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THE CONSUMER
DRIVEN
SUPPLY CHAIN
Achieving a Real Time Value Network
Let’s set a baseline
Traditional Sales and Supply Chain
Approach
 Organizations are segmented and “silos” within and across companies
 Long term planning not connected to Short Term
 Planning is disconnected from execution

CUSTOMERS

SUPPLY CHAIN

RETAILERS

SALES

CPG

MARKETING

MANUFACTURERS

CATEGORY MANAGEMENT

SUPPLIERS

MERCHANDISING
What is Consumer (demand)
Driven?
Being demand driven means everyone in the supply
chain is focused on the end

consumer.
Consumer-Driven Guiding Principles


A supply chain is actually a “community of trading partners”
»
»



Demand-driven means you must start at point of demand
»
»



Everyone wants to drive value for their business
Everyone should focus on actual sales. It is the only thing that matters
Must be able to model store (point of consumption), SKU, Day
Must be able to adjust based on actual consumer demand

Never forecast what you can compute
»
»

The only sales forecast should be the further most forward node
Everything else should be a calculated order forecast



To optimize the network you must concurrently deal with demand variability, supply variability, constrained
capacity and lead-time variability



Continuous, incremental and interactive planning, execution, and performance management must reside
within the shared community
»

Provides the ability to sense change, rapidly create intelligent responses, execute the responses, and then analyze performance
enabling process improvements
Barriers To Achieving Consumer Driven
Inadequate information sharing

Planning to multiple and
disparate forecasts

Organizations are dispersed and not
focused together on lowest cost and
highest service

Change management

Systems are batch and supply
chains are real time
Trends in the Consumer Driven Supply
Chain


Visibility has become increasingly
important as companies pay more
attention to supply chain risk, such as
natural disasters, human rights abuses,
raw material shortages, etc.



Cloud solutions have found wide
application in certain industries such as
retail and consumer goods in North
America.



Planning cycles are becoming shorter.
Six Benefits Of Supply Chain Visibility
Improve in-store availability, reduce end-of-season markdowns, and increase
supply chain operations efficiency.
Make more profitable decisions, match your strategic and tactical plans with
local customer preferences, and drive overall profitability.
Shorten end-to-end pipeline time.
Reduce uncertainty and the need for safety stock.
Stop missing opportunities when customer orders with short lead times can't
be met – be ready and able to profit.
Increase the quality of information sharing, and build an “informationenriched” supply chain.
LeadTime &
LeadTime
Variability

Eliminate Bullwhip Effect
The longer it takes to propagate a supply or
demand shift the longer people are doing the
wrong thing
Inventory

Overstock

Under stock
Time
Store

DC

DC

DIST/TMS

MFG

Teir1

Tier 2
Coping with Bullwhip within 4 Walls
Variability

Poor visibility to
real-time demand
signals from
foremost
consumption
locations

Your ERP/APS work
very hard trying to
cope with the
variability

Lead-time to
respond

Your Enterprise

Demand Signal
Response
Signal
Poor visibility to realtime supply signals
from multi-tier
suppliers
Your Current Value Network
Demand Signal
Response
Signal

Variability

Customers

Your Enterprise

Suppliers
In a Real Time Value Network (RTVN)
Demand Signal
Response
Signal

Variability

Customers

Your Enterprise

Suppliers
RTVN Time Compression
Demand Signal
Response
Signal

Variability

Customers

Your Enterprise

Suppliers
RTVN Dramatic Variability Reduction
Demand Signal
Response
Signal

Variability

Customers

Your Enterprise

Suppliers
Dramatically Improve the Productivity of Your
Investments
Network View of
Variability

Consumer Demand

Peak sales at
9am, 1pm, 8pm

Your Enterprise (IBP)

Networked View of
Demand Signal
Supply
Response Signal

Reduce data staleness from 19
hours to 7 hour

POS 1 – 9 pm
End to End Lead Time and Flow*

POS 2 – 10.am
POS 3 – 2 pm

Approach

Material
Lead Time

Information
Lead Time

BOH

Traditional

33 days

29 days

Othe

Network
Enabled

< 33 days

0 - 1.5 days

ERP / APS

Customers

Your Enterprise

Suppliers
Traditional supply chain models are challenged by having all
parties work with linear planning and replenishment processes


Push model with all participants planning and replenishing to forecasts instead of actual demand/real time
consumption



Business rules do not evaluate the supply chain as a single system but as individual nodes each operating
asynchronously. Each node has its own view of demand and inventory with no visibility beyond the next tier.



