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Technical guides for owner/manager of an air
       conditioning system : volume 3


System recognition guideline for
          field visit




                      1
Team

                             France (Project coordinator)
                              Armines - Mines de Paris

                       Austria
                                                             Slovenia
               Austrian Energy Agency
                                                       University of Ljubljana

                      Belgium                                    UK
                 Université de Liège                   Association of Building
                                                            Engineers
                         Italy                                   BRE
                 Politecnico di Torino                   (Building Research
                                                         Establishment Ltd)
                      Portugal
                  University of Porto                    Welsh School of
                                                          Architecture

                           Eurovent-Certification



Authors of this volume
Jerome ADNOT (Armines, France)
Daniela BORY (Armines, France)
Maxime DUPONT (Armines, France)


  The sole responsibility for the content of this publication lies with the
authors. It does not represent the opinion of the European Communities. The
European Commission is not responsible for any use that may be made of the
information contained therein.




                                     2
1



          System recognition guideline for field visit




Different types of air conditioning system have inherently different energy
characteristics and options for improvement (or deterioration), so the correct
identification of the system type is important.

The scope of this guide is to illustrate to the owner or manager of an air
conditioning plant how to produce an inventory of the equipment in place by
answering straightforward non-specialist questions. These can be answered
by walking through the technical rooms and the building and reviewing
existing documents. With this inventory an audit or inspection becomes more
straightforward.

There are two parts to the process – to distinguish between different system
types and to identify the type of heat rejection employed. This guide starts
with an introduction about the air conditioning systems in general. Following
this, two procedures are presented in order to separately define the air
conditioning system and the condensing system. The methods are developed
through simple questions of which the answer can be easily given observing
the system in place. Depending on the subsequent answers, a unique
statement of the type about the system type in place is reached.

Based on the field observations, and on past documentation, the manager
can prepare an updated basic documentation for air conditioning plant
including all documents that could and should available for an auditor or an
inspector to come.




1
  The sole responsibility for the content of this document lies with the authors. It does not
represent the opinion of the Community. The European Commission is not responsible for
any use that may be made of the information contained therein.


                                             3
An introduction to all A/C systems

How AC works

Air conditioners use the same operating principles and basic components as
refrigerators. They cool rooms with one or more cold coils called
evaporator(s). The condenser, a hot coil, releases the collected heat outside.
A compressor, moves a heat transfer fluid (or refrigerant) between the
evaporator and the condenser. The liquid refrigerant evaporates in the indoor
evaporator coil, pulling heat out of indoor air and thereby cooling the room.
The hot refrigerant gas is pumped outdoors into the condenser where it
reverts back to a liquid giving up its heat by the condenser. In commercial and
industrial sites, installations are far more complex, even if they follow the
same principles.


Types of A/C installations

There are several means to condition the air of a building. If cooling needs are
local, the building owner can install one single piece of low capacity cooling
equipment in each room. This is called “room air conditioning” (RAC). If the
building requires A/C in several areas and for longer durations, one often
prefers larger equipment that can cool several rooms at the same time using a
cold carrier. This process is called “central air conditioning” (CAC). The
different types of cold generator described later can be used with each of the
different system types (with a few exceptions).



                                                RAC               CAC

    Window unit                                   X
                                                  X                 X
    Packaged unit
                                           (usually mobile)   (usually fixed)
                                                  X                 X
    Split system
                                               (single)         (multiple)
    VRF                                                             X

    Chiller                                                         X

    Rooftop                                                         X
                                                                     X
    Water Loop Heat Pump System
                                                               (distributed)




                                       4
Cold generating equipment

There are 3 families of cold generating equipments on the market: “packaged
units” (all in one), “split systems” (one outdoor unit with the condenser and the
compressor connected to one or more indoor units composed of evaporators
and fans) and “chillers” (water cooling equipment).

The main difference between the 3 is the carrier by which the “cold” is
transported in cooled areas. This carrier is usually water for chillers,
refrigerant for split systems and air for packaged units.

In most cases, the cooling equipment uses the “vapour compression cycle”
like refrigerators. However, some equipment uses the alternative “absorption
cycle”. This cycle uses a refrigerant/solvent mix (water/ammonium or lithium
bromide/water) and requires a heat source. This kind of installation is however
more expensive and less efficient but uses a less expensive energy source
(CHP heat for instance).


Rejection of the heat

The heat released by the condenser can be rejected either to air or to water.
Air-cooled condensers can either be integrated or located elsewhere in order
to increase installation flexibility. An air-cooled condenser is an air/refrigerant
heat exchanger associated with one or more fans. A water-cooled condenser
is a water/refrigerant heat exchanger that is fed either by a natural source or
by the water network. The cooling water is however usually recycled into a
cooling tower, which may be wet or dry.


Reversibility of the cycle

Reversible equipment can produce heat and cold alternatively or
simultaneously. Technically, the vapour compression cycle is always
reversible but it is not always the case in reality for example when the
installation is equipped with a cooling tower: Although the absorption cycle is
also technically reversible, there is little interest because it is usually more
economic to use directly the heat source to heat the building.


Conditioning of the air

Whatever the carrier used, at the end of the pipe, some air will be cooled in
order to be introduced in the conditioned area. Air-cooling can be done either
locally (in each area) or centrally (before distribution in each area). The first
way needs an extra-ventilation system whereas the second way allows to
control the renewal of the air with fresh air.




                                        5
The control system

Any installation is equipped with sensors (temperature, humidity, air and water
flows) and a control system in order to be able to work correctly and to choose
the comfort level. The number of sensors depends directly on the complexity
of the installation and the flexibility in the comfort level. In addition, clocks,
scheduling tools or occupancy sensors can be added in each area in order to
manage the comfort and save energy more efficiently. It is even possible that
A/C equipments be managed by a building management system (BMS) that
can also be in charge of heating, lighting or other electrical devices.




                                        6
A simple terminology to describe your plant
Some building owners or facility managers have a well-documented
description of their plants. The inventory is then simple and can be based on
Table 1 for the cold generating system and

Table 2 for the heat extraction.

                  Table 1: terminology for cold generation

Cold generating
                                              Description
system
                         All in one equipment that is installed directly in the
                         area to be treated. Ducts supply fresh air and cool
                         the condenser. The condenser can also be located
Packaged unit
                         outside or be water-cooled. The unit can manage the
                         renewal of the air by blowing fresh air. Air supply can
                         be ducted.
                         Small all in one equipment that is installed “through”
Window unit              a wall or a window. The condenser is on the outside
                         panel whereas the evaporator is on the inside panel.
                         A type of packaged unit located on the roof. The air
Rooftop (one type of     supply is made by ducts. In most cases, the
packaged unit)           condenser is air-cooled. The unit can manage the
                         renewal of the air by blowing fresh air.
                         The installation is split into one outdoor unit
                         (compressor and condenser) and one or more indoor
                         units (evaporator and fan). Each indoor unit is linked
Split-system             with the condensing unit by two copper pipes and
                         can be managed independently. Sometimes, it is
                         associated to an AHU in order to manage the
                         renewal of the air.
                         An evolved split-system that allows longer networks,
                         more indoor units, heat-recovery by carrying the
VRF
                         refrigerant in liquid phase and expanding it locally.
                         Each indoor unit is then fed in refrigerant by a loop.
                         It is a water-cooling equipment. Typically the cold
                         water is supplied into a loop at 6°C and returned at
Chiller                  12°C. It can be used either locally by fan coil units or
                         centrally with air handling units that can manage the
                         renewal of the air. It can use the absorption cycle.
                         Several reversible and small capacity heat pumps
                         are located into each treated area and operate on a
                         water loop. That process allows to recover the heat.
Water Loop Heat
                         The temperature of the loop is controlled by a heat
Pump System
                         source (boiler, heat exchanger) in winter and heat
                         extractor (cooling tower, cold generating system) in
                         summer.




