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Patrick Merel
                   Biomedical Innovation Platform (PTIB), Pessac, France
                                                    pmerel@mac.com




PCR Automation in Molecular Diagnostic
               part 2




                                                                      1


                                                                           1
From Waterbath to PCR Chips
DNA diagnostic mostly PCR diagnostic
PCR challengers: small market share but robust alternatives


Automation of PCR:                                    Automation of PCR setup




                                                         Robotic friendly
                                                          thermocyclers
   Thermocyclers evolution
  integration into fully automated platforms
  microfluidics? PCR chips?
  no PCR at all?

                                                                                2


                                                                                    2
Siemens Branched DNA (bDNA)




                                bDNA

                               Invader


                              NASBA/TMA

                                          3


                                              3
Siemens bDNA latest Automated System




              Bayer Versant 440
                                       4


                                           4
Siemens bDNA Assay Workflow




                             5


                                 5
bDNA in-house Full Automation




                                6


                                    6
Digene’s Hybrid Capture Technology




•Same day, objective results using a microplate test format.
•High throughput automation for handling increasing test volumes.
•Sensitivity comparable to many other target amplification technologies, without the
complexity of these other test methods.

•Minimal required specimen preparation, allowing samples to be processed quickly
and efficiently.
•Protection against cross contamination problems that can occur with some target
amplification assays.
•Hybrid Capture tests are available to detect human papillomavirus (HPV), chlamydia
trachomatis (CT), neisseria gonorrhea (GC), and cytomegalovirus (CMV); the latter is
available in tube format only.

                                                                                       7


                                                                                           7
Digene’s Hybrid Capture Technology




                                     8


                                         8
Digene’s Hybrid Capture Technology




                                     9


                                         9
Hybrid Capture Next Generation Platforms




                                           10


                                                10
Signal Amplification with the Invader reaction




                                              IF the variation or sequence in question is present, an
In the first reaction, two oligonucleotides
                                              overlapping structure is created with the mutant probe
- a primary probe and an Invader® oligo -
                                              and the Invader® oligo on the target. The patented
associate with a specific region of DNA to
                                              Cleavase® enzymes specifically cleave the primary probes
generate a one-base overlapping
                                              that form overlapping structures with the Invader® oligo,
structure at the nucleotide being
                                              releasing the 5' flaps plus one nucleotide. In the absence
interrogated.
                                              of the specific target, no flap is released.
                                                                                                     11


                                                                                                           11
Signal Amplification with the Invader reaction




Released flaps from the primary reaction       B e c a u s e t h e s e t w o c l e ava g e
serve as Invader® oligos in a second,          reactions occur simultaneously,
simultaneous invasive cleavage reaction on     they can produce 1 million to 10
a labeled, synthetic oligo, the fluorescence   million labeled cleavage products
resonance energy transfer (FRET) probe.        per target sequence. A standard 4-
Cleavage of this FRET probe results in the     hour reaction produces over 10
generation of a fluorescent signal.            million-fold signal amplification.
                                                                                             12


                                                                                                  12
Signal Amplification with the Invader reaction



         IVD products            ASRs

          InPlex CF        FII              FV

           UGT1A1       MTHFR 677      MTHFR 1298

            HPV
                        HPV 16/18         HCVg
          HR-16/18



                                    4hrs incubation


                                                      13


                                                           13
Invader Signal Amplification Evolution
Invader Plus® methodology               Invader® InPlex™ Technology

•Utilizes basic PCR amplification        •Partnership with 3M, a world leader in health care innovation
•Coupling PCR with Invader® chemistry   •Combines performance, ease of use of Invader® chemistry
brings the best of both worlds          with 3M microfluidic technology
                                        •Enhances and extends the Invader® chemistry
                                        •Speed to result, Efficiency,Ease of use
                                        •Utilizes existing laboratory equipment




                                                                                                    14


                                                                                                         14
Target Amplification by TMA



Transcription Mediated Amplification:
                TMA




                                          15


                                               15
Target Amplification by realtime TMA


           Gen-Probe (TMA)
           ๏HIV-1/HCV Procleix assay
           ๏HIV-1/HCV/HBV Procleix Ultrio assay

           ๏HIV-1, HCV Aptima Qual. assays
           ๏CT/GC Aptima Combo 2
           ๏MTD

           Millipore/Gen-Probe (rtTMA)
           ๏Pseudomonas aeruginosa




                                                  16


                                                       16
Target Amplification by NASBA




                 Biomerieux-USA
                    ๏Nuclisens EasyMag+EasyQ
                    ๏Nuclisens HIV-1 QT
                 Biomerieux-Europe
                    ๏Nuclisens EasyMag+EasyQ
                    ๏HIV-1, Enterovirus, RSV
                                               17


                                                    17
PCR and Diagnostic



                                                   ...in just 25 years




■   1984 : presented by K. Mullis
■   1988 : 1st PCR by RK. Saiki
■   1991 : 1st TaqMan PCR by PM. Hollan and PCR
    patent rights acquired by Roche
■   1992 : Realtime PCR concept by R. Higuchi
■   1996 : Lightcycler launched by Idaho Tech.
■   1997 : LLightcycler launched by Roche
■   2003 : HRM methods introduced by Idaho Tech.
■   2009 : LightCycler1536 introduced by Roche
                                                                         18


                                                                              18
Automating PCR Operations
Plasticware options
     Tubes and plates format
     Sealing plates
Instrumentation for regular PCR
     robotic friendly?
     integration friendly?
Instrumentation for realtime PCR
     robotic friendly?
     integration friendly?