Demand and information signals are received by each supply chain partner sequentially, therefore it can take
suppliers weeks and even months to react to changes, promotions and stock outs felt by the consumer
Batch Systems

Skewed Demand
Signals

Siloed Supply Chain

3 Days

Stores

Retail DCs

21 Days
MFG DCs

3 Days
Factories

3 Days
T1 Suppliers

T2 Suppliers

3 Days
Consumers
1 Day/Hours
Legend:

7 Days
Material Lead Time & Flow

7 Days

7 Days

7 Days

Information Lead Time & Flow

Traditional Approach with Information Latency and Demand Distortion
What is Required to Eliminate Information Latency Across the
Value Network, Reduce Variability & Enable a Demand Driven
Replenishment in Real Time ?
End to End Lead Time and Flow*
Approach

Material
Lead Time

Information
Lead Time

Traditional

< 33 days

Regional/ Customer
Facing DCs

0 - 1.5 days

Companies operate in networked
fashion



Elimination of information latency



Mins-Hours
Mins-Hours
Mins-Hours
Freight
Forwarder
National/ MFG
DCs

Mins-Hours

Mins-Hours

Mins-Hours

Mins-Hours

Demand signal is synchronized across
all companies



T2/ Intl
Suppliers

Initial Demand
Incremental Change
Actual Forecast

29 days

Network
Enabled



33 days

Stores/ Dealers/
Distributors

Real time visibility to changes in demand
and supply

Mins-Hours
EMS/ ODM

Brand Owner/
Manufacturing
3PL’s/ VMI

Legend:

Collaborative Response
Network Planning

The
VALUE
Network
in
REAL
TIME
Put Your Supply Chain on Auto Pilot – Decision Making












Real Time
Many to Many
Multi-echelon
Consumer Driven
Decision Making with
Monitoring
Planning married to
Execution
Subscription based
Embrace valued
systems
Integrated Business Planning (IBP)
Plan out variability. Plan for Profitability and Business Continuity
IBP provides a single version of the truth for forecasting, promotions, new
product introductions, contracts and financial plans. It supports all areas of the
business: finance, merchandising, supply chain, etc.
Continuous Forecast Management
Continuous
Forecast
Management for
forecasting,
replenishment,
promotions, new
product
introductions and
financial plans. It
supports all areas of
the business:
finance, product-
Gartner’s 4 Stages to Implementing DDVN
REACTING
Stores
Co-Packer

Supplier
Fwd DC

Factory

Suppliers

Retailer DC

INTERNALLY FOCUSED

NO VISIBILITY

ANTICIPATING
Stores
Co-Packer

Supplier
Fwd DC

Factory

Suppliers

Retailer DC

INTERNALLY FOCUSED

VISIBILITY

COLLABORATING
Stores
Co-Packer

POS Driven
Forecast
POS and Network
Inventory
Calculated
Replenishment

Factory

Suppliers

Supplier
Fwd DC

EXTERNALLY AWARE

Retailer DC
VISIBILITY

ORCHESTRATING
Stores
Co-Packer
Suppliers

Factory
COORDINATED INTERNALLY

Supplier
Fwd DC

Retailer DC
VISABILITY AND INFLUENCE
Smaller Steps to Becoming Consumer
Driven
Increase Visibility by
1. Utilizing POS and shelf data
2. All nodes in the chain should be supplied with
customer demand.
3. More frequent down-stream communication.

