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Vehicle Body Engineering




          Dr. Mukesh Saxena
University of Petroleum & Energy Studies
                  Dehradun
Vehicle Body Engineering
Introduction : Basic Feature of an Automobile
•   Progress of civilization is intimately connected
    with the means of transportation
•   A self-propelled vehicle used for transportation
    of goods & passengers on land is called
    Automobile or Automotive/Motor Vehicle
•   An automobile is comprised of a chassis & a
    body
•   Chassis is made up of a frame supporting ;
     body / power unit / transmission system /
     control system
Vehicle Body Engineering
Introduction : Basic Feature of an Automobile
•   A chassis frame is supported by wheels & tyres
    through suspension system and axles
•   The power delivered by power unit ( engine ) is
    transmitted through clutch or fluid coupling,
    transmission system, and axle to the wheels
•   Automobile is propelled on road due to friction
    between the tyre and road surface
•   Various sub - systems of the automobile are
    properly designed & held together for efficient
    functioning individually & as well as whole unit
Vehicle Body Engineering
Introduction : Basic Feature of an Automobile
•   The body and suspension provides protection
    & comfort
•   Automobile has its limitations in regard to load,
    speed & distance it can travel
Vehicle Body Engineering
Course Outlines             ADEG- 301   LTP - 3 0 0


 I: Car Body Details
 II: Vehicle Aerodynamics
III: Bus Body Details
IV: Commercial Vehicle Details
 V: Body Materials, Trim & Mechanisms
Vehicle Body Engineering
General Classification of Automobiles
Automobiles can be classified from various point of
    view of considerations like ;
•   Use                 : Motorcycle, car, Bus, …
•   Capacity            : HTV,LTV, …
•   Make                : Maruti, Honda, Bajaj, …
•   Model               : Zen,
•   Fuel                : Petrol, Diesel, CNG, …
•   Wheels              : Two, three, four, ...
•   Drive               : Left hand drive, Front
                         wheel drive, ...
Vehicle Body Engineering
General Classification of Automobiles
•    Transmission       : Conventional, Automatic …
•    Construction       :
    a) Unitized body construction
     - Various body sections are used as structural
     strength member to help support & stiffen the
     entire unit
     - All sections are welded together to form an unit.
     - this eliminates the need of heavy chassis frame
    b) Separate Body & Chassis consruction
     - The frame is constructed as a separate unit and
Vehicle Body Engineering
General Classification of Automobiles
      body is bolted to it at various points
    - The frame must be quite rigid, since the
    suspension system, engine and body depends
    upon the frame to support and keep all units in
    alignment
•     Types of Vehicle        :
    a) Single-unit Vehicles or load carriers
    b) Articulated Vehicles
    c) Heavy Tractor Vehicles
Vehicle Body Engineering
General Classification of Automobiles
Types of Vehicle          :
a) Single-unit Vehicles or load carriers
- Conventional four wheel types with two axle design
- Front axle is a steering non-driving axle
- Rear axle is driving axle
b) Articulated Vehicles
- Three - wheelers with single steering wheel in front
 & rear axle as driving axle
- It can turn around its own tail with greater handling
 ability
Vehicle Body Engineering
General Classification of Automobiles
Types of Vehicle          :
b) Articulated Vehicles
- A coupling mechanism between semi trailer and
 tractor in most cases designed for automatic
 connection
c) Heavy - tractor vehicles
 - More heavy load tractors or independent tractor
  vehicles
 - Commonly operate in pair either in tandem or as
   puller or pusher
Vehicle Body Engineering
General Classification of Automobiles
Types of Vehicle        :
c) Heavy - tractor vehicles
 - Uses number of axles & wheels as drive wheels or
  otherwise
 - Load per axle can be reduced which protects tyres
  from overloading and road surface from damage
 - Wheel axles are called “live” if drive and called
  “dead” if non-drive
 - A live axle supports the payload & driving tractive
     effort while dead axle supports load only
Vehicle Body Engineering
Car Body Details - The Motor Car
    - The passenger car is used for transportation of one to
     seven passengers in sitting position and accommodates
    their luggage.