                                       7
Table 2 : terminology for heat rejection
Condenser Source                                 Description
                                 The outside air directly cools the
                                 condenser. One or several fans make
Air
                                 air circulate through the heat
                                 exchanger.
                                 Water from the network is used to cool
Water     Network                the condenser. The heated water
                                 obtained is then wasted.
                                 Water from a natural source is pumped
                                 and used to cool the condenser. The
Water     Natural source
                                 heated water obtained is then rejected
                                 to the source.
                                 Water is pumped into the condenser in
                                 order to cool the refrigerant. The heated
                                 water obtained is then cooled by the air
Water     Dry-cooler             through a heat-exchanger often
                                 associated to several fans. The water is
                                 not wasted because of the closed
                                 circuit.
                                 Water is pumped into the condenser in
                                 order to cool the refrigerant. The heated
Water     Wet cooling tower      water obtained is then directly sprayed
                                 into a fresh airflow so that it evaporates
                                 partially. Make-up water is then needed.
                                 Water is pumped into the condenser in
                                 order to cool the refrigerant. The heated
                                 water obtained circulates into a heat-
                                 exchanger placed into a fresh airflow
Water     Wet-dry cooling tower
                                 and on which secondary water is
                                 sprayed. Make-up water is then needed
                                 but in lower volume and there is no
                                 direct contact between the two circuits.


A detailed tour of the building can obtain the necessary information about the
installation in order to determine the type of equipment in place. The existence
of certain components implies a certain functioning of the installation. In order
to help managers to determine the components and then the functioning of
the A/C system, this document asks several questions to be answered during
the tour on the installation. The objective of the first method proposed is to
determine the kind of cold generating equipment and the ventilation mode.
Then, the aim of the following method is to determine the kind of heat
rejection of the cold generating equipment.




                                       8
A 5 STEPS METHOD TO DETERMINE THE TYPE OF INSIDE
    HEAT EXTRACTION FROM INSIDE ROOMS OF AN AIR-
                CONDITIONING SYSTEM


Step 1: Is the cold generating system used for several zones? (locate the
compressor and relate them to zones)

If different zones are cooled by only one cold generating system, the
installation is centralised whereas it is decentralised when each zone or room
is equipped with one cold generating equipment.

Step 2: Is there a “fluid link” between each cold generating equipments ?

A fluid link usually transfers the “cold”. Therefore, when there is a fluid link, we
have usually a centralised system. However, water loop heat pump systems
(WLHPS) consist of one heat pump per area which are linked by a water loop
which does not carry the cold. This kind of installation is also considered as a
central air conditioning system. On the other hand, when there is no “fluid link”
between all cold generating equipments and cooled spaces, the installation is
totally decentralised. Such a decentralised installation can be based on
“packaged units” (mobile or not), “window units” (fixed) or “split systems”
(outdoor and indoor units).




                             Cold
                           generating
                           equipment                 Air ?

             Water or Refrigerant ?


                         One or more                One or more
                             heat                     thermal
                                              Air
                         exchangers ?                 zones ?


Step 3: What is the nature of the link between the cold generating equipment
and the rest of the equipment ?

For central air conditioning (excluding WLHPS), three carriers are possible to
transport the cold: direct air link, indirect water link and indirect refrigerant link.



                                          9
The kind of link with the building is associated to a certain type of cold
generating equipment.
   - A direct air link or by air ducts (larger in diameter than pipes) means
      that the cold generating equipment is a packaged unit.
   - An indirect water link by medium diameter water pipes means that the
      cold generating equipment is a chiller.
   - An indirect refrigerant link by small diameter pipes means that the cold
      generating equipment is a split system (either single split or multisplit or
      VRF).

A special category of split-systems has recently been developed: variable
refrigerant flow (VRF)2. The difference with simple split-systems is that the
liquid refrigerant is distributed and expanded locally (as opposed to centrally)
allowing multiple indoor units, longer networks and individual controls.


Step 4: What kind of fluid is distributed to cooled areas ?

When the installation is chiller based, the cold water is distributed then used to
cool the air which is introduced in each areas. That heat exchange can be
made either locally (in each area) in “fan coil units” (FCU) or centrally (before
air distribution to each area) in an “air handling unit” (AHU). In a FCUs the air
is only cooled (or heated) requiring an additional ventilation system for the air
change. In an AHU, the air can also be humidified and renewed.


Step 5: Where is the cold generating equipment located?

The location of the cold generating equipment determines the nature of
packaged units:
   - The cold generating equipment is installed vertically and located
      directly in the area being air conditioned. It can also be located in
      another room and linked to the air conditioned area by air ducts. This
      indoor cold generating equipment is called a packaged unit.
   - The cold generating equipment is installed horizontally, located outside
      most of the time on the roof and linked to the air conditioned area by air
      ducts. This outdoor cold generating equipment is a special packaged
      unit which is called rooftop unit.

Packaged units in general are often used to air condition at a single thermal
comfort (single thermal zone) : supermarkets for rooftops, computer rooms for
packaged units.




2
  VRF can also be called VRV (variable refrigerant volume) for DAIKIN which
is the initiator of the technology


                                       10
Conclusion

This questionnaire must be completed for each cold generating system. The
output of this questionnaire is a number (1 to 6). The association of that
number and the letter (A to G) obtained by the other questionnaire (paragraph
x) allows to determine the type of any installation. The diagram of the
installation in question is then provided in appendix 3. The following diagram
is a graphical translation of the previous 5 steps method.




                                     11
One air conditioning system                   One air conditioning system
                       per room to treat          Type of        for several rooms to treat
                                                  system
                                                     Refrigerant (low diameter     Fluid link    Air (direct or indirect by
                 « Fluid
    No                       Yes                              pipes)              between the     high diameter ducts)
                  link »
                                                                                 building and
                between
                                                                                 the technical
                systems
                                                                                     room?
                                                                                         Water (mean
                                                                                        diameter pipes)
                                                Split systems                       Chiller                        Packaged unit
                                                                                                                     Place of
                                                                       Water                     Air      Inside     the cold      Roof
                                                                                   Carrier?
                                                                                                                    generating
                                                                                                                     system?
Window (fixed
packaged unit)                                   Multisplit                      Chiller + FCU                     Packaged unit
                                                    (2)                                (4)                              (6)
   Mobile
packaged unit          Water loop heat
                                                    VRF                          Chiller + AHU                        Rooftop
 Single split           pump system
                                                     (3)                               (5)                              (7)
   system                    (1)
                                                                  12
A 4 STEPS METHOD TO DETERMINE THE TYPE OF HEAT
   REJECTION OF AN AIR-CONDITIONING SYSTEM TO THE
                       OUTSIDE




                                 Air
                                        Dry or wet
               Outside                     heat                           Water ?

