[mm] Mill dia.
Warning: With slotting (sinking) only one tooth is in contact over centre,
i.e. for calculating feed rate vf 1 x fz should be used!
C26
limit for
full slot milling

Reaming
Table of Contents
• Reaming Programme for Aluminium Machining D2
• Application Examples D5
®

Reaming Tools ®
Multi-Edge Technology
Using multi-edged tools, you will achieve a very high
process safety and, at the same time, maximum
productivity. Due to the fixed cutting edges, no time-consuming
preadjustment is required. Therefore,
handling is simple and no expensive measuring
instruments are needed.
Dimensions and geometries of the starting cut are
optimally designed for the specific workpiece and
material, guaranteeing dimensional accuracy and high
process safety from the first operation. The reamers,
some of which are of modular design and readjustable,
are ground to the required dimension. Once the lower
tolerance limit is reached, you can readjust the diameter
on the tool while it is chucked. Precision fits of qualities
up to IT5 can be reamed with high process safety.
Thanks to the multiple edges of the tools, in
combination with optimum cutting materials and cutting
geometries, productive times can greatly be reduced.
Solid-Carbide and PCD Reamers with Internal
Coolant Supply (ICS)
Solid-carbide high-performance reamers in multi-edged
version in the diameter range from 1.5 mm to 12 mm.
The tools are available with straight or spiral flutes. Both
the fine-grain carbide and the cutting material PCD, in
combination with the special point grinding, enable very
high metal removal rates. From 5 mm diameter
onwards, some series are available with internal
coolant supply (ICS), which additionally enhances the
performance.
Modular Throw-Away Heads
In the diameter range 9.6 mm - 60 mm, different
toolholder variants are available for the application of
these tools, on the one hand toolholders with straight
shanks for use in hydraulic expansion chucks and on the
other hand toolholders for connection with compensation
adaptors, both systems in short or long version. Thanks
to the selection possibilities in terms of cutting material,
form of starting cut and edge position (e.g. straight,
inclined to the left or right), the throw-away heads can
optimally be adapted to each application.
Internal coolant supply (ICS) is a matter of course for
this system. When the tool is worn off, only the reaming
head will be exchanged. This increases the economy of
the tools. Thanks to the high-precision interface, tool-changing
accuracies are extremely high, enhancing the
productivity of your machine.
D2

Reaming Tools
Monobloc Reamers (Readjustable)
This product line offers the possibility of adjusting the
edge diameter through simple readjustment via a bolt
with deep cone head, in order to achieve close tolerances
up to IT5 and to compensate wear. The system is avail-able
in the diameter range from 5.6 mm to 32.6 mm in
connection with straight shanks form A and internal
coolant supply (ICS).
We recommend to use the tools in combination with our
hydraulic expansion chucks or with shrink-on chucks.
Cutting-Ring Reamers (Readjustable)
Modular design, a multitude of cutting materials as well
as the possibility of compensating wear through a very
accurate diameter adjustment are the features of this
series. Thanks to the adjustability of the cutting rings,
the tools can be adjusted with high precision to the
required diameter. Thus, it is also possible to ream
closer tolerances.
For the cutting rings in the diameter range from
17.6 mm to 100.6 mm, basic adaptors with straight
shanks form A and compensating adaptors in long or
short version are available. Both systems are provided
with internal coolant supply (ICS) channels. By
selecting different forms of starting cuts, the cutting
rings can optimally be adapted to the specific
application.
Customized Special Solutions
The use of tools specifically developed for the application
of our customers enables the latter to reduce the number
of machining operations and to achieve maximum
coaxiality of the holes.
Depending on the hole pattern, it is possible to combine
various steps of premachining and finishing in one tool.
Especially in case of large housings, holes lying beside
one another are often machined with combination tools.
The exclusion of unnecessary nonproductive times has
top priority when designing a combination tool, without
losing sight, however, of the machining result and the
price/performance ratio.
®
D3