- Space is provided for engine, transmission, steering,
    suspension, braking systems,etc.
- It is designed for safety,comfort and economy
•      Car broadly classified on Body Style as :
      a) Closed cars       ; Saloon, Coupe, …
      b) Open cars         ; Sports, Convertible, …
      c) Special Styles    ; Estate, Station Wagon, …
Vehicle Body Engineering
Car Body Details - The Motor Car
 - Saloon : Enclosed compartment to accommodate a row
  of front & a row of rear seats without any partition. It has
  fixed roof body with separate luggage compartment. It
  provides passenger comfort such as; well designed
  seats, ease of entry & exist, good ventilation system,etc
  The drag co-efficient is from 0.35 to 0.50.
 - Hatchback : It is like Saloon with a door at the back
 - Coupe : It has hard roof with one row of seat for two
   persons
 - Convertible : Generally has a soft folding roof, wind-up
Vehicle Body Engineering
Car Body Details - The Motor Car
  windows, two doors & two seats
 - Limousine : It is luxury car with high quality equipment
  interior, finish, cushioned seats, air - conditioning.
  Seating five persons behind driver with sliding glass
  partition. High roof line allow better head room,etc.
 - Estate car : It has extended roof with longer wheel base
  to increase rear space. For access rear door is provided,
  rear seats are designed to collapse for additional space.
 - Pick up : Two door front seating van with open back to
  carry mixed collection of goods.
Vehicle Body Engineering
Car Body Details - The Motor Car
 - Station Wagon : It has rear doors for luggage, seats for
   four or five persons.
 - Racing Car : It has very high performance (power)
   engine. Two doors or less, provided with a collapsible
   hood, a flood-flat wind screen, and removable side-
   screens. The drag coefficient may be less than 0.2
 - Sports Car : A sports car/coupe is a two seater and may
   have two extra seats at the rear (refered to as 2-plus
   -2) & two doors. It has fixed roof and high performance
   engine. Drag coefficient varies from 0.2 to 0.3

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  • 1. Vehicle Body Engineering Dr. Mukesh Saxena University of Petroleum & Energy Studies Dehradun
  • 2. Vehicle Body Engineering Introduction : Basic Feature of an Automobile • Progress of civilization is intimately connected with the means of transportation • A self-propelled vehicle used for transportation of goods & passengers on land is called Automobile or Automotive/Motor Vehicle • An automobile is comprised of a chassis & a body • Chassis is made up of a frame supporting ; body / power unit / transmission system / control system
  • 3. Vehicle Body Engineering Introduction : Basic Feature of an Automobile • A chassis frame is supported by wheels & tyres through suspension system and axles • The power delivered by power unit ( engine ) is transmitted through clutch or fluid coupling, transmission system, and axle to the wheels • Automobile is propelled on road due to friction between the tyre and road surface • Various sub - systems of the automobile are properly designed & held together for efficient functioning individually & as well as whole unit
  • 4. Vehicle Body Engineering Introduction : Basic Feature of an Automobile • The body and suspension provides protection & comfort • Automobile has its limitations in regard to load, speed & distance it can travel
  • 5. Vehicle Body Engineering Course Outlines ADEG- 301 LTP - 3 0 0 I: Car Body Details II: Vehicle Aerodynamics III: Bus Body Details IV: Commercial Vehicle Details V: Body Materials, Trim & Mechanisms
  • 6. Vehicle Body Engineering General Classification of Automobiles Automobiles can be classified from various point of view of considerations like ; • Use : Motorcycle, car, Bus, … • Capacity : HTV,LTV, … • Make : Maruti, Honda, Bajaj, … • Model : Zen, • Fuel : Petrol, Diesel, CNG, … • Wheels : Two, three, four, ... • Drive : Left hand drive, Front wheel drive, ...