                                       exchanger ?
                                                 Water or Refrigerant ?

                 Air or Water?
                                         Cold
                                       generating
                                       equipment


Step 1: What is the nature of the link between the cold generating equipment
and the outside ?

Three vectors exist in order to transport the heat to be rejected: direct air link,
indirect water link and indirect refrigerant link. The kind of link with the outside
is associated to a certain type of heat extraction.
    - A direct air link (for outside cold generating equipment) or by large
       diameter air ducts (for cold generating equipment located in a technical
       room) but always through a integrated fan signifies that the cold
       generating equipment is air cooled.
    - An indirect water link by medium diameter pipes signifies that the cold
       generating equipment is water cooled.
    - An indirect refrigerant link by small diameter pipes means that the cold
       generating equipment is air cooled but the air cooled condenser is not
       integrated to the cold generating equipment and the refrigerant has to
       be sent to the condenser.


Step 2: What is the type of the water circuit in case the equipment is water-
cooled?

There are two ways to cool a cold generating equipment by water:
   - The water circuit is open and the water is either pumped from a natural
      source (sea, lake, river) or directly taken from the network and rejected
      after use.



                                        13
-   The water circuit is closed and the water is recycled in a cooling tower
       (with limited water addition).


Step 3: Is there a collection basin at the bottom of the cooling tower ?

Cooling towers can be « dry » or « wet ». Dry cooling towers are composed of
a simple air/water heat exchanger and a fan so that there is no contact
between the two fluids (water of the cold generating equipment and outside
air). Wet cooling towers uses the latent energy of the water when vaporizing
because there is a contact between water and air. In case of a wet cooling
tower, the non-vaporized water is collected into a basin to be re-used after
limited addition of fresh water.


Step 4: Where does the sprayed water come from ?

It is possible to distinguish two types of wet cooling towers: closed and open
cooling towers. In the first type (closed), there is no contact between the
primary water which cools the cold generating equipment and the outside air.
There are two water circulations: the primary water passes in a heat
exchanger on which secondary water is sprayed and air is ventilated. The
secondary circuit needs back-up because water is partially vaporized. In the
second type (open), the water which cools the cold generating equipment is in
direct contact with the outside air. The water is sprayed on an exchange
surface through which air is fanned. As the water vaporization is more
important, the plume is also more important.

Conclusion

This diagram is a graphical translation of the previous 4 steps method. This
questionnaire must be fulfill for each cold generating system. The output of
this questionnaire is a letter (A to G). The association of that letter and the
number (1 to 6) obtained by the other questionnaire allows to determine the
type of any installation.




                                       14
Fan
                 Yes     integrated in     No
                           the cold
                          generating
                          equipment
                       Refrigerant (low diameter        Fluid link     Water (mean diameter
                                pipes)                   between               pipes)
                                                       the system
                                                         and the
                                                         outside?
                                                                 Close (cooling
                                                                    tower)             Type of       Open
                                                                                        water
                                                                                        loop?
                                                                 Collection
                                                      Yes          basin          No
                                                                 under the
                                                                  cooling
                                                                  tower?
                                    Cold
                                  generating        Origin of     Independent               Lake,                    Water
                                  equipment            the           circuit                river     Origin of     network
                                                    sprayed                                          the water?
                                                     water?
                                                   Wet cooling                                      Natural water
                                                     tower                                           condenser
                                                       (C)                                               (F)
Integrated air         Non integrated           Wet-dry cooling               Dry cooling           Network water
  condenser            air condenser                tower                       tower                 condenser
     (A)                     (B)                     (D)                          (E)                    (G)
                                                            15
Detailed information collection3

After or before that inventory phase, it can be necessary to collect or generate
several documents concerning the installation. A list of the information needed
is given in Table 3.

                                   Table 3

               NECESSARY INFORMATION                              AVAILABILITY

        List of cold generators, terminal units, associated
CHK 1
        auxiliaries and control systems with their locations

        Manufacturer's data concerning the main
CHK 2
        components of the air-conditioning installation

        List of the different thermal zones and main
CHK 3
        characteristics (timetables, occupancy, activity…)

        Type of temperature control (set points adjustable by
CHK 4
        occupants or fixed by the building owner...)

        Type of operation management (timers, clocks,
CHK 5
        occupancy sensors, BMS...) of the installation
        Maintenance log book on cold generators (leakage,
CHK 6   cleaning of heat exchangers in cold generator and
        terminal units, repairs...)
        Maintenance log book on auxiliaries to cold
CHK 7
        generators (ventilation system, cooling towers...)
        Maintenance and adjustments log book on the
CHK 8   control and management systems (automation,
        sensors...)
        Commissioning results on absorbed power (calculated,
CHK 9   measured...) by the ventilation system for a normal
        delivered air flow
        Estimate of the thermal load for each cold generating
CHK
        equipment (if not monitored, use the description of
10
        thermal zones of CHK 3 with ratios)
        Records of any issues or complaints on the indoor
CHK
        thermal comfort (temperature, humidity, ventilation...)
11
        in each thermal zones




3
  This part would be easier if you have a continuous improvement of technical
documents, for instance by contracted HVAC operator.


                                      16
CHK      Information about the BMS (managed equipments,
12       set-points, operation, maintenance...)
         Information about the monitoring station if any
CHK
         (managed       equipments, parameters   tracked,
13
         efficiency records...)


All these documents can be useful to determine the efficiency of the main
components of the installation and how they work. An expert must examine
the documents and verify that equipments are in place on the installation.

It is however possible that all this information is not available. Nevertheless, it
is possible to get details about some components of the air-conditioning
system by carrying out a detailed walkthrough inspection of the building (and
looking at the plates of the equipments) or talking with the maintenance
manager or with subcontractors.




                                        17
AIR CONDITIONING SYSTEM DIAGRAMS

                                      LEGEND
              Water                     Air                Refrigerant

              Expansion
                                        Fan                Compressor
              valve

              Condenser                 Evaporator         Cooling tower



Room air conditioning systems (RAC):

                                              Individual packaged unit: in most
                                              cases, these units are mobile. The
                 Zone equipped                air which cools the equipment is
                 with a packaged              then directly taken in the room
                       unit
                                              and must be extracted outdoor in
                                              order to avoid heating the space.
                                              This unit can also be located in a
                                              technical room and then air has to
                                              be ducted into the treated space.


                                              Individual window unit: This is a
                                              subdivision of packaged units
                                              which are necessarily fixed. The
                                              main advantage is that the heat is
                                              rejected outside.
                   Zone equipped
                   with a window
                        unit




                                              Individual split system: in most
                                              cases, these units are composed
                                              of one outdoor unit and one (for
                                              individual systems) or more indoor
                                              units. They can either be fixed or
                      Zone equipped           mobile. The indoor unit can also
                       with a split
                         system
                                              be associated to an air network
                                              (ducts) in order to provide cooled
                                              air in a large space.