Reaming Tools
®
Aluminium Machining with PCD-Tipped Tools
Due to their high hardness and high abrasion resistance,
polycrystalline diamond PCD cutting materials have
gained particular importance for cutting workpieces made
of aluminium alloys. As in particular workpiece materials
with a high silicon content possess hard and soft
constituents, thus stressing the cutting edge dynamically,
conditions are comparable to those of machining
operations with interrupted cuts. Tough and relatively less
wear-resistant cutting materials are subjected, due to the
strong abrasive effect of the hard dispersions in the
materials used, to a very high abrasive wear.
Therefore, contrary to the use of e.g. carbide, the use of
PCD-tipped tools often results in longer tool lives, with
high cutting speeds and, therefore, in practice, in great
economic advantages over conventional cutting materials.
For good diecast parts, a preparatory operation is in many
cases unnecessary. Finish-machining is effected in one
operation. As the requirements imposed on PCD-tipped
tools are usually far higher than those for tools with
conventional cutting materials, we design these tools
exclusively user-specifically.
Tool Adaptors
The axial running accuracy of fine-machining tools is of
decisive importance for the result of the operation and
for attaining high process safety. We, therefore, always
recommend to use our hydraulic expansion chucks
(HDEC). For machines with larger axial run-outs on the
spindle, we recommend to use shanks with
compensating flange or to combine our compensation
toolholders with the HDEC.
Very easily and very quickly, the axial run-out on the
machine can be eliminated completely. As a rule, this
adjustment is done only once. The combination of
compensating toolholder and expansion chucking
bushing makes this possible for tools with straight
shanks. In this way, you will achieve excellent tool-changing
accuracies, so that even holes with very tight
tolerances can be produced with high process safety.
The optimum axial running accuracy provides for longer
tool lives.
The improvement of the machining results achieved by
means of the compensating toolholder and expansion
chucking bushing is enormous and constitutes a further
step towards higher process safety of automatic
production.
D4

® Application Examples
for Multi-Edged Reamers
Machining of compressor housings,
hole: dia. 31,99 ±0,01
Machine: Vertical machining centre
Material: GD-AlSi5Ni5
Cutting Data:
Rotational speed: n = 4500 rpm
Feed rate: vf = 1710 mm/min
Feed: f = 0,38 rpm
Tool: PCD monobloc reamer,
readjustable, and hydraulic
expansion chuck HSK63A,
ICS (internal coolant supply)
Result: Concentricity ≤ 0,002 mm
Machining of gear housings,
reaming: dia. 62 H6 without preparation
Machine: Transfer line
Material: GD-AlSi1
Cutting Data:
Feed: f = 0,4 rpm
Tool: PCD cutting-ring reamer,
readjustable, with
compensation toolholder,
Result: surface finish:
Ra = 0,2 - 0,3 μm
Machining of brake cylinders,
reaming: dia. 25,44 with chamfering and
spot facing
Machine: Machining centre
Material: AlSiCu4
Cutting Data:
Feed: f = 0,8 rpm
Tool: PCD monobloc multi-stage
reamer and hydraulic
expansion chuck
HSK63A - shank,
Result: surface finish: Ra = 0,2 μm D5