PCR offering in the IVD market



                                   19


                                        19
Microtiterplate formats for PCR

               Various format of 96 well plate format




                      Up to 384 and 1536 well plate format   20


                                                                  20
Fluidigm, Illumina, LifeTech: New Formats?


                                                      Fuidigm EP1

                                                      or BioMArk
                        96.96 Dynamic Array IFC

                        48.770 Digital Array IFC




         Digital Array
Producing up to 9,216 real-time qPCR reactions in
the same amount of time as a single 384-well plate,
while using just 1/200th the amount of reagents.
                                                                    21


                                                                         21
Fluidigm, Illumina, LifeTech: New Formats?


                             48-well
                             polypropylene
                             reaction
                             plates

                             and

                             Optically clear
                             pressure-
                             sensitive
                             adhesive film



                                                  Back to the 48’s
The Eco thermal system incorporates a precisely electroformed hollow silver block that is heated and cooled by a
single Peltier device. The hermetically sealed hollow block contains a conductive fluid and two opposing agitators
driven by electromagnetic motors. During PCR cycling, these agitators rapidly circulate the fluid throughout the
hollow block, transferring heat from the Peltier device evenly across the block. This unique design virtually
eliminates thermal non-uniformity and block edge effects, providing a new level of thermal performance of ±
0.1°C well-to-well uniformity across the 48-well plate.
                                                                                                                     22


                                                                                                                          22
Fluidigm, Illumina, LifeTech: New Formats?




                                          OpenArray
               The OpenArray® Real-Time PCR Instrument and OpenArray AccuFill™
               System combination enables the processing of hundreds to thousands of
               samples per day enabling mid-density, high-throughput results with ease
               of use. Reliable multiple sample loading— fill 3,072 through-holes (33 nL
               each) without cross-contamination and with minimal hands-on time.
               Economical, highly scalable approach—run up to three OpenArray Plates
               simultaneously on the OpenArray Real-Time PCR Instrument
                                                                                      23


                                                                                           23
Innovation in ‘regular’ PCR
AlphaHelix AmpXpress:
    a very rapid thermal cycler utilizing
    SuperConvection™ technology that
    make the instrument significantly faster
    than conventional thermal cyclers. 40
    ycles in 20 minutes.

    Compared to conventional thermal
    cyclers, where thermal homogenization       in-tube temperature measurements
    occurs by convection at normal gravity            of reaction temperature
    (1 x g), AmpXpress utilizes
    SuperConvection, at 3000 x g, together
    with extreme heating and cooling, to
    enable previously unachievable                        Capillette is a small cartridge
    temperature ramping rates (measured                   containing four chambers that we
                                                          fill with your reagents for one
    in-tube!) and instant thermal
                                                          complete PCR.
    homogenization within the samples,
    that lead to more efficient amplification             Simply add your DNA template to
    and time savings.                                     a PCR tube, place Capillette in
                                                          the top and spin it in a centrifuge
                                                          to empty the reagents into the
                                                          tube.




                                                                                                24


                                                                                                     24
Innovation in ‘regular’ PCR
     Icubate:
  iCubate Cassettes are custom made to
automate molecular protocols such as
PCR, ligation, hybridization and detection.
Possible applications include pathogen
identification from various sample sources.

  An iCubate system includes one Reader,
one Processor (4 units), and a computer
with preinstalled software. The internal and
external barcode scanners located
throughout the system will ensure error free
processing and tracking of your samples.

  Proprietary ARM-PCR technology
(Amplicon Rescued Multiplex PCR) allows
multiple targets to be amplified in one
reaction.
  Proven array detection technology
analyzes multiple targets at once.

 Plug and play operation, no need for              Icubate:
extensive training.

  Up to twelve units can be linked together
to run up to 48 samples simultaneously.


                                                              25


                                                                   25
Innovation in ‘regular’ PCR
     Idaho Technologies:
  FilmArray: The FilmArray integrates
sample preparation, amplification,
detection, and analysis into one easy to
use system capable of massively
multiplexed PCR. Fully automated,
multiplex PCR capable of detecting
greater than 100 targets in one sample in
less than one hour.