                                        18
Central air conditioning systems (CAC):

Chillers

                                               FCU                          Air cooled chiller with FCUs (4A-
                                                                            4B) : a FCU can be associated to
                                                                            an air network (ducts) in order to
                                                                            provide cooled air in a larger
                                                                            spaces using simple grilles. The
 Air condenser integrated Air cooled chiller
      (A) or not (B)
                                                       Building             air condenser can be integrated or
                                                                            not

                                                                            Air cooled chiller with AHU (5A-
                                                     AHU                    5B): the use of an AHU allows to
                                                                            take in charge the renew of the
                                                  Building
                                                 with grilles
                                                                            air. The cool air is the distributed
                                                                            through simple grilles. The air
 Air condenser integrated Air cooled chiller
                                                     Vivitiated air
                                                                            condenser can be integrated or
      (A) or not (B)
                                                                            not

                                               FCU
                                                                            Water (wasted) cooled chiller with
                                                                            FCUs (4A-4B): the water used to
                                                                            condense the refrigerant is taken
     Network
      (G) or                                                                from either a natural source or the
      natural
    source (F)                                                              network but is totally wasted in the
                                                                            two cases. The cost can then be
                      Water cooled chiller              Building
                                                                            very high.


                                                                           Water (wasted) cooled chiller with
                                                     AHU                   AHU (5A-5B): the water used to
  Network                                                                  condense the refrigerant is taken
   (G) or
   natural
                                                  Building
                                                 with grilles
                                                                           from either a natural source or the
 source (F)
                                                                           network but is totally wasted in the
                   Water cooled chiller
                                                     Vivitiated air
                                                                           two cases. The water bill can then
                                                                           be very high



                                                                            Water (recycled) cooled chiller
                                               FCU
                                                                            with FCUs (4C-4D-4E): the water
                                                                            used to condense the refrigerant
                                                                            is recycled totally or partially in the
                                                                            cooling tower. Water bill is then
                                                                            reduced.
                 Water cooled chiller                   Building




                                                                      19
Water (recycled) cooled chiller
                                                                AHU
                                                                                        with AHU (4C-4D-4E): the water
                                                                                        used to condense the refrigerant
                                                            Building
                                                                                        is recycled totally or partially in the
                                                           with grilles
                                                                                        cooling tower. Water bill is then
                                                                                        reduced.
               Water cooled chiller
                                                                 Vivitiated air




Packaged units

                                                                                        Air cooled packaged unit (6A-6B-
                                                                                        7A-7B) : it can be located either
                                                                     Building           into the room to treat or into
                                                                    with grilles
                                                                                        another room or outside (rooftop)
                                                          Vivitiated air
                                                                                        providing the air by ducts and
 Air condenser integrated
      (A) or not (B)
                               Air cooled packaged unit                                 grilles for a better temperature
                                                                                        homogenisation

                                                                                        Water (wasted) cooled packaged
                                                                                        unit (6F-6G-7F-7G) : the water
   Network
    (G) or
                                                                    Building
                                                                                        used to condense the refrigerant
    natural
  source (F)
                                                                   with grilles         is taken from either a natural
                                                                                        source or the network but is totally
                                                          Vivitiated air
                       Water cooled packaged unit                                       wasted in the two cases. The
                                                                                        water bill can then be very high

                                                                                        Water (recycled) cooled packaged
                                                                                        unit (6F-6G-7F-7G) : the water
                                                                                        used to condense the refrigerant
                                                                Building
                                                                                        is recycled totally or partially in the
                                                               with grilles
                                                                                        cooling tower. Water bill is then
                                                                                        reduced.
                   Water cooled packaged             Vivitiated air
                            unit




Split systems and VRFs

                                                Indoor units                            Air cooled split system (2F-2G-3F-
                                                                                        3G) : it is not possible to
                                                                                        distinguish between a simple split
                                                                                        system and a VRF. Several indoor
                                                                                        units can be associated to one
     Air cooled outdoor unit                                        Building            outdoor unit.




                                                                                   20
Indoor units                      Water (wasted) cooled split
                                                                             system (2F-2G-3F-3G) : the
   Network                                                                   “outside” unit is in that case
    (G) or
    natural                                                                  located in a technical room.
  source (F)



               Water cooled outdoor unit                   Building




Water loop heat pump system (WLHPS)

          Cooler
                                                                             Water loop heat pump system (1)
     (cooling system,
     cooling tower…)                                                         : a pump can provide cool air
                                                                             either by a single inlet for small
                       Water loop
                                                                             areas or by several grilles using
          Heater                                                             ducts for larger areas. One heat
     (heat exchanger,
        boiler…)                                   Building with heat
                                                         pumps
                                                                             pump can heat the air of an area
                                                                             while another can cool the air of
                                                                             another area.




                                                                        21
Condenser types:

The following figures present the diagrams of the principal additional heat
rejection equipments:

                                               Non-integrated air condenser (B) :
                                               a FCU can be associated to an air
    Air cooled air-                            network (ducts) in order to provide
  conditioning system
                            Condenser          cooled air in a larger spaces using
                                               simple grilles. The air condenser
                                               can be integrated or not.



                                               Dry cooling tower (E) : it is called
                                               “dry” or “close” because there is
   Water cooled air-
                                               no direct contact between the air
                            Air/water
  conditioning system
                               heat            and the water which cools the
                            exchanger          condenser of the air-conditioning
                                               equipment.



                            Droplet            Wet cooling tower (C) : it is called
                             filter
                                               “wet” or “open” because there is a
                            Spray              direct contact between the air and
   Water cooled air-
  conditioning system
                             Heat              the water which cools the
                             exchanger
                                               condenser of the air-conditioning
                             Collection
                               basin
                                               equipment.



                            Droplet            Wet/dry cooling tower (A) : the
                             filter
                                               water which cools the condenser
                            Spray              of the air-conditioning equipment
   Water cooled air-
  conditioning system
                             Heat              flows into a heat exchanger on
                             exchanger
                                               which is sprayed the recycled
                             Collection
                               basin
                                               water from another source and




                                          22
CHECKING THERMAL COMFORT AND VENTILATION
                  RATES

Thermal comfort

The concept of thermal comfort is to define temperature and humidity
conditions which are acceptable by most of occupants. Therefore, the comfort
depends on the use of the room (apartments, offices, workshops...) and on
results from physiological and psychological studies because of the
subjectivity effect. It depends particularly on weather conditions: in the
residential sector for example, it is well-known that an environment with 18°C
or 19°C will be felt comfortable in winter, but can appear too cold if the outside
temperature is higher than 35°C. The following figure presents winter and
summer comfort zones defined by ASHRAE.




 Figure: ASHRAE summer and winter comfort zones (ANSI/ASHRAE 55)

This diagram shows that it is possible to increase a little temperature and
humidity set points and then save energy while remaining in the thermal
comfort zone. It is of course possible for building owners to reduce air
conditioning requirements by increasing the temperature, the humidity or both



                                       23
and then to go out from the thermal comfort zone if occupants needs are
lower.


