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Process Engineering
of Chemical Plant

Koncept Learning Center
klcenter@gmail.com
Block Diagram

Process Engineering
‘G’
‘B’

‘W’

Reaction

Filtration

Drying
Wet

‘A’

Filtrate Cake

Cooling

Distillation

‘w’

Koncept Learning Center
klcenter@gmail.com

‘P’
Flow Sheet

Process Engineering

Vent
To Atmosphere
Solvent
From Storage

M

05C001

03T001
CWR

Reactant ‘B’
From Bulk Storage
Reactant ‘A’
From Bulk Storage

Waste
To ETP

CWS
03R001A/B/C/D

Recovered ‘A’
From Recovery

Slurry
To Filter

01T001

01P001A/B

02T001

02P001A/B

04T001

Koncept Learning Center
klcenter@gmail.com

04P001A/B
Equipment List

Process Engineering
Client
Plant Capacity
S.
No.

1

2

3

4

5

Ton No.

Equipment List
Technical Specifications

Equipment Name

Doc.No.
Project No.
Qty.
Op. Sb.

M.O.C.

Scope

1

-

SS-304

K

0

4

-

SS-304

K

0

SS-316

K

0

SS-304

C

0

SS-316

K

0

Type
Capacity

: Cyl./Vert., Flat Bottom/ TopTank
: 40 m3 (Gross)

Type
Capacity

: Cyl./Vert., Dished Bottom/Top Jacketed Vessel
: 50 m3 (Gross)

Agitator for Reactor

Type
Speed

: Propeller, Top Mounted
: 150 RPM

4

-

04T001

Product Slurry Storage Tank

Type
Capacity

: Cyl./Vert., Flat Bottom, Conical Top Tank
: 40 m3 (Gross)

1

-

04P001
A/B

Product Slurry Pump

Type
Capacity

: Horizontal/ Centrifugal Pump
: 10 m3/hr

1

1

03T001

Reactant ‘A’ Overhead Tank

03R001
A/B/C/D

Reactor

03R001
N01
A/B/C/D

Koncept Learning Center
klcenter@gmail.com

Remarks

Rev.
Process Water
PID-8

PW

Code No.
Description
03T001
Reactant ‘A’ Overhead Tank
03R001A
Reactor
03R001AN01 Agitator for Reactor 03R001A

40-PW-12-15-XP1

From 08P002A/B
50NB

N8

N1

50NB
N5

N4

Reactant ‘A’

100-FA-03-09XA1

N6

PID-1

50NB
LSH
0301
03T001

LAH
0301

LT
0301

LI
0301

80NB
N7

N2
N3

25NB
Drain
25NB
Drain

FAH
0301
FIC
0301
FAL
0301

CR50X40

FT
0301

I
03.2

80-FA-01-12XA1

XV
0302

XV
0301

EL + 6.300M
Reactant ‘A’
PID-1

CR50X25

From 01P001A/B
Reactant ‘B’
PID-2

CR50X25

FB

80-FA-03-01XA1
50-FB-02-21XB1

25NB
Drain

25NB
Drain
50-FB-03-06XB1

25NB
Drain
50-FA-03-03XA1

PID-9

FG

Cooling Water

50-CW-03-07XC1

PID-7 CW
To 07U001

TSHH
0301

FA

Notes:
1)
2)
3)

Waste Gases

100-FG-03-10XG1

M

N7
N1 N2
FCV
0301

FA

To 05C001

FY
0301

I
03.3

PID-4

To 03R001B/C/D

CR50X40
I
03.1

Reactant ‘A’

50-FA-03-02XA1

25-PW-03-08-XP1

LAL
0301

50-FA-03-05-XA1

EL +19.300M

50-FA-03-04-XA1

I
03.1

FA

To 01T001
25-FA-03-12XA1

P&ID

Process Engineering

N6

I
03.2

N4
N5

CR80X50
TE
0302

N9

TAH
0301
TI
0301

50NB15NB
Vent

CR80X50

TE
0301

LSH
0302

03R001A

TAL
0301

N10

I
03.3

LAH
0302

TW1
80NB

From 02P001A/B
Cooling Water
50-CW-10-17-XC1
PID-7 CW

TI
0302

03R001AN01

N3

From 07P001A/B

N8

25NB
Drain

LT
0302

LI
0302
LAL
0302

100-FP-03-11-FP1

Product Slurry
PID-4 FP

25NB

R

Description

Drn Chkd Appd Dt.

Client : M/s ABC Co.
Plant
: 30 TPD of Product ‘P’
Location : Pune (Maharashtra)

P & I Drawing
For Reaction System
PROJECT

Hose

Koncept Learning Center
klcenter@gmail.com

DRAWING NUMBER

Rev.
No.