 Inject unprocessed sample and water, start the run      Closed system prevents cross-contamination
and walk away                                            Multiplexed testing analyzes up to 120 tests per
 System integrates sample preparation, amplification,   sample
detection and analysis                                   Rapid results in 1 hour from sample injection
 All necessary reagents are freeze dried in one pouch
and are stable at room temperature


                                                                                                  26
                                                                                                            26
Automation of PCR procedures



๏Automation of PCR setup
๏Automation through thermocycler integration
๏In house robotics

๏A new era for automated PCR: realtime PCR


                                               27


                                                    27
High Throughput PCR wanted




    ๏Increasing number of tests
    ๏Increasing number of samples   28


                                         28
PCR thermocyclers multiple 96 well blocs




                   http://www.biorad.com
                   http://www.thermo.com
                   http://www.appliedbiosystems.com
                   http://www.biometra.de             29


                                                           29
Thermocyclers for a complete robotic integration
ü   Automation of lid movements
ü   Automation of PCR programs


ü   Biorad Tetrad
ü   AB 9700 AutoLid
ü   MWG Primus HT
ü   Biometra Trobot
ü   ThermoHybaid




                                                   30


                                                        30
Closing the Tubes!
From silicone-like sheet
   with a removable
   plastic backing...




                                 ...to pre-cut, thin adhesive backed aluminum
                                foil with a roller as a simple and cost effective
                                system to seal PCR plate...to auto-sealing lids
                                                 and heat sealers
                                                                                    31


                                                                                         31
MWG-Biotech “no cross contamination” Patented Option




               NCC-PCR ensures absolutely airtight sealing of each individual
               cavity combined with the simplest, touch free operation and
               compatibility with all current thermal cyclers (0.2ml Block).

               In order to avoid contamination through aerosols every cavity in
               the microplate is closed with individual seals. The opening and
               closing of the reaction vessels takes place touch-free with the
               patented "Deckel handler" - no hand contact.
                                                                              32


                                                                                   32
Thermocyclers and “Low-End” Robotic Integration
   Linking a generic workstation with a thermocyler + motorized lid, like here
   with a BCI Biomek 2000 + Ptc200 from MJR


What is possible:


๏ PCR setup onto the workstation
   (oil addition)
๏ manual transfer to the
   thermocycler (plate sealing)
๏ or robotic transfer after reaction
  setup (oil)
๏ Run the PCR
๏ Transfer the plate back
                                                                             33


                                                                                  33
PCR Setup on the Biomek 2000 for generic HLA typing




  1- the DNA+PCR mix is
      transferred to PCR
      tubes
  2- the primers mixes are
      then distributed in the
      PCR tubes


                                                  34


                                                       34
Generic HLA-DRB1-DQB1 typing with the Biomek 2000

                                       DRB1 PCR
    Two times 40 PCRs (1 PE-9600
                                                        PCR control


      plate) are setup for generic
      HLA-DRB1 - DQB1 typing of                        Specific PCR

      two patients. The PCR
      reactions are prepared on the    DQB1 PCR
      Biomek 2000 in 9 minutes.
                                                   HLA- DRB1*03/07

Four PCR plates (8 patients) can be                HLA-DQB1*02/02


   managed simultaneously by the       DRB1 PCR
   Biomek 2000. (On the other hand 4
   thermocyclers will be needed)


                                       DQB1 PCR


                                                   HLA- DRB1*15/07
                                                  HLA-DQB1*02/0602




                                                                      35


                                                                           35
Going further with Thermocycler Integration




                                              36


                                                   36
Automation of PCR procedures



๏Automation of PCR setup
๏Automation through thermocycler integration
๏In house robotics

๏A new era for automated PCR: realtime PCR


                                               37


                                                    37
Thermocycler Modules and Robotic Integration




 Integration of a remote PCR block on a MultiProbe robotic workstation
     from Perkin Elmer
                                                                         38


                                                                              38
Thermocyclers and High-End Robotic Integration




                     epMotion Eppendorf Workstation
                                                      39


                                                           39
Thermocyclers and High-End Robotic Integration




                         PSS, Niagala Bio-Station FDX



                                                        40


                                                             40
Thermocyclers and High-End Robotic Integration


Roche Diagnostic Cobas Taqman
96 integration through the Docking
Station to the Cobas Amplirep.