The change of the air

It is necessary to distinguish the “fresh air flow” which is fixed by the
automation, and the “blowing flow”, which must allow to extract the heat to
ensure, either hygiene conditions (hospital, kitchens…) and/or of comfort
conditions (habitat, tertiary sector), or the quality of products manufactured or
conditioned (micro-electronic, pharmaceutical...). The two following tables
(ASHRAE Standard 62-2001, Ventilation for acceptable indoor air quality,
ASHRAE, 2001) gather the minimal new air flows for buildings with non-
specific and specific pollutions.

                        Zones without specific pollution

                                             Non smoking
             Use of the area                                    Smoking area
                                                 area
             Primary and secondary
                                              15 m3/h/occ
                      school
Teaching        Secondary school,
                                              18 m3/h/occ
                     university
              Workshop, laboratory            18 m3/h/occ
            Dormitory, resting room,
Resting                                       18 m3/h/occ        25 m3/h/occ
                        cell
             Reception, post-office,
Office                                        18 m3/h/occ        25 m3/h/occ
                   bank, library
               Hall, meeting room,
Meeting                                       18 m3/h/occ        30 m3/h/occ
            religious site, foyer, club
Commercial     Shop, supermarket              22 m3/h/occ
           Restaurant, pub, canteen,
Eating                                        22 m3/h/occ        30 m3/h/occ
                   dining room
              Swimming-pool (per
                                              22 m3/h/occ
                   sportsman)
Sport
             Other (per sportsman)            25 m3/h/occ
             General (per spectator)          18 m3/h/occ        30 m3/h/occ


Concerning bed rooms of less than 3 occupants, the minimal flow of new air is
30 m3/h for the whole room.




                                       24
Zones with specific pollution

                 Use of the area                          Non smoking area
Individual     use
                          Bathroom, toilets                 15 m3/h/room
room
                             Isolated toilets                30 m3/h/room
                           Isolated bathroom                 45 m3/h/room
Collective     use   Isolated bathroom with toilets          60 m3/h/room
room                    Shower and toilets room          30 + 15N m3/h/room*
                              Lavabo room                10 + 15N m3/h/room*
                                Laundry                        5 m3/h/m2
Kitchen                         Smallest                     15 m3/h/meal
                       <150 simultaneous meals               25 m3/h/meal
                       <500 simultaneous meals           20 m3/h/room; >3750
                                                                  m3/h
                                                             3
                       <1500 simultaneous meals          15 m /h/room; >10000
                                                                  m3/h
                                                             3
                       >1500 simultaneous meals          10 m /h/room; >22000
                                                                  m3/h

* : N is the quantity of equipment in the room

Temperature, humidity and flow set points are the first points to check when
verifying the automation. Indeed, a temperature and/or a humidity to low lead
to an over consumption of the cooling system and flows too high lead to over
consumption of fans. Therefore, it is advised to fix these set points at the
minimum hygiene and comfort requirements.




                                       25

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Technical guides for owner/manager of an air conditioning system: volume 3 - System recognition guideline for field visit