Improve Planning by
1. Increased planning frequency
2. S&OP
3. Decrease the amount of stock pushed out to
stores
High Impact Results (US examples)
A consumer-driven approach achieves balanced cash flow through increased
sales, reduced operating expenses, and working capital improvements.
5% – 10% reduction in
operating expense

1% – 4%
improvement in
sales

Transportation
Headcount

Transportation
Headcount

Sales

Sales*
CoGS

traditional
model

SALES LEVELS

20% – 30%
reduction in
inventory

consumerdriven

traditional
model

CoGS

consumerdriven

EXPENSE LEVELS

* lift from out of stock and forecast accuracy
improvements resulting in recoverable sales

Buffer†
Promotional
Demand

Buffer†
Promotional
Demand

Forecasted
Demand

Actual Demand

traditional
model

consumerdriven

† buffer = safety stock adjustment for reduced
uncertainty and information latency

INVENTORY LEVELS
Del Monte
nourishing families, enriching lives, every day
Annual Revenues of $3.7B consumer products manufacturer producing canned
fruits/vegetables and pet food

dedicated marketing integrated supply chain / sales force
Source: Reflects F10 Data
Del Monte
Grocery Eco-System
RETAILER STORES

RETAILER DCS

1

DEL MONTE DCS

3

4 5 6

7

8

DEL MONTE PLANTS DEL MONTE SUPPLIERS
2
9
12
10

11
CO-PACKERS

RETAILER PARTNER FOCUS
1
•
Retailer Order Forecast

SUPPLIER PARTNER FOCUS
7
•
Contact Management/AVL

2
•

Deployment (DRP)

8
•

Purchase Order Management

3
•

Transportation Optimization

9
•

Supplier Portal, Shipment, Invoicing

4
•

Inventory Planning

10
•

Consignment and VMI

5
•

DC Capacity Management

11
•

CoMFG Planning, Order Execution

6
•

Automated Carrier Scheduling

12
•

EDI & Supplier Scorecarding

 initial focus was customer order fulfillment and use of retailer data
 incorporated transportation and appointment scheduling
 migrated focus to production planning and supplier collaboration
Del Monte
What does high-impact look like?
Network Capabilities Gained:





Improved End to End Network-wide Visibility – Store shelf to Production and Inbound Supply
Deployment Planning – Replenishment to forward DC based on actual demand
Incremental planning integrated with execution – Provides adjustment to execution with a change in demand – POS
or PO
Decision Making vs. Decision Support – enables scalability while increasing the granularity of the planning
parameters

Benefits For Del Monte:






Improved customer order fill rate to 99+%
Decreased inventory by 27%
Invested in strategic projects with 2 year payback
Received Supplier of Year awards and Gold status from
multiple retail customers
Significant headcount reduction

Benefits For Their Customers:



Improved store in stocks to 99+%
Decreased inventory for Del Monte products by 30+%

“game changing” service
levels – WHILE lowering cost
and improving balance sheet
Value of the Network Effect


Drive sales and revenue



Sense problems before they happen with predictive analytics



Collaborate with customers for demand forecast



Dramatically improve service levels and on-shelf availability



SaaS/Cloud means lower IT costs



Synchronize your real-time demand data eloquently with your
PLM for faster bring-to-market of new products
ONE NETWORK SCOPE

40k+
480 M TRANSACTIONS

LOGISTICS TRANSACTIONS MANAGED IN ONE

COMPANIES

TRANSACTIONS 52 M+

CONNECTED

IN ONE
NETWORK

GROCERY CONSUMER GOODS ON ONE

3 OUT OF TOP 5

ORDERS

INVOICES

APPTS.

SHIPMENTS

TRANSACTION FLOW VIA ONE NETWORK

U.S. GROCERY RETAILERS

EXECUTING
I N

O N E

N E T W O R K

ONE NETWORK CENTERS
HQ; DALLAS, TEXAS USA
LONDON, UK
SHANGHAI, CHINA
BOPODI , PUNE, INDIA
CAPETOWN, S.A.
SINGAPORE

1.3M PER DAY
55k PER HOUR
15 PER SECOND

2 OUT OF 3 LARGEST GLOBAL
DEFENSE CONTRACTORS

LARGEST HI-TECH SUPPLIER
COMMUNITY

TOP 2 AUTO OEM

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Consumer driven supply chain with ONE network