                                             41


                                                  41
Automation of PCR procedures



๏Automation of PCR setup
๏Automation through thermocycler integration
๏In house robotics

๏A new era for automated PCR: realtime PCR


                                               42


                                                    42
Full Robotic Integration

๏Automation of plate transportation

๏Automation of lid movements

๏Automation of PCR programs



๏Biorad Tetrad




                                             43


                                                  43
Full Robotic Integration

Automation of plate transportation


Automation of lid movements


Automation of PCR programs



ThermoHybaid, Bio-Rad




                                               44


                                                    44
Full Robotic Integration
Automation of plate transportation


Automation of lid movements


Automation of PCR setup


Automation of PCR programs




Various robotic arms available




                                              45


                                                   45
Accessories for Full Automation




Plate sealers
Robotic arms or grippers




                                            46


                                                 46
Accessories for Full Automation
                          Plate sealer


                                                             Plate piercer




Velocity11's PlateLoc Thermal Plate Sealer.
As a complementary machine to the PlateLoc, the
PlatePierce pierces a wide variety of seals on 96
or 384 well microplates in only 4 seconds of cycle
time.
                                            Compatible plates: All SBS standard
                                            microplates in 96 and 384 well formats
                                            Compatible seals: A wide variety of both
                                            pierceable and peelable seals.           47
                                                                                          47
Integration of PCR instrumentation
                Integration of Beckman Coulter Inc. Biomek FX
                    with thermocyclers (AB-9700, MJR
                    Tetrad…etc) and plate sealer (ABGene).




                                                                48


                                                                     48
LabAutomation 2002 Show Room




                               49


                                    49
Protedyne BioCube Workstation




 The Protedyne PCR BioCube™ is
the first unit of its kind that services
     up to eight PCR machines
  (32 blocks) with a single robot.

        Materials can enter
  and exit the PCR BioCube™ via
          input and output
conveyors for unattended operation.

                                               50


                                                    50
Protedyne BioCube Workstation




Protedyne has also very recently   The Protedyne PCR BioCube
  announced the integration of      with AB-9700 thermocyclers
Roche LC480 thermocycler in the
           BioCube.

                                                                 51


                                                                      51
Automation of PCR procedures



๏Automation of PCR setup
๏Automation through thermocycler integration
๏In house robotics

๏A new era for automated PCR: realtime PCR


                                               52


                                                    52
Fast PCR with integrated detection: the revolution

The Lightcycler integrates a 24 sample micro-
volume fluorimeter with an air thermal cycler
delivering accurate and high-speed temperature
control.




The Lightcycler is the fastest thermal cycler in the world. Thirty cycle reactions can
be run in as little as six minutes while an integrated fluorimeter monitors reactions
as they occur. The Lightcycler eliminates the need to perform both amplification and
separate product analysis allowing unprecedented throughput.
                                                                                         53


                                                                                              53
RealTime PCR Technologies 1 & 2




                                  54


                                       54
RealTime PCR Technologies 3...




                                                                  Lux Primers

TaqMan Probes, Hydrolysis Probes, 5’-Nuclease Process




                                               Scorpion Primers
                                                                                HRM


        Molecular Beacons
                                                                                      55


                                                                                           55
Realtime PCR Instrument 1
     Company               Instrument         Capacity; Labware       Type of Thermocycler    Robotic Friendly         Web Address
                                                                                               (Yes, No, Not
                                                                                                 Specified)
                       StepOne, StepOne+             48, 96                fast block                N
                                                                       Peltier based, fast
                              7500               96 well plate                                       N
                                                                         block option
AB/Life Technologies                         96, 384 well plate, or    Peltier based, fast                         appliedbiosystems.com
                             7900HT                                                                  Y
                                                 TaqMan array            block option
                                             96, 384 well plate, or
                              ViiA 7                                       fast block                Y
                                                 TaqMan array
                                                                                               Y; Integration of
                                                24 individually
                                                                                             sample preparation,
        BD                   BD Max          controlled chambers;          fast cycler                                    bd.com
                                                                                              amplification and
                                             microfluidic cartridge
                                                                                                   detection
                                                                       Sandwich thermal-
 Bioer Technology        Line-Gene,2,K          33,66,48 tubes                                       N                bioer.com.cn/en
                                                                        electronic Peltier
      Biogene                Insyte              96 well plate             fast cycler               NS                biogene.com
      Bioneer               Exicycler            96 well plate           Peltier based               NS                 bioneer.com

                       MiniOpticon, MyIQ2,
      Bio-rad                              48,96,96,384 well plate       Peltier based               N                  bio-rad.com
                         CFX89, CFX384

                                             16 independent units;
                          SmartCycler                                      fast cycler               N
                                               proprietary tubes
                                                                                               Y; Integration of
                                             1, 4, 16 independent
      Cepheid                                                                                sample preparation,       cepheid.com
                           GeneXpert          units; proprietary           fast cycler
                                                                                              amplification and
                                                    cartridge
                                                                                                   detection
                                             48 independent units;    Continuous flow fast
                        GeneXpert Infinity                                                           Y                                     56
                                             proprietary cartridge           cycler

                                                                                                                                                56
Realtime PCR Instrument 2
    Company              Instrument         Capacity; Labware          Type of      Robotic Friendly      Web Address
                                                                    Thermocycler     (Yes, Not, Not
                                                                                       Specified)

                       Mastercyler ep
   Eppendorf                                    96 well plate       Peltier based          N            eppendorfna.com
                         realplex