  • 7. Vehicle Body Engineering General Classification of Automobiles • Transmission : Conventional, Automatic … • Construction : a) Unitized body construction - Various body sections are used as structural strength member to help support & stiffen the entire unit - All sections are welded together to form an unit. - this eliminates the need of heavy chassis frame b) Separate Body & Chassis consruction - The frame is constructed as a separate unit and
  • 8. Vehicle Body Engineering General Classification of Automobiles body is bolted to it at various points - The frame must be quite rigid, since the suspension system, engine and body depends upon the frame to support and keep all units in alignment • Types of Vehicle : a) Single-unit Vehicles or load carriers b) Articulated Vehicles c) Heavy Tractor Vehicles
  • 9. Vehicle Body Engineering General Classification of Automobiles Types of Vehicle : a) Single-unit Vehicles or load carriers - Conventional four wheel types with two axle design - Front axle is a steering non-driving axle - Rear axle is driving axle b) Articulated Vehicles - Three - wheelers with single steering wheel in front & rear axle as driving axle - It can turn around its own tail with greater handling ability
  • 10. Vehicle Body Engineering General Classification of Automobiles Types of Vehicle : b) Articulated Vehicles - A coupling mechanism between semi trailer and tractor in most cases designed for automatic connection c) Heavy - tractor vehicles - More heavy load tractors or independent tractor vehicles - Commonly operate in pair either in tandem or as puller or pusher
  • 11. Vehicle Body Engineering General Classification of Automobiles Types of Vehicle : c) Heavy - tractor vehicles - Uses number of axles & wheels as drive wheels or otherwise - Load per axle can be reduced which protects tyres from overloading and road surface from damage - Wheel axles are called “live” if drive and called “dead” if non-drive - A live axle supports the payload & driving tractive effort while dead axle supports load only
  • 12. Vehicle Body Engineering Car Body Details - The Motor Car - The passenger car is used for transportation of one to seven passengers in sitting position and accommodates their luggage. - Space is provided for engine, transmission, steering, suspension, braking systems,etc. - It is designed for safety,comfort and economy • Car broadly classified on Body Style as : a) Closed cars ; Saloon, Coupe, … b) Open cars ; Sports, Convertible, … c) Special Styles ; Estate, Station Wagon, …
  • 13. Vehicle Body Engineering Car Body Details - The Motor Car - Saloon : Enclosed compartment to accommodate a row of front & a row of rear seats without any partition. It has fixed roof body with separate luggage compartment. It provides passenger comfort such as; well designed seats, ease of entry & exist, good ventilation system,etc The drag co-efficient is from 0.35 to 0.50. - Hatchback : It is like Saloon with a door at the back - Coupe : It has hard roof with one row of seat for two persons - Convertible : Generally has a soft folding roof, wind-up
  • 14. Vehicle Body Engineering Car Body Details - The Motor Car windows, two doors & two seats - Limousine : It is luxury car with high quality equipment interior, finish, cushioned seats, air - conditioning. Seating five persons behind driver with sliding glass partition. High roof line allow better head room,etc. - Estate car : It has extended roof with longer wheel base to increase rear space. For access rear door is provided, rear seats are designed to collapse for additional space. - Pick up : Two door front seating van with open back to carry mixed collection of goods.
  • 15. Vehicle Body Engineering Car Body Details - The Motor Car - Station Wagon : It has rear doors for luggage, seats for four or five persons. - Racing Car : It has very high performance (power) engine. Two doors or less, provided with a collapsible hood, a flood-flat wind screen, and removable side- screens. The drag coefficient may be less than 0.2 - Sports Car : A sports car/coupe is a two seater and may have two extra seats at the rear (refered to as 2-plus -2) & two doors. It has fixed roof and high performance engine. Drag coefficient varies from 0.2 to 0.3