  • 1. THE CONSUMER DRIVEN SUPPLY CHAIN Achieving a Real Time Value Network
  • 2. Let’s set a baseline
  • 3. Traditional Sales and Supply Chain Approach  Organizations are segmented and “silos” within and across companies  Long term planning not connected to Short Term  Planning is disconnected from execution CUSTOMERS SUPPLY CHAIN RETAILERS SALES CPG MARKETING MANUFACTURERS CATEGORY MANAGEMENT SUPPLIERS MERCHANDISING
  • 4. What is Consumer (demand) Driven? Being demand driven means everyone in the supply chain is focused on the end consumer.
  • 5. Consumer-Driven Guiding Principles  A supply chain is actually a “community of trading partners” » »  Demand-driven means you must start at point of demand » »  Everyone wants to drive value for their business Everyone should focus on actual sales. It is the only thing that matters Must be able to model store (point of consumption), SKU, Day Must be able to adjust based on actual consumer demand Never forecast what you can compute » » The only sales forecast should be the further most forward node Everything else should be a calculated order forecast  To optimize the network you must concurrently deal with demand variability, supply variability, constrained capacity and lead-time variability  Continuous, incremental and interactive planning, execution, and performance management must reside within the shared community » Provides the ability to sense change, rapidly create intelligent responses, execute the responses, and then analyze performance enabling process improvements
  • 6. Barriers To Achieving Consumer Driven Inadequate information sharing Planning to multiple and disparate forecasts Organizations are dispersed and not focused together on lowest cost and highest service Change management Systems are batch and supply chains are real time
  • 7. Trends in the Consumer Driven Supply Chain  Visibility has become increasingly important as companies pay more attention to supply chain risk, such as natural disasters, human rights abuses, raw material shortages, etc.  Cloud solutions have found wide application in certain industries such as retail and consumer goods in North America.  Planning cycles are becoming shorter.
  • 8. Six Benefits Of Supply Chain Visibility Improve in-store availability, reduce end-of-season markdowns, and increase supply chain operations efficiency. Make more profitable decisions, match your strategic and tactical plans with local customer preferences, and drive overall profitability. Shorten end-to-end pipeline time. Reduce uncertainty and the need for safety stock. Stop missing opportunities when customer orders with short lead times can't be met – be ready and able to profit. Increase the quality of information sharing, and build an “informationenriched” supply chain.
  • 9. LeadTime & LeadTime Variability Eliminate Bullwhip Effect The longer it takes to propagate a supply or demand shift the longer people are doing the wrong thing Inventory Overstock Under stock Time Store DC DC DIST/TMS MFG Teir1 Tier 2
  • 10. Coping with Bullwhip within 4 Walls Variability Poor visibility to real-time demand signals from foremost consumption locations Your ERP/APS work very hard trying to cope with the variability Lead-time to respond Your Enterprise Demand Signal Response Signal Poor visibility to realtime supply signals from multi-tier suppliers
  • 11. Your Current Value Network Demand Signal Response Signal Variability Customers Your Enterprise Suppliers
  • 12. In a Real Time Value Network (RTVN) Demand Signal Response Signal Variability Customers Your Enterprise Suppliers
  • 13. RTVN Time Compression Demand Signal Response Signal Variability Customers Your Enterprise Suppliers
  • 14. RTVN Dramatic Variability Reduction Demand Signal Response Signal Variability Customers Your Enterprise Suppliers
  • 15. Dramatically Improve the Productivity of Your Investments Network View of Variability Consumer Demand Peak sales at 9am, 1pm, 8pm Your Enterprise (IBP) Networked View of Demand Signal Supply Response Signal Reduce data staleness from 19 hours to 7 hour POS 1 – 9 pm End to End Lead Time and Flow* POS 2 – 10.am POS 3 – 2 pm Approach Material Lead Time Information Lead Time BOH Traditional 33 days 29 days Othe Network Enabled < 33 days 0 - 1.5 days ERP / APS Customers Your Enterprise Suppliers
  • 16. Traditional supply chain models are challenged by having all parties work with linear planning and replenishment processes  Push model with all participants planning and replenishing to forecasts instead of actual demand/real time consumption  Business rules do not evaluate the supply chain as a single system but as individual nodes each operating asynchronously. Each node has its own view of demand and inventory with no visibility beyond the next tier.  Demand and information signals are received by each supply chain partner sequentially, therefore it can take suppliers weeks and even months to react to changes, promotions and stock outs felt by the consumer Batch Systems Skewed Demand Signals Siloed Supply Chain 3 Days Stores Retail DCs 21 Days MFG DCs 3 Days Factories 3 Days T1 Suppliers T2 Suppliers 3 Days Consumers 1 Day/Hours Legend: 7 Days Material Lead Time & Flow 7 Days 7 Days 7 Days Information Lead Time & Flow Traditional Approach with Information Latency and Demand Distortion