     Evogen            Evocycler HD12       12 tubes-proprietary     fast cycler           N               evogen.com
      Focus          3M integrated Cycler       96 well disc         fast cycler           N           integratedcycler.com
                                             6 samples-6 tests;
  GeneSystems         GeneDisc Cycler                                fast cycler           N             genesystems.fr
                                                 CD format
                                                                    Peltier based
     Illumina           Eco Real-Time           48 well plate                              N              illumina.com

                                             36 tubes; 72, 100       fast cycler
     Qiagen             Rotor-Gene Q                                                       N               qiagen.com
                                             proprietary tubes
                      LightCyler V1, V2     32 glass capillaries;                          N
                                             96, 384 ; 1536 well     fast cycler                          roche-applied-
                     LightCyler 480; 1536                                                  Y               science.com
                                                    plate
Roche Diagnostics                            2x24 proprietary
                      Cobas Taqman 48                                                      N
                                                  tubes
                                                                    Peltier based                          roche.com
                                             4x24 proprietary
                      Cobas Taqman 96                                                      Y
                                                  tubes
Stratagene-Agilent
                      Mx3000, Mx3005P           96 well plate       Peltier based          N             stratagene.com
   Technologies
                                                                                                                              57


                                                                                                                                   57
Innovation in realtime PCR

   AlphaHelix QuanTyper
          Superconvection and Capilette

   Applied Biosystems/Life Technologies
          ViiA 7 Realtime PCR with 96, 384 well plate and Taqman Array microfluidic cards

          OpenArray with 3072 through hole plate

   Fuidigm digital PCR
          BioMark Realtime PCR with 48x48 (2304) or 96x96 (9216) Dynamic, Digital and Access
          Array IFCs

   Roche Applied Sciences
          LightCycler 1536 Fast Realtime PCR



Small initiatives like
          GeneSystems’s GeneDisc realtime PCR cycler
          Enigma Diagnostics

                                                                                               58


                                                                                                    58
AlphaHelix SuperConvection realtime PCR
AlphaHelix QuanTyper 48:
    the first qPCR instrument to utilize
    SuperConvection, making it the world's
    most rapid qPCR instrument.

    40 cycle qPCR including melt analysis in 15
    minutes

    48 samples per run

    Quadruplex

    20 - 200 µl volume range

    Rapid and unique HRM analysis                 The rotating samples are heated using a circular
                                                               high-energy IR source.


                                                                  Capillette is a small cartridge
                                                                  containing four chambers that we
                                                                  fill with your reagents for one
                                                                  complete PCR.

                                                                  Simply add your DNA template to
                                                                  a PCR tube, place Capillette in
                                                                  the top and spin it in a centrifuge
                                                                  to empty the reagents into the
                                                                  tube.



                                                                                                        59


                                                                                                             59
LifeTechnologies Open Array realtime PCR




                                          OpenArray
               The OpenArray® Real-Time PCR Instrument and OpenArray AccuFill™
               System combination enables the processing of hundreds to thousands of
               samples per day enabling mid-density, high-throughput results with ease
               of use. Reliable multiple sample loading— fill 3,072 through-holes (33 nL
               each) without cross-contamination and with minimal hands-on time.
               Economical, highly scalable approach—run up to three OpenArray Plates
               simultaneously on the OpenArray Real-Time PCR Instrument
                                                                                      60


                                                                                           60
Fluidigm Digital Array realtime PCR




  96.96 Dynamic Array IFC         IFC Controller HX   BioMArk reader




Digital Array

Producing up to 9,216 real-time qPCR reactions in
the same amount of time as a single 384-well plate,
while using just 1/200th the amount of reagents.
                                                                       61


                                                                            61
Roche LC-1536 realtime PCR




1536 ‘regular’ realtime PCR
•Increase throughput fourfold

•Generate 1,536 data points in a single run in less than 50 min.

•Use significantly less reagent and sample with reaction vol. of
just 0.5-2.0 µl.                                                   62


                                                                        62
GeneSystems GeneDisc Cycler




The GeneDisc uses a hybrid technology between the DNA chip and real-time
PCR microplates that proves to be especially relevant for routine diagnostic
applications.
It is a single-use micro-laboratory of the size of a compact disc.
Its rim is engraved with 36 reaction microchambers preloaded with the reagents
necessary for detecting and quantifying the required targets.
Wells at its centre will be filled with the purified bacterial DNA.
A fine network of microchannels automatically and uniformly transfers the
bacterial DNA samples to the reaction chambers.
                                                                                 63


                                                                                      63
GeneSystems GeneDisc




                       64


                            64
PCR Instrumentation




So What About Automation?




