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CONCRETE TECHNOLOGY
 Early history of cement


 Components of Concrete


 Types of Concrete


 Concrete Mix Design


 Conclusion
Early History of Cement

 In ancient times, egyptians mostly used material
  obtained by burning gypsum.
 Greeks and romans used the material obtained by
  burning lime stone.
 First cement was invented by Joseph Aspidin on 21st
  October 1824.
 First cement factory was started at Portland in
 England.

 In India, cement was first manufactured in 1904 in
 Madras by South India Industrial Ltd.

 Next generation was started by Indian Cement Co.
 Ltd(1912 – 1913).
Manufacture of cement

 Two ways of Manufacturing cement


               Dry Process




               Wet Process (addition of Water)
Components of Concrete

 Cement


 Aggregates
               Fine Aggregates
               Coarse Aggregates

 Water
Aggregates

 Aggregates give body to the Concrete.


 They reduce Shrinkage and effect Economy.


 Aggregates occupy 70 – 80% of Volume of Concrete.


 Cement is standard component in concrete.
 Concrete can be considered as Two phases:


         PASTE phase



         AGGREGATE phase(contains Aggregates)
Shapes of Aggregates

 Rounded Aggregates – fully water worn


 Irregular Aggregates – having rounded edges


 Angular Aggregates – well defined edges


 Flaky Aggregates – with small thickness, angular
Types of Concrete

 Fresh Concrete
 Hardened Concrete
 Special Concrete
 Light – Weight Concrete
 Fibre Reinforced Concrete
 Reinforced Cement Concrete
 High Density Concrete
 Self Compacting Concrete(scc)
 Light Weight Aggregate Concrete:
               1. it contains light weight aggregates
               2.used in preparing ccrt. Densities of
                            300 to 1900 kg/m3

 Fibre Reinforced Concrete:
               1. it contains fibre coating to
                    reinforcements.
 Reinforced Cement Concrete:
                  1. it is mostly used in now a days
 because of its reinforcements

 SCC:
                1. the main use of this concrete
 occurs because of property that it self compacts
 during placing of concrete.
Process of Manufacturing of Concrete

 Batching
             Volume Batching
             Weigh Batching
 Mixing
           Machine Mixing
           Hand Mixing
 Transportation
           Pumps and Pipelines
 Placing
       Form work
       Stripping time
       Under Water Concreting
 Compaction
       Hand compaction
       Internal vibrators
       Vibratory Rollers
 Curing
         Water Curing
         Steam Curing
         Electrical Curing
 Finishing
         Form work finishes
         Applied Finish
         Grinding and Polishing
Properties

 Workability – ease with concrete can be placed and
  compacted.

 Factors affecting:
            1. Water Content
            2.Size of Aggregates
            3.Shape of Aggregates
            4.Mix proportions
            5.Grading of Aggregates
            6.Surface Texture of Aggregates
 Strength of Concrete:
               w/c ratio
               Gel space Ratio

 Elasticity – conc. Cube subjected to compression and
 deformations are measured using guages.

 Creep – time dependent part of the strain resulting from
 stress.
 Shrinkage:
      various aspects of volume changes in concrete
 due to loss of moisture at different stages due to
 different reasons.

           Plastic Shrinkage
           Drying Shrinkage
           Autogeneous Shrinkage
           Carbonation Shrinkage
Concrete Mix Design

 For a concrete technologist, he should have a
 minimum knowledge about CMD.

 CMD can be defined as process of selecting suitable
 ingredients of concrete and determining their
 relative proportions with object of producing
 concrete of certain minimum strength and durability
 as economically as possible.
CONCLUSION

 Hence cement plays a key role over past 100 years,
 when human started construction.

 Cement is the most binding material used by human.


 Cement has more compression and steel has more
 tension.

 No other material is present, which can replace
 cement.
Concrete technology
Concrete technology

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Concrete technology

  • 2.  Early history of cement  Components of Concrete  Types of Concrete  Concrete Mix Design  Conclusion
  • 3. Early History of Cement  In ancient times, egyptians mostly used material obtained by burning gypsum.  Greeks and romans used the material obtained by burning lime stone.  First cement was invented by Joseph Aspidin on 21st October 1824.
  • 4.  First cement factory was started at Portland in England.  In India, cement was first manufactured in 1904 in Madras by South India Industrial Ltd.  Next generation was started by Indian Cement Co. Ltd(1912 – 1913).
  • 5. Manufacture of cement  Two ways of Manufacturing cement  Dry Process  Wet Process (addition of Water)
  • 6. Components of Concrete  Cement  Aggregates Fine Aggregates Coarse Aggregates  Water
  • 7. Aggregates  Aggregates give body to the Concrete.  They reduce Shrinkage and effect Economy.  Aggregates occupy 70 – 80% of Volume of Concrete.  Cement is standard component in concrete.
  • 8.  Concrete can be considered as Two phases:  PASTE phase  AGGREGATE phase(contains Aggregates)
  • 9. Shapes of Aggregates  Rounded Aggregates – fully water worn  Irregular Aggregates – having rounded edges  Angular Aggregates – well defined edges  Flaky Aggregates – with small thickness, angular
  • 10. Types of Concrete  Fresh Concrete  Hardened Concrete  Special Concrete  Light – Weight Concrete  Fibre Reinforced Concrete  Reinforced Cement Concrete  High Density Concrete  Self Compacting Concrete(scc)
  • 11.  Light Weight Aggregate Concrete: 1. it contains light weight aggregates 2.used in preparing ccrt. Densities of 300 to 1900 kg/m3  Fibre Reinforced Concrete: 1. it contains fibre coating to reinforcements.
  • 12.  Reinforced Cement Concrete: 1. it is mostly used in now a days because of its reinforcements  SCC: 1. the main use of this concrete occurs because of property that it self compacts during placing of concrete.
  • 13. Process of Manufacturing of Concrete  Batching Volume Batching Weigh Batching  Mixing Machine Mixing Hand Mixing  Transportation Pumps and Pipelines
  • 14.  Placing Form work Stripping time Under Water Concreting  Compaction Hand compaction Internal vibrators Vibratory Rollers
  • 15.  Curing Water Curing Steam Curing Electrical Curing  Finishing Form work finishes Applied Finish Grinding and Polishing
  • 16. Properties  Workability – ease with concrete can be placed and compacted.  Factors affecting: 1. Water Content 2.Size of Aggregates 3.Shape of Aggregates 4.Mix proportions 5.Grading of Aggregates 6.Surface Texture of Aggregates
  • 17.  Strength of Concrete: w/c ratio Gel space Ratio  Elasticity – conc. Cube subjected to compression and deformations are measured using guages.  Creep – time dependent part of the strain resulting from stress.
  • 18.  Shrinkage: various aspects of volume changes in concrete due to loss of moisture at different stages due to different reasons. Plastic Shrinkage Drying Shrinkage Autogeneous Shrinkage Carbonation Shrinkage
  • 19. Concrete Mix Design  For a concrete technologist, he should have a minimum knowledge about CMD.  CMD can be defined as process of selecting suitable ingredients of concrete and determining their relative proportions with object of producing concrete of certain minimum strength and durability as economically as possible.
  • 20.
  • 21. CONCLUSION  Hence cement plays a key role over past 100 years, when human started construction.  Cement is the most binding material used by human.  Cement has more compression and steel has more tension.  No other material is present, which can replace cement.