  • 17. What is Required to Eliminate Information Latency Across the Value Network, Reduce Variability & Enable a Demand Driven Replenishment in Real Time ? End to End Lead Time and Flow* Approach Material Lead Time Information Lead Time Traditional < 33 days Regional/ Customer Facing DCs 0 - 1.5 days Companies operate in networked fashion  Elimination of information latency  Mins-Hours Mins-Hours Mins-Hours Freight Forwarder National/ MFG DCs Mins-Hours Mins-Hours Mins-Hours Mins-Hours Demand signal is synchronized across all companies  T2/ Intl Suppliers Initial Demand Incremental Change Actual Forecast 29 days Network Enabled  33 days Stores/ Dealers/ Distributors Real time visibility to changes in demand and supply Mins-Hours EMS/ ODM Brand Owner/ Manufacturing 3PL’s/ VMI Legend: Collaborative Response Network Planning The VALUE Network in REAL TIME
  • 18. Put Your Supply Chain on Auto Pilot – Decision Making         Real Time Many to Many Multi-echelon Consumer Driven Decision Making with Monitoring Planning married to Execution Subscription based Embrace valued systems
  • 19. Integrated Business Planning (IBP) Plan out variability. Plan for Profitability and Business Continuity IBP provides a single version of the truth for forecasting, promotions, new product introductions, contracts and financial plans. It supports all areas of the business: finance, merchandising, supply chain, etc.
  • 20. Continuous Forecast Management Continuous Forecast Management for forecasting, replenishment, promotions, new product introductions and financial plans. It supports all areas of the business: finance, product-
  • 21. Gartner’s 4 Stages to Implementing DDVN REACTING Stores Co-Packer Supplier Fwd DC Factory Suppliers Retailer DC INTERNALLY FOCUSED NO VISIBILITY ANTICIPATING Stores Co-Packer Supplier Fwd DC Factory Suppliers Retailer DC INTERNALLY FOCUSED VISIBILITY COLLABORATING Stores Co-Packer POS Driven Forecast POS and Network Inventory Calculated Replenishment Factory Suppliers Supplier Fwd DC EXTERNALLY AWARE Retailer DC VISIBILITY ORCHESTRATING Stores Co-Packer Suppliers Factory COORDINATED INTERNALLY Supplier Fwd DC Retailer DC VISABILITY AND INFLUENCE
  • 22. Smaller Steps to Becoming Consumer Driven Increase Visibility by 1. Utilizing POS and shelf data 2. All nodes in the chain should be supplied with customer demand. 3. More frequent down-stream communication. Improve Planning by 1. Increased planning frequency 2. S&OP 3. Decrease the amount of stock pushed out to stores
  • 23. High Impact Results (US examples) A consumer-driven approach achieves balanced cash flow through increased sales, reduced operating expenses, and working capital improvements. 5% – 10% reduction in operating expense 1% – 4% improvement in sales Transportation Headcount Transportation Headcount Sales Sales* CoGS traditional model SALES LEVELS 20% – 30% reduction in inventory consumerdriven traditional model CoGS consumerdriven EXPENSE LEVELS * lift from out of stock and forecast accuracy improvements resulting in recoverable sales Buffer† Promotional Demand Buffer† Promotional Demand Forecasted Demand Actual Demand traditional model consumerdriven † buffer = safety stock adjustment for reduced uncertainty and information latency INVENTORY LEVELS
  • 24. Del Monte nourishing families, enriching lives, every day Annual Revenues of $3.7B consumer products manufacturer producing canned fruits/vegetables and pet food dedicated marketing integrated supply chain / sales force Source: Reflects F10 Data
  • 25. Del Monte Grocery Eco-System RETAILER STORES RETAILER DCS 1 DEL MONTE DCS 3 4 5 6 7 8 DEL MONTE PLANTS DEL MONTE SUPPLIERS 2 9 12 10 11 CO-PACKERS RETAILER PARTNER FOCUS 1 • Retailer Order Forecast SUPPLIER PARTNER FOCUS 7 • Contact Management/AVL 2 • Deployment (DRP) 8 • Purchase Order Management 3 • Transportation Optimization 9 • Supplier Portal, Shipment, Invoicing 4 • Inventory Planning 10 • Consignment and VMI 5 • DC Capacity Management 11 • CoMFG Planning, Order Execution 6 • Automated Carrier Scheduling 12 • EDI & Supplier Scorecarding  initial focus was customer order fulfillment and use of retailer data  incorporated transportation and appointment scheduling  migrated focus to production planning and supplier collaboration
  • 26. Del Monte What does high-impact look like? Network Capabilities Gained:     Improved End to End Network-wide Visibility – Store shelf to Production and Inbound Supply Deployment Planning – Replenishment to forward DC based on actual demand Incremental planning integrated with execution – Provides adjustment to execution with a change in demand – POS or PO Decision Making vs. Decision Support – enables scalability while increasing the granularity of the planning parameters Benefits For Del Monte:      Improved customer order fill rate to 99+% Decreased inventory by 27% Invested in strategic projects with 2 year payback Received Supplier of Year awards and Gold status from multiple retail customers Significant headcount reduction Benefits For Their Customers:   Improved store in stocks to 99+% Decreased inventory for Del Monte products by 30+% “game changing” service levels – WHILE lowering cost and improving balance sheet
  • 27. Value of the Network Effect  Drive sales and revenue  Sense problems before they happen with predictive analytics  Collaborate with customers for demand forecast  Dramatically improve service levels and on-shelf availability  SaaS/Cloud means lower IT costs  Synchronize your real-time demand data eloquently with your PLM for faster bring-to-market of new products
  • 28. ONE NETWORK SCOPE 40k+ 480 M TRANSACTIONS LOGISTICS TRANSACTIONS MANAGED IN ONE COMPANIES TRANSACTIONS 52 M+ CONNECTED IN ONE NETWORK GROCERY CONSUMER GOODS ON ONE 3 OUT OF TOP 5 ORDERS INVOICES APPTS. SHIPMENTS TRANSACTION FLOW VIA ONE NETWORK U.S. GROCERY RETAILERS EXECUTING I N O N E N E T W O R K ONE NETWORK CENTERS HQ; DALLAS, TEXAS USA LONDON, UK SHANGHAI, CHINA BOPODI , PUNE, INDIA CAPETOWN, S.A. SINGAPORE 1.3M PER DAY 55k PER HOUR 15 PER SECOND 2 OUT OF 3 LARGEST GLOBAL DEFENSE CONTRACTORS LARGEST HI-TECH SUPPLIER COMMUNITY TOP 2 AUTO OEM