                            65


                                 65
Popular 96 Well Plate Instrumentation




Difficult to Automate
                                        66


                                             66
Fast PCR Popular Instrumentation




                                   67


                                        67
Automation with Capillaries?

The “capillary” concern




                             The “carousel” concern   68


                                                           68
Fast PCR Instrument: Corbettnow part of Qiagen
                                Research




                              Rotor-Gene Q



๏30 µL x 100-wells: GeneDisc 100 (heat-sealed plate)
๏0.1 mL x 72-wells: GeneDisc 72 (heat-sealed plate)
๏0.1 mL x 72-wells: 0.1 mL strip tubes (strips of caps)
๏0.2 mL x 36-wells: 0.2 mL tube (attached cap)
                                                          69


                                                               69
PCR Instrumentation




Solutions for Realtime PCR Automation?




                                         70


                                              70
QPCR robotic for 96-384 sample batch

Applied BioSystems PRISM®
          7900HT




   The ABI PRISM® 7900HT Sequence Detection System is a high-throughput real-time PCR system.

   •   An Automation Accessory combined with 384-well plate capability make the 7900HT system
       ideally suited to meet the high-throughput requirements.

   •   Key applications include gene expression quantitation and the detection of single nucleotide
       polymorphisms (SNPs) using the fluorogenic 5’ nuclease assay.



   Key Features and Benefits
   •   Interchangeable formats provide improved throughput and flexibility

   •   Custom Automation Accessory provides 24-hour unattended operation

   •   Hand-held and integrated bar code readers simplify sample tracking
   •   Continuous wavelength detection from 500-660 nm allows the use of multiple fluorophores in a
       single reaction
                                                                                                      71


                                                                                                           71
QPCR Robotic Integration

High Throughput Core Systems
already exist for PCR
automation


Combination of BCI core
system + Prism 7900 allows
configurations for:


NA extraction
PCR setup
Plate sealing
Prism 7900 loading


Up to 384 PCR every 2.5hrs
                                           72


                                                72
High Throughput Robotic QPCR with multiple formats




  The Roche LighCycler 480


                                                     73


                                                          73
New Step in High Throughput and rapid QPCR
               LightCycler 480 and Caliper’s Twister II




              The LightCycler 480




                                                          74


                                                               74
Roche LC480 and Automation




                             75


                                  75
Robotic QPCR Process




LC480 and Caliper LS

    LC480 and Protedyne Radius




                                      76


                                           76
Biomek Nx-Sp8 / LC480 integration
The players: Beckman Coulter, Roche Diagnostics, AIG




An integration from The Biomedical Innovation Platform @
University Hospital of Bordeaux, France with the help of AIG,
Germany.
                                                                77


                                                                     77
Very High Throughput QPCR with the LightCycler 1536




•Increase throughput fourfold.
•Generate 1,536 data points in a single
run in less than 50 minutes.
•Use significantly less reagent and
sample with reaction volumes of
just 0.5-2.0 µl.


                                                       78


                                                            78
PCR Instrumentation




Automation of unconventional realtime PCR
                formats?



                                            79


                                                 79
Automation of PCR Setup with the MagnaPure LCs




MagnaPure LC2              MagnaPure LC




                                                 80


                                                      80
Automation of PCR Setup with the QIAgility



Automated PCR setup in all formats




                                     The QIAgility uses a single-channel pipet to
                                     automate PCR setup - up to 96 PCR reactions
                                     can be set up in approximately 30 minutes.
                                     Liquid-level sensing, facilitated by conductive
                                     filtered tips, enables high-precision pipetting
                                                                                       81


                                                                                            81
Integration of PCR Setup with the QIAsymphony AS

                    Automated PCR setup in all formats


                    The QIAsymphony AS extends the capabilities of the
                    QIAsymphony SP to include automated assay setup.
                    The new module interfaces with the QIAsymphony SP
                    and is operated via the same easy-to-use, intuitive
                    software.
                    For integrated operation, samples processed on the
                    QIAsymphony SP can be transferred to the
                    QIAsymphony AS, reducing manual handling steps and
                    documentation.
                    The QIAsymphony AS provides active cooling of
                    reagents, eluates, and assays, enabling safe and
                    reproducible assay setup.
                    The QIAsymphony AS enables setup of multiple assays
                    per run or sample and supports artus® products and
                    other QIAGEN products for PCR.
                                                                          82


                                                                               82
Robotic Friendly QPCR Instruments




                             The Parallab 350
                              (BioGene) is an
                         automated nano pipetter,
                        including a magnetic bead
                          station/separator and a
                             fast thermocycler




                                                    83


                                                         83
PCR Instrumentation




Automation Through Integration




                                 84


                                      84
Full Integration with the Cepheid GeneXpert




  The GeneXpert cartridge-based PCR detection
  system integrates automated sample preparation
  with real-time PCR analysis. It can handle up to 5
  mL of aqueous sample such as medical or
  environmental swab extracts, bioaerosols, or
  serum. Dry on-board reagents, easy sample
  handling and setup, and a totally internally
  controlled reagent system enable true random
  access performance with results available in 30
  minutes or less.