  • 1. Technical guides for owner/manager of an air conditioning system : volume 3 System recognition guideline for field visit 1
  • 2. Team France (Project coordinator) Armines - Mines de Paris Austria Slovenia Austrian Energy Agency University of Ljubljana Belgium UK Université de Liège Association of Building Engineers Italy BRE Politecnico di Torino (Building Research Establishment Ltd) Portugal University of Porto Welsh School of Architecture Eurovent-Certification Authors of this volume Jerome ADNOT (Armines, France) Daniela BORY (Armines, France) Maxime DUPONT (Armines, France) The sole responsibility for the content of this publication lies with the authors. It does not represent the opinion of the European Communities. The European Commission is not responsible for any use that may be made of the information contained therein. 2
  • 3. 1 System recognition guideline for field visit Different types of air conditioning system have inherently different energy characteristics and options for improvement (or deterioration), so the correct identification of the system type is important. The scope of this guide is to illustrate to the owner or manager of an air conditioning plant how to produce an inventory of the equipment in place by answering straightforward non-specialist questions. These can be answered by walking through the technical rooms and the building and reviewing existing documents. With this inventory an audit or inspection becomes more straightforward. There are two parts to the process – to distinguish between different system types and to identify the type of heat rejection employed. This guide starts with an introduction about the air conditioning systems in general. Following this, two procedures are presented in order to separately define the air conditioning system and the condensing system. The methods are developed through simple questions of which the answer can be easily given observing the system in place. Depending on the subsequent answers, a unique statement of the type about the system type in place is reached. Based on the field observations, and on past documentation, the manager can prepare an updated basic documentation for air conditioning plant including all documents that could and should available for an auditor or an inspector to come. 1 The sole responsibility for the content of this document lies with the authors. It does not represent the opinion of the Community. The European Commission is not responsible for any use that may be made of the information contained therein. 3
  • 4. An introduction to all A/C systems How AC works Air conditioners use the same operating principles and basic components as refrigerators. They cool rooms with one or more cold coils called evaporator(s). The condenser, a hot coil, releases the collected heat outside. A compressor, moves a heat transfer fluid (or refrigerant) between the evaporator and the condenser. The liquid refrigerant evaporates in the indoor evaporator coil, pulling heat out of indoor air and thereby cooling the room. The hot refrigerant gas is pumped outdoors into the condenser where it reverts back to a liquid giving up its heat by the condenser. In commercial and industrial sites, installations are far more complex, even if they follow the same principles. Types of A/C installations There are several means to condition the air of a building. If cooling needs are local, the building owner can install one single piece of low capacity cooling equipment in each room. This is called “room air conditioning” (RAC). If the building requires A/C in several areas and for longer durations, one often prefers larger equipment that can cool several rooms at the same time using a cold carrier. This process is called “central air conditioning” (CAC). The different types of cold generator described later can be used with each of the different system types (with a few exceptions). RAC CAC Window unit X X X Packaged unit (usually mobile) (usually fixed) X X Split system (single) (multiple) VRF X Chiller X Rooftop X X Water Loop Heat Pump System (distributed) 4
  • 5. Cold generating equipment There are 3 families of cold generating equipments on the market: “packaged units” (all in one), “split systems” (one outdoor unit with the condenser and the compressor connected to one or more indoor units composed of evaporators and fans) and “chillers” (water cooling equipment). The main difference between the 3 is the carrier by which the “cold” is transported in cooled areas. This carrier is usually water for chillers, refrigerant for split systems and air for packaged units. In most cases, the cooling equipment uses the “vapour compression cycle” like refrigerators. However, some equipment uses the alternative “absorption cycle”. This cycle uses a refrigerant/solvent mix (water/ammonium or lithium bromide/water) and requires a heat source. This kind of installation is however more expensive and less efficient but uses a less expensive energy source (CHP heat for instance). Rejection of the heat The heat released by the condenser can be rejected either to air or to water. Air-cooled condensers can either be integrated or located elsewhere in order to increase installation flexibility. An air-cooled condenser is an air/refrigerant heat exchanger associated with one or more fans. A water-cooled condenser is a water/refrigerant heat exchanger that is fed either by a natural source or by the water network. The cooling water is however usually recycled into a cooling tower, which may be wet or dry. Reversibility of the cycle Reversible equipment can produce heat and cold alternatively or simultaneously. Technically, the vapour compression cycle is always reversible but it is not always the case in reality for example when the installation is equipped with a cooling tower: Although the absorption cycle is also technically reversible, there is little interest because it is usually more economic to use directly the heat source to heat the building. Conditioning of the air Whatever the carrier used, at the end of the pipe, some air will be cooled in order to be introduced in the conditioned area. Air-cooling can be done either locally (in each area) or centrally (before distribution in each area). The first way needs an extra-ventilation system whereas the second way allows to control the renewal of the air with fresh air. 5
  • 6. The control system Any installation is equipped with sensors (temperature, humidity, air and water flows) and a control system in order to be able to work correctly and to choose the comfort level. The number of sensors depends directly on the complexity of the installation and the flexibility in the comfort level. In addition, clocks, scheduling tools or occupancy sensors can be added in each area in order to manage the comfort and save energy more efficiently. It is even possible that A/C equipments be managed by a building management system (BMS) that can also be in charge of heating, lighting or other electrical devices. 6
  • 7. A simple terminology to describe your plant Some building owners or facility managers have a well-documented description of their plants. The inventory is then simple and can be based on Table 1 for the cold generating system and Table 2 for the heat extraction. Table 1: terminology for cold generation Cold generating Description system All in one equipment that is installed directly in the area to be treated. Ducts supply fresh air and cool the condenser. The condenser can also be located Packaged unit outside or be water-cooled. The unit can manage the renewal of the air by blowing fresh air. Air supply can be ducted. Small all in one equipment that is installed “through” Window unit a wall or a window. The condenser is on the outside panel whereas the evaporator is on the inside panel. A type of packaged unit located on the roof. The air Rooftop (one type of supply is made by ducts. In most cases, the packaged unit) condenser is air-cooled. The unit can manage the renewal of the air by blowing fresh air. The installation is split into one outdoor unit (compressor and condenser) and one or more indoor units (evaporator and fan). Each indoor unit is linked Split-system with the condensing unit by two copper pipes and can be managed independently. Sometimes, it is associated to an AHU in order to manage the renewal of the air. An evolved split-system that allows longer networks, more indoor units, heat-recovery by carrying the VRF refrigerant in liquid phase and expanding it locally. Each indoor unit is then fed in refrigerant by a loop. It is a water-cooling equipment. Typically the cold water is supplied into a loop at 6°C and returned at Chiller 12°C. It can be used either locally by fan coil units or centrally with air handling units that can manage the renewal of the air. It can use the absorption cycle. Several reversible and small capacity heat pumps are located into each treated area and operate on a water loop. That process allows to recover the heat. Water Loop Heat The temperature of the loop is controlled by a heat Pump System source (boiler, heat exchanger) in winter and heat extractor (cooling tower, cold generating system) in summer. 7
  • 8. Table 2 : terminology for heat rejection Condenser Source Description The outside air directly cools the condenser. One or several fans make Air air circulate through the heat exchanger. Water from the network is used to cool Water Network the condenser. The heated water obtained is then wasted. Water from a natural source is pumped and used to cool the condenser. The Water Natural source heated water obtained is then rejected to the source. Water is pumped into the condenser in order to cool the refrigerant. The heated water obtained is then cooled by the air Water Dry-cooler through a heat-exchanger often associated to several fans. The water is not wasted because of the closed circuit. Water is pumped into the condenser in order to cool the refrigerant. The heated Water Wet cooling tower water obtained is then directly sprayed into a fresh airflow so that it evaporates partially. Make-up water is then needed. Water is pumped into the condenser in order to cool the refrigerant. The heated water obtained circulates into a heat- exchanger placed into a fresh airflow Water Wet-dry cooling tower and on which secondary water is sprayed. Make-up water is then needed but in lower volume and there is no direct contact between the two circuits. A detailed tour of the building can obtain the necessary information about the installation in order to determine the type of equipment in place. The existence of certain components implies a certain functioning of the installation. In order to help managers to determine the components and then the functioning of the A/C system, this document asks several questions to be answered during the tour on the installation. The objective of the first method proposed is to determine the kind of cold generating equipment and the ventilation mode. Then, the aim of the following method is to determine the kind of heat rejection of the cold generating equipment. 8