KENNAMETAL HERTEL
®
Alu-
minium
EUROPEAN HEADQUARTERS
KENNAMETAL HERTEL AG
Werkzeuge + Hartstoffe
Postfach/P.O. Box 1751
D-90707 Fürth
Tel. (+49) (911) 9735-0
Fax: (+49) (911) 9735-388
KENNAMETAL HERTEL Vertriebs-
Adressen
AUSTRIA
Kennametal Hertel
G. Beisteiner Vertriebsges.m.b.H.
Hauptplatz 3/1
2320 Schwechat
E-Mail: office@kennametal-hertel.at
Phone +43/1/7078471/72
Fax +43/1/7071918
BELGIUM/LUXEMBOURG
Kennametal Hertel Belgium SA
Parc Industriel des Hauts-Sarts
Rue de Hermee 177A
B-4040 Herstal
Phone +32/42/482734
Fax +32/42/482814
CZECH REPUBLIC
Jan Havelka, spol. s. r. o.
Bratri Capku 18
101 10 Praha 10
E-Mail: VHSM@mbox.vol.cz
Phone +42/02/71737347
Fax +42/02/67313014
DENMARK
Granaths Hardmetal A/S
Hvidkjaersvej 24
7000 Fredericia
E-Mail: Granath@Granath.dk
Phone +45/75942122
Fax +45/75941975
EGYPT
GAFA Industrial Equipment
2 Sherif Street, Lewa Building
Cairo
Phone +20/2/2639828
Fax +20/2/2625486
FINLAND
Hertek Oy
Lukkokat 8
05840 Hyvinkää
E-Mail: hertek@hertek.fi
Internet: http://www.hertek.fi
Phone +358/19/483050
Fax +358/19/483053
FRANCE
Kennametal Hertel France S.A.
P.O. Box 201
F-91007 Evry Cedex
Phone +33/1/69778383
Fax +33/1/69778390
GERMANY
European Headquarters
Kennametal Hertel AG
Werkzeuge + Hartstoffe
D-90707 Fürth
E-mail: info@kennametal-hertel.com
Phone +49/911/9735-0
Fax +49/911/9735-388
Sales Office
Kennametal Hertel GmbH
D-61364 Friedrichsdorf
E-Mail frd-verkauf@kennametal-hertel.com
Phone +49/6172/737-0
Fax +49/6172/78490
GREECE
ToolMan Ltd.
62, Doridos Street
Peristeri GR 121 31
E-Mail: toolman@otenet.gr
Phone +30/1/53 17 605
Fax +30/1/53 17 608
HUNGARY
Hardt KFT.
Csaba U.14.SZ
H-9023 Györ
E-Mail: hardtkft@matavnet.hu
Phone +36/96/518186
Fax +36/96/518181
ISRAEL
Arnold Trading CompanyLtd.
6 Hamaachtesh St.
Ind. Area Holon 58810
Phone +97/2/35581313
Fax +97/2/35581317
ITALY
Kennametal Hertel S.p.A.
Via Morivione, 5
I-20141 Milano
Phone +39/02/895961
Fax +39/02/89500672
NETHERLANDS
Kennametal Hertel Nederland BV
Postbus 159
Nieuwe Havenweg 29
NL-6800 AD Arnheim
Phone +31/26/3699611
Fax +31/26/3615309
NORWAY
Verktoy Senteret
Per Kulvik A/S
Nedre lla 39
N-7018 Trondheim
Phone +47/73502650
Fax +47/73502670
POLAND
Avanti Spolka z o.o
ul. Kmieca 3
PL-61-654 Poznan
E-Mail: avanti@wlkp.top.pl
Phone +48/61/8202911
Fax +48/61/8232631
PORTUGAL
Kenci Lda.
AV. do Aeroporto 1312-1
4470 Maia
Portugal
E-Mail: portugal@kenci.com
Phone +351/2/9417739/40
Fax +351/2/9417716
SPAIN
Kenci S.A.
Poligono Ind. Rubi Sur
Avda. Antonio Gaudi, s/n
08191 Rubi (Barcelona)
E-Mail: kenci@kenci.com
Phone +34/93/5860350
Fax +34/93/6974600
SWEDEN
AB Sigfrid Stenberg
Jonkopingsvagen 1
57134 Nassjo
Box 914
57129 Nassjo
E-Mail: absigfrid@stenbergs.se
Phone +46/380/77100
Fax +46/380/18222
SWITZERLAND
Walter Meier AG
Bahnstrasse 24
8603 Schwerzenbach
E-Mail: wm@wmh.net
Internet: http://www.waltermeier.ch
Phone +41/1/8064646
Fax +41/1/8064692
TURKEY
Kennametal Hertel Turkey
Halyolu No: 11 K:5
Icerenkoy - Istanbul
E-Mail: kennametal@hertel.com.tr
Phone +90/216/4645164
Fax +90/216/4645163
UNITED KINGDOM
Kennametal Hertel UK
PO Box 29
Kingswinford
GB-West Midlands DY6 7NP
E-Mail: kmthtl@hotmail.com
Phone +44/1384/401000
Fax +44/1384/408015
Complete Solutions for a
Production with a Great Future

มิลลิ่งงานอลูมิเนียม Aluminium machining ปรึกษาเรา โทร 081-8289116

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