                                                       85


                                                            85
Cepheid GeneXpert




The GeneXpert System is a 1 to 4-site, random access
instrument integrating real-time amplification and detection
features seen in the SmartCycler System, but delivering
results from unprocessed samples in less than 30 minutes.
The internal module is the common technology link between
the SmartCycler and GeneXpert, performing real-time
amplification and detection.
The GeneXpert automates sample preparation, integrating
the complex steps of DNA extraction in the microfluidic
cartridges.




                                                               86


                                                                    86
Cepheid GeneXpert Family-1 to 16 units




                                         87


                                              87
A New Step in MDx Automation




                      Cepheid Infinity / AACC 2008
Up to 2,074 test results in a mere 24 hour period. Less than 52
minutes time to first result. Less than 2 minutes sample prep time
per test. MRSA, EV, GBS tests available.


                                                                     88


                                                                          88
Iquum Lab-in-a-Tube Platform




Liat Analyzer:
    The Liat system, consisting of the Liat Analyzer and disposable Liat Tubes, automates
    all nucleic acid testing processes, including reagent preparation, target enrichment,
    inhibitor removal, nucleic acid extraction, amplification and real-time detection, in one
    portable device.

                                                                                                89


                                                                                                     89
Iquum Lab-in-a-Tube Platforms



                                                                               For example, a 50μl rapid
                                                                              PCR can be accomplished in
                                                                             as little as 7 min for 30 cycles.




Liat FlowCycler



  The Liat FlowCycler can amplify 48 samples in parallel and is expandable to process 96 or more samples.
  The system has 2 bays, each capable of accepting up to 3 Liat™ Tube Strips. Each Liat Tube Strip comprises 8
  flexible PCR tubes for a system throughput of 48 samples.
  The spacing of the individual flexible tubes of the Liat Tube Strip matches that of 8-well PCR tube strips or 8-
  well columns of a 96 well plate, thus readily allowing integration of the FlowCycler system into existing liquid
  handling system.
                                                                                                                     90


                                                                                                                          90
Microfluidic based fully integrated platform




                              A microfluidic real time nucleic acid
                              analyzer, the BD-Max by HandyLab.

                              This system is capable of processing raw
                              patient samples, blood, urine, swab, CSF,
                              etc. to a result in about one hour.

                              It's PCR Real Time format will accept FDA
                              cleared, analyte specific reagents (ASR)
                              and/or your homebrew assays.

                              HandyLab's proprietary unitized reagents
                              and microfluidics cartridge radically reduce
                              the chance of a contamination event in
                              your laboratory.


                                                                       91



                                                                            91
PCR Instrumentation




Automation Through IVD Industry Offering




                                           92


                                                92
Realtime PCR: instruments+reagents offers
•Realtime based assay                      •Abbott Diagnostics                           •Roche Diagnostics
developments                                  •m2000sp+m2000rt                              •Cobas Ampliprep +
•Instruments availability                     •HIV, HBV, HCV, CMV,                            Taqman 48, 96
                                                EBV, (HSV,VZV), CT/NG                         •HIV, HBV, HCV
•Industry complete offering                                                                   •MagnaPureLC2 +LC2?
instrument+reagents                                                                           •MagnaPure96+LC480?
•Recent increase in rtPCR                                                                     •CMV, EBV, HSV, VZV
IVD assays                                                                                    •upcoming Cobas 6800
•Cepheid                                    •Gen-Probe/Millipore                         •Siemens
    •GeneExpert, Infinity                       •Milliprobe                                   •Versant kPCR
    •EV, MRSA, GBS                             •contamination detec.                         •HIV, HBV, HCV, CT/GC
•Biomerieux                                    •upcoming Panther
    •EasyMag+EasyQ                          •Qiagen
    •HIV, Enterovirus, RSV                     •QIAsymphony SP+AS +
•BD                                              Rotor-Gene Q?
    •BD-Max; GBS,NG                              •upcoming QIAensemble
    •Viper SP; CT/GC
    Numerous molecular diagnostic kits providers on the market with partial offer: Qiagen (NA extraction + reagents),
 Nanogen (reagents), Italian Market, Eastern Europe, Korea, China, Taiwan...etc. See various scenario at the end of the course.