  • 9. A 5 STEPS METHOD TO DETERMINE THE TYPE OF INSIDE HEAT EXTRACTION FROM INSIDE ROOMS OF AN AIR- CONDITIONING SYSTEM Step 1: Is the cold generating system used for several zones? (locate the compressor and relate them to zones) If different zones are cooled by only one cold generating system, the installation is centralised whereas it is decentralised when each zone or room is equipped with one cold generating equipment. Step 2: Is there a “fluid link” between each cold generating equipments ? A fluid link usually transfers the “cold”. Therefore, when there is a fluid link, we have usually a centralised system. However, water loop heat pump systems (WLHPS) consist of one heat pump per area which are linked by a water loop which does not carry the cold. This kind of installation is also considered as a central air conditioning system. On the other hand, when there is no “fluid link” between all cold generating equipments and cooled spaces, the installation is totally decentralised. Such a decentralised installation can be based on “packaged units” (mobile or not), “window units” (fixed) or “split systems” (outdoor and indoor units). Cold generating equipment Air ? Water or Refrigerant ? One or more One or more heat thermal Air exchangers ? zones ? Step 3: What is the nature of the link between the cold generating equipment and the rest of the equipment ? For central air conditioning (excluding WLHPS), three carriers are possible to transport the cold: direct air link, indirect water link and indirect refrigerant link. 9
  • 10. The kind of link with the building is associated to a certain type of cold generating equipment. - A direct air link or by air ducts (larger in diameter than pipes) means that the cold generating equipment is a packaged unit. - An indirect water link by medium diameter water pipes means that the cold generating equipment is a chiller. - An indirect refrigerant link by small diameter pipes means that the cold generating equipment is a split system (either single split or multisplit or VRF). A special category of split-systems has recently been developed: variable refrigerant flow (VRF)2. The difference with simple split-systems is that the liquid refrigerant is distributed and expanded locally (as opposed to centrally) allowing multiple indoor units, longer networks and individual controls. Step 4: What kind of fluid is distributed to cooled areas ? When the installation is chiller based, the cold water is distributed then used to cool the air which is introduced in each areas. That heat exchange can be made either locally (in each area) in “fan coil units” (FCU) or centrally (before air distribution to each area) in an “air handling unit” (AHU). In a FCUs the air is only cooled (or heated) requiring an additional ventilation system for the air change. In an AHU, the air can also be humidified and renewed. Step 5: Where is the cold generating equipment located? The location of the cold generating equipment determines the nature of packaged units: - The cold generating equipment is installed vertically and located directly in the area being air conditioned. It can also be located in another room and linked to the air conditioned area by air ducts. This indoor cold generating equipment is called a packaged unit. - The cold generating equipment is installed horizontally, located outside most of the time on the roof and linked to the air conditioned area by air ducts. This outdoor cold generating equipment is a special packaged unit which is called rooftop unit. Packaged units in general are often used to air condition at a single thermal comfort (single thermal zone) : supermarkets for rooftops, computer rooms for packaged units. 2 VRF can also be called VRV (variable refrigerant volume) for DAIKIN which is the initiator of the technology 10
  • 11. Conclusion This questionnaire must be completed for each cold generating system. The output of this questionnaire is a number (1 to 6). The association of that number and the letter (A to G) obtained by the other questionnaire (paragraph x) allows to determine the type of any installation. The diagram of the installation in question is then provided in appendix 3. The following diagram is a graphical translation of the previous 5 steps method. 11
  • 12. One air conditioning system One air conditioning system per room to treat Type of for several rooms to treat system Refrigerant (low diameter Fluid link Air (direct or indirect by « Fluid No Yes pipes) between the high diameter ducts) link » building and between the technical systems room? Water (mean diameter pipes) Split systems Chiller Packaged unit Place of Water Air Inside the cold Roof Carrier? generating system? Window (fixed packaged unit) Multisplit Chiller + FCU Packaged unit (2) (4) (6) Mobile packaged unit Water loop heat VRF Chiller + AHU Rooftop Single split pump system (3) (5) (7) system (1) 12
  • 13. A 4 STEPS METHOD TO DETERMINE THE TYPE OF HEAT REJECTION OF AN AIR-CONDITIONING SYSTEM TO THE OUTSIDE Air Dry or wet Outside heat Water ? exchanger ? Water or Refrigerant ? Air or Water? Cold generating equipment Step 1: What is the nature of the link between the cold generating equipment and the outside ? Three vectors exist in order to transport the heat to be rejected: direct air link, indirect water link and indirect refrigerant link. The kind of link with the outside is associated to a certain type of heat extraction. - A direct air link (for outside cold generating equipment) or by large diameter air ducts (for cold generating equipment located in a technical room) but always through a integrated fan signifies that the cold generating equipment is air cooled. - An indirect water link by medium diameter pipes signifies that the cold generating equipment is water cooled. - An indirect refrigerant link by small diameter pipes means that the cold generating equipment is air cooled but the air cooled condenser is not integrated to the cold generating equipment and the refrigerant has to be sent to the condenser. Step 2: What is the type of the water circuit in case the equipment is water- cooled? There are two ways to cool a cold generating equipment by water: - The water circuit is open and the water is either pumped from a natural source (sea, lake, river) or directly taken from the network and rejected after use. 13
  • 14. - The water circuit is closed and the water is recycled in a cooling tower (with limited water addition). Step 3: Is there a collection basin at the bottom of the cooling tower ? Cooling towers can be « dry » or « wet ». Dry cooling towers are composed of a simple air/water heat exchanger and a fan so that there is no contact between the two fluids (water of the cold generating equipment and outside air). Wet cooling towers uses the latent energy of the water when vaporizing because there is a contact between water and air. In case of a wet cooling tower, the non-vaporized water is collected into a basin to be re-used after limited addition of fresh water. Step 4: Where does the sprayed water come from ? It is possible to distinguish two types of wet cooling towers: closed and open cooling towers. In the first type (closed), there is no contact between the primary water which cools the cold generating equipment and the outside air. There are two water circulations: the primary water passes in a heat exchanger on which secondary water is sprayed and air is ventilated. The secondary circuit needs back-up because water is partially vaporized. In the second type (open), the water which cools the cold generating equipment is in direct contact with the outside air. The water is sprayed on an exchange surface through which air is fanned. As the water vaporization is more important, the plume is also more important. Conclusion This diagram is a graphical translation of the previous 4 steps method. This questionnaire must be fulfill for each cold generating system. The output of this questionnaire is a letter (A to G). The association of that letter and the number (1 to 6) obtained by the other questionnaire allows to determine the type of any installation. 14
  • 15. Fan Yes integrated in No the cold generating equipment Refrigerant (low diameter Fluid link Water (mean diameter pipes) between pipes) the system and the outside? Close (cooling tower) Type of Open water loop? Collection Yes basin No under the cooling tower? Cold generating Origin of Independent Lake, Water equipment the circuit river Origin of network sprayed the water? water? Wet cooling Natural water tower condenser (C) (F) Integrated air Non integrated Wet-dry cooling Dry cooling Network water condenser air condenser tower tower condenser (A) (B) (D) (E) (G) 15
  • 16. Detailed information collection3 After or before that inventory phase, it can be necessary to collect or generate several documents concerning the installation. A list of the information needed is given in Table 3. Table 3 NECESSARY INFORMATION AVAILABILITY List of cold generators, terminal units, associated CHK 1 auxiliaries and control systems with their locations Manufacturer's data concerning the main CHK 2 components of the air-conditioning installation List of the different thermal zones and main CHK 3 characteristics (timetables, occupancy, activity…) Type of temperature control (set points adjustable by CHK 4 occupants or fixed by the building owner...) Type of operation management (timers, clocks, CHK 5 occupancy sensors, BMS...) of the installation Maintenance log book on cold generators (leakage, CHK 6 cleaning of heat exchangers in cold generator and terminal units, repairs...) Maintenance log book on auxiliaries to cold CHK 7 generators (ventilation system, cooling towers...) Maintenance and adjustments log book on the CHK 8 control and management systems (automation, sensors...) Commissioning results on absorbed power (calculated, CHK 9 measured...) by the ventilation system for a normal delivered air flow Estimate of the thermal load for each cold generating CHK equipment (if not monitored, use the description of 10 thermal zones of CHK 3 with ratios) Records of any issues or complaints on the indoor CHK thermal comfort (temperature, humidity, ventilation...) 11 in each thermal zones 3 This part would be easier if you have a continuous improvement of technical documents, for instance by contracted HVAC operator. 16