05001

PID – 05001 – 01 - 101

0

To 04T001
PN

16
11

10

Mumbai-Delhi NH-8

Plot Plan

Process Engineering
9

4

7

6
3

5

12

Main Gate

13
X

X

X

X

X

X

X
X
X

14

8

15

X
X

X

X

2

X

X

X

X

X

1

X
X

X

X

X

X

X

X

X

X

Scale- 1:100

Koncept Learning Center
klcenter@gmail.com

AN
8m

8m

8m

14

6m

3m

03R001B

03R001A

03R001C

4m
15

6m

Floor Plan

Process Engineering

03R001D

16

G

E

F

+6.3M

Koncept Learning Center
klcenter@gmail.com

D
Elevation

Process Engineering
+19.3M

+12.3M

+6.3M

03T001

05C001

03R001A/B/C

03R001D

04T001

+0.3M

04P001A/B

Koncept Learning Center
klcenter@gmail.com
Process Data Sheet

Process Engineering

Koncept Learning Center
klcenter@gmail.com
Process Engineering
of Chemical Plant
For Training Workshop
Write us at : klcenter@gmail.com

Koncept Learning Center
klcenter@gmail.com

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Process engineering of chemical plant

  • 1. Process Engineering of Chemical Plant Koncept Learning Center klcenter@gmail.com
  • 2. Block Diagram Process Engineering ‘G’ ‘B’ ‘W’ Reaction Filtration Drying Wet ‘A’ Filtrate Cake Cooling Distillation ‘w’ Koncept Learning Center klcenter@gmail.com ‘P’
  • 3. Flow Sheet Process Engineering Vent To Atmosphere Solvent From Storage M 05C001 03T001 CWR Reactant ‘B’ From Bulk Storage Reactant ‘A’ From Bulk Storage Waste To ETP CWS 03R001A/B/C/D Recovered ‘A’ From Recovery Slurry To Filter 01T001 01P001A/B 02T001 02P001A/B 04T001 Koncept Learning Center klcenter@gmail.com 04P001A/B
  • 4. Equipment List Process Engineering Client Plant Capacity S. No. 1 2 3 4 5 Ton No. Equipment List Technical Specifications Equipment Name Doc.No. Project No. Qty. Op. Sb. M.O.C. Scope 1 - SS-304 K 0 4 - SS-304 K 0 SS-316 K 0 SS-304 C 0 SS-316 K 0 Type Capacity : Cyl./Vert., Flat Bottom/ TopTank : 40 m3 (Gross) Type Capacity : Cyl./Vert., Dished Bottom/Top Jacketed Vessel : 50 m3 (Gross) Agitator for Reactor Type Speed : Propeller, Top Mounted : 150 RPM 4 - 04T001 Product Slurry Storage Tank Type Capacity : Cyl./Vert., Flat Bottom, Conical Top Tank : 40 m3 (Gross) 1 - 04P001 A/B Product Slurry Pump Type Capacity : Horizontal/ Centrifugal Pump : 10 m3/hr 1 1 03T001 Reactant ‘A’ Overhead Tank 03R001 A/B/C/D Reactor 03R001 N01 A/B/C/D Koncept Learning Center klcenter@gmail.com Remarks Rev.
  • 5. Process Water PID-8 PW Code No. Description 03T001 Reactant ‘A’ Overhead Tank 03R001A Reactor 03R001AN01 Agitator for Reactor 03R001A 40-PW-12-15-XP1 From 08P002A/B 50NB N8 N1 50NB N5 N4 Reactant ‘A’ 100-FA-03-09XA1 N6 PID-1 50NB LSH 0301 03T001 LAH 0301 LT 0301 LI 0301 80NB N7 N2 N3 25NB Drain 25NB Drain FAH 0301 FIC 0301 FAL 0301 CR50X40 FT 0301 I 03.2 80-FA-01-12XA1 XV 0302 XV 0301 EL + 6.300M Reactant ‘A’ PID-1 CR50X25 From 01P001A/B Reactant ‘B’ PID-2 CR50X25 FB 80-FA-03-01XA1 50-FB-02-21XB1 25NB Drain 25NB Drain 50-FB-03-06XB1 25NB Drain 50-FA-03-03XA1 PID-9 FG Cooling Water 50-CW-03-07XC1 PID-7 CW To 07U001 TSHH 0301 FA Notes: 1) 2) 3) Waste Gases 100-FG-03-10XG1 M N7 N1 N2 FCV 0301 FA To 05C001 FY 0301 I 03.3 PID-4 To 03R001B/C/D CR50X40 I 03.1 Reactant ‘A’ 50-FA-03-02XA1 25-PW-03-08-XP1 LAL 0301 50-FA-03-05-XA1 EL +19.300M 50-FA-03-04-XA1 I 03.1 FA To 01T001 25-FA-03-12XA1 P&ID Process Engineering N6 I 03.2 N4 N5 CR80X50 TE 0302 N9 TAH 0301 TI 0301 50NB15NB Vent CR80X50 TE 0301 LSH 0302 03R001A TAL 0301 N10 I 03.3 LAH 0302 TW1 80NB From 02P001A/B Cooling Water 50-CW-10-17-XC1 PID-7 CW TI 0302 03R001AN01 N3 From 07P001A/B N8 25NB Drain LT 0302 LI 0302 LAL 0302 100-FP-03-11-FP1 Product Slurry PID-4 FP 25NB R Description Drn Chkd Appd Dt. Client : M/s ABC Co. Plant : 30 TPD of Product ‘P’ Location : Pune (Maharashtra) P & I Drawing For Reaction System PROJECT Hose Koncept Learning Center klcenter@gmail.com DRAWING NUMBER Rev. No. 05001 PID – 05001 – 01 - 101 0 To 04T001
  • 6. PN 16 11 10 Mumbai-Delhi NH-8 Plot Plan Process Engineering 9 4 7 6 3 5 12 Main Gate 13 X X X X X X X X X 14 8 15 X X X X 2 X X X X X 1 X X X X X X X X X X Scale- 1:100 Koncept Learning Center klcenter@gmail.com AN
  • 9. Process Data Sheet Process Engineering Koncept Learning Center klcenter@gmail.com
  • 10. Process Engineering of Chemical Plant For Training Workshop Write us at : klcenter@gmail.com Koncept Learning Center klcenter@gmail.com