Notes de l'éditeur

  1. I share our guiding principles just to give you a feel for the premise for the design of our solutions. It is a differentiation in it is the only solution available today designed specifically as a multi-enterprise, supply network solution from shelf to suppliers’ suppliers. Everything else really focuses within the enterprise, or just the business unit or function. DK Notes: Project
  2. Companies operate in networked fashion Demand signal is synchronized across all companiesElimination of information latencyReal time visibility to changes in demand and supply
  3. A demand driven model provides all suppliers with visibility to the actual demandParticipants can plan to forecast while executing to actual demand and consumption patternsPlanning is handled through oversight and exception management and occurs on a daily cadence as opposed to a weekly batch processThe reduction in information latency requires less inventory to be carried as the amount of uncertainty is reducedThere is real time visibility to in stock levels allowing the ability to act on potential out of stock situations before they happenProvides improved cash flow and better working capital efficiencyImproved execution reduces the number of shipments and miles travelled as trucks are better utilized and can carry goods for both in and out bound
  4. Our branded portfolio works well together.Our Pet Products segment achieved ~$1.7B in sales last year, with strong ~20% operating margins. This segment is an earnings accelerator.Our ~$2.0B Consumer Business is a solid cash flow generator. It has steady growth and dependable operating margins of ~11%. The portfolio combines a very solid foundation in the Consumer business with the higher margin and higher growth driver of the Pet category, while providing portfolio diversification. Importantly, while these segments share similar consumer marketing disciplines - each are led by a dedicated marketing team. Together they both benefit from the scale of an integrated supply chain and sales force.