  • 17. CHK Information about the BMS (managed equipments, 12 set-points, operation, maintenance...) Information about the monitoring station if any CHK (managed equipments, parameters tracked, 13 efficiency records...) All these documents can be useful to determine the efficiency of the main components of the installation and how they work. An expert must examine the documents and verify that equipments are in place on the installation. It is however possible that all this information is not available. Nevertheless, it is possible to get details about some components of the air-conditioning system by carrying out a detailed walkthrough inspection of the building (and looking at the plates of the equipments) or talking with the maintenance manager or with subcontractors. 17
  • 18. AIR CONDITIONING SYSTEM DIAGRAMS LEGEND Water Air Refrigerant Expansion Fan Compressor valve Condenser Evaporator Cooling tower Room air conditioning systems (RAC): Individual packaged unit: in most cases, these units are mobile. The Zone equipped air which cools the equipment is with a packaged then directly taken in the room unit and must be extracted outdoor in order to avoid heating the space. This unit can also be located in a technical room and then air has to be ducted into the treated space. Individual window unit: This is a subdivision of packaged units which are necessarily fixed. The main advantage is that the heat is rejected outside. Zone equipped with a window unit Individual split system: in most cases, these units are composed of one outdoor unit and one (for individual systems) or more indoor units. They can either be fixed or Zone equipped mobile. The indoor unit can also with a split system be associated to an air network (ducts) in order to provide cooled air in a large space. 18
  • 19. Central air conditioning systems (CAC): Chillers FCU Air cooled chiller with FCUs (4A- 4B) : a FCU can be associated to an air network (ducts) in order to provide cooled air in a larger spaces using simple grilles. The Air condenser integrated Air cooled chiller (A) or not (B) Building air condenser can be integrated or not Air cooled chiller with AHU (5A- AHU 5B): the use of an AHU allows to take in charge the renew of the Building with grilles air. The cool air is the distributed through simple grilles. The air Air condenser integrated Air cooled chiller Vivitiated air condenser can be integrated or (A) or not (B) not FCU Water (wasted) cooled chiller with FCUs (4A-4B): the water used to condense the refrigerant is taken Network (G) or from either a natural source or the natural source (F) network but is totally wasted in the two cases. The cost can then be Water cooled chiller Building very high. Water (wasted) cooled chiller with AHU AHU (5A-5B): the water used to Network condense the refrigerant is taken (G) or natural Building with grilles from either a natural source or the source (F) network but is totally wasted in the Water cooled chiller Vivitiated air two cases. The water bill can then be very high Water (recycled) cooled chiller FCU with FCUs (4C-4D-4E): the water used to condense the refrigerant is recycled totally or partially in the cooling tower. Water bill is then reduced. Water cooled chiller Building 19
  • 20. Water (recycled) cooled chiller AHU with AHU (4C-4D-4E): the water used to condense the refrigerant Building is recycled totally or partially in the with grilles cooling tower. Water bill is then reduced. Water cooled chiller Vivitiated air Packaged units Air cooled packaged unit (6A-6B- 7A-7B) : it can be located either Building into the room to treat or into with grilles another room or outside (rooftop) Vivitiated air providing the air by ducts and Air condenser integrated (A) or not (B) Air cooled packaged unit grilles for a better temperature homogenisation Water (wasted) cooled packaged unit (6F-6G-7F-7G) : the water Network (G) or Building used to condense the refrigerant natural source (F) with grilles is taken from either a natural source or the network but is totally Vivitiated air Water cooled packaged unit wasted in the two cases. The water bill can then be very high Water (recycled) cooled packaged unit (6F-6G-7F-7G) : the water used to condense the refrigerant Building is recycled totally or partially in the with grilles cooling tower. Water bill is then reduced. Water cooled packaged Vivitiated air unit Split systems and VRFs Indoor units Air cooled split system (2F-2G-3F- 3G) : it is not possible to distinguish between a simple split system and a VRF. Several indoor units can be associated to one Air cooled outdoor unit Building outdoor unit. 20
  • 21. Indoor units Water (wasted) cooled split system (2F-2G-3F-3G) : the Network “outside” unit is in that case (G) or natural located in a technical room. source (F) Water cooled outdoor unit Building Water loop heat pump system (WLHPS) Cooler Water loop heat pump system (1) (cooling system, cooling tower…) : a pump can provide cool air either by a single inlet for small Water loop areas or by several grilles using Heater ducts for larger areas. One heat (heat exchanger, boiler…) Building with heat pumps pump can heat the air of an area while another can cool the air of another area. 21
  • 22. Condenser types: The following figures present the diagrams of the principal additional heat rejection equipments: Non-integrated air condenser (B) : a FCU can be associated to an air Air cooled air- network (ducts) in order to provide conditioning system Condenser cooled air in a larger spaces using simple grilles. The air condenser can be integrated or not. Dry cooling tower (E) : it is called “dry” or “close” because there is Water cooled air- no direct contact between the air Air/water conditioning system heat and the water which cools the exchanger condenser of the air-conditioning equipment. Droplet Wet cooling tower (C) : it is called filter “wet” or “open” because there is a Spray direct contact between the air and Water cooled air- conditioning system Heat the water which cools the exchanger condenser of the air-conditioning Collection basin equipment. Droplet Wet/dry cooling tower (A) : the filter water which cools the condenser Spray of the air-conditioning equipment Water cooled air- conditioning system Heat flows into a heat exchanger on exchanger which is sprayed the recycled Collection basin water from another source and 22
  • 23. CHECKING THERMAL COMFORT AND VENTILATION RATES Thermal comfort The concept of thermal comfort is to define temperature and humidity conditions which are acceptable by most of occupants. Therefore, the comfort depends on the use of the room (apartments, offices, workshops...) and on results from physiological and psychological studies because of the subjectivity effect. It depends particularly on weather conditions: in the residential sector for example, it is well-known that an environment with 18°C or 19°C will be felt comfortable in winter, but can appear too cold if the outside temperature is higher than 35°C. The following figure presents winter and summer comfort zones defined by ASHRAE. Figure: ASHRAE summer and winter comfort zones (ANSI/ASHRAE 55) This diagram shows that it is possible to increase a little temperature and humidity set points and then save energy while remaining in the thermal comfort zone. It is of course possible for building owners to reduce air conditioning requirements by increasing the temperature, the humidity or both 23
  • 24. and then to go out from the thermal comfort zone if occupants needs are lower. The change of the air It is necessary to distinguish the “fresh air flow” which is fixed by the automation, and the “blowing flow”, which must allow to extract the heat to ensure, either hygiene conditions (hospital, kitchens…) and/or of comfort conditions (habitat, tertiary sector), or the quality of products manufactured or conditioned (micro-electronic, pharmaceutical...). The two following tables (ASHRAE Standard 62-2001, Ventilation for acceptable indoor air quality, ASHRAE, 2001) gather the minimal new air flows for buildings with non- specific and specific pollutions. Zones without specific pollution Non smoking Use of the area Smoking area area Primary and secondary 15 m3/h/occ school Teaching Secondary school, 18 m3/h/occ university Workshop, laboratory 18 m3/h/occ Dormitory, resting room, Resting 18 m3/h/occ 25 m3/h/occ cell Reception, post-office, Office 18 m3/h/occ 25 m3/h/occ bank, library Hall, meeting room, Meeting 18 m3/h/occ 30 m3/h/occ religious site, foyer, club Commercial Shop, supermarket 22 m3/h/occ Restaurant, pub, canteen, Eating 22 m3/h/occ 30 m3/h/occ dining room Swimming-pool (per 22 m3/h/occ sportsman) Sport Other (per sportsman) 25 m3/h/occ General (per spectator) 18 m3/h/occ 30 m3/h/occ Concerning bed rooms of less than 3 occupants, the minimal flow of new air is 30 m3/h for the whole room. 24
  • 25. Zones with specific pollution Use of the area Non smoking area Individual use Bathroom, toilets 15 m3/h/room room Isolated toilets 30 m3/h/room Isolated bathroom 45 m3/h/room Collective use Isolated bathroom with toilets 60 m3/h/room room Shower and toilets room 30 + 15N m3/h/room* Lavabo room 10 + 15N m3/h/room* Laundry 5 m3/h/m2 Kitchen Smallest 15 m3/h/meal <150 simultaneous meals 25 m3/h/meal <500 simultaneous meals 20 m3/h/room; >3750 m3/h 3 <1500 simultaneous meals 15 m /h/room; >10000 m3/h 3 >1500 simultaneous meals 10 m /h/room; >22000 m3/h * : N is the quantity of equipment in the room Temperature, humidity and flow set points are the first points to check when verifying the automation. Indeed, a temperature and/or a humidity to low lead to an over consumption of the cooling system and flows too high lead to over consumption of fans. Therefore, it is advised to fix these set points at the minimum hygiene and comfort requirements. 25