                                                                                                                              93


                                                                                                                                   93
Abbott Molecular PCR automation
                  CMV                   HBV
   HCV           Viral Load            Viral Load   Ct/Ng
 Viral Load                                         Screening




  HIV                                                  Ct
Viral Load                                          Screening



VIROSEQ                                              Open
Génotypage                                           modes


   HSV

   VZV

 Prism 7000                   M200RT
                                                                94


                                                                     94
Abbott Lab organization solution



                      Router
    LIS


                                                   Data

                                                 (m2000rt)




  Sample Prep
(m2000 sp V3.0)                (m2000 rt V2.1)

                                                             95


                                                                  95
Continuous Flow Realtime PCR
๏1st option:
Automatic extraction on the
   Cobas Ampliprep + realtime
   PCR on the Cobas Taqman 48
๏2nd option:
Automatic extraction + Automatic
   realtime PCR on the Cobas
   Ampliprep+Dock+Taqman 96
๏200 sample/day
๏HCV, HIV, HBV




                                           96


                                                96
Roche COBAS TaqMan 96



                                          Robotic
                                           arm




Thermocyclers




                Sample racks   K-carriers waiting
                                    for TC

                                                97


                                                     97
Roche Cobas Docking Station




                              98


                                   98
Siemens Molecular - Versant K-PCR




                                    99


                                         99
Realtime PCR automation: the new dilemma
Major Diagnostic companies         High cost (40-50 €)
  reagents                       Reagents rental programs
                                 Low cost of instruments


Molecular Diagnostic companies     Lower cost (20-30 €)
           reagents                 QC, QA, standards
                                        provided
                                 Instruments not provided

 Molecular biology companies       Unexpensive (<10 €)
           reagents                QC, QA, standards to
                                         perform
                                 Instruments not provided
                                                        100


                                                            100
Roche Diagnostic Lab. Setup proposition
                                            HIV
                                            HBV
                                            HCV




      CE-IVD
HIV                   9284
HCV                   5552
HBV                   1009
CMV                   10313
EBV                   5104
HSV                   2749
VZV                   1280
Adenovirus            1 428
HHV6 Quantitatif      1 406
VRS                   953
Grippe                894
Enterovirus           725
HHV8                  104
BK                    100
Parvovirus B19        100
Norovirus             100                   CMV
SARS, Coronavirus     50                    EBV
Grippe Aviaire H5N1   50
                                            HSV   + Home
ParaInfluenzae
Metapneumovirus
                      608
                      300                   VZV   Brew
                      42109

       Home
       Brew
                                                           101

                                                           101
Abbott Molecular Lab. Setup proposition
                                                               CE-IVD


                                     Evo 75 Nat                 HSV
                                                                VZV


                                        Router
                   LIS
  CE-IVD
HIV        9284
HCV        5552
HBV        1009
CMV        10313                                               Données
EBV        5104
HSV
VZV
           2749
           1280
                                                               (m2000rt)


                                                                 HIV
                                                                 HBV
                                                                 HCV
                                                                 CMV
                                             (m2000 rt V2.1)     EBV

 102
                     Sample Prep
                   (m2000 sp V3.0)
           35291




                                                                         102
Lab. Setup with M 2000 sp V3.0 et EVO 75
            9:00               10:00    11:00       12:00                13:00     14:00           15:00    16:00       17:00   18:00

Lundi           Sp1     Extraction HIV 48 tests rt1 PCR HIV 48 tests
                       Sp2   Extraction HCV 48 tests    PCR HCV 48 tests
                                                           rt2
                                                    Sp1         Extraction CMV 96 tests                rt1 PCR CMV 96 tests


Mardi           Sp1     Extraction HIV 48 tests     rt1    PCR HIV 48 tests
                         Sp2    Extraction HBV 24 tests            rt2   PCR HBV 24 tests
                                                      Sp1 extraction EBV 48 tests         rt1 PCR EBV 48 tests




Mercredi        Sp1    Extraction HIV 48 tests rt1 PCR HIV 48 tests
                   Sp2   Extraction HCV 48 tests       PCR HCV 48 tests
                                                  rt2
                        EVO 75 Ext VZV 24 tests      ABI PCR VZV 24 tests


Jeudi           Sp1     Extraction HIV 48 tests     rt1    PCR HIV 48 tests
                      Sp1      Extraction CMV 96 tests                    rt1 PCR CMV 96 tests
                            EVO 75 Ext HSV 24 tests             ABI PCR HSV 24 tests




                Sp1     Extraction HIV 48 tests rt1        PCR HIV 48 tests
Vendredi              Sp2   Extraction HCV 48 tests
                                                          rt2
                                                              PCR HCV 48 tests
                            Sp1 extraction EBV 48 tests         rt1 PCR EBV 48 tests

    courtesy of A Esnault 2008 Abbott
                                                                                             103




                                                                                                                                        103
104                             Beyond HIV,HBV,HCV-CMV,EBV,HSV,VZV
                                      Most comprehensive additional menu in infectious disease:
                                         1) Nanogen-Elitech           2) Qiagen

                                         Adenovirus                   Flu
                                         HHV6                         Enterovirus
Adenovirus            1 428
HHV6 Quantitatif      1 406
                                         VRS                          Parvovirus B19
VRS                   953                Flu                          SARS, Coronavirus
Grippe                894                Enterovirus                  H5N1
Enterovirus           725
HHV8                  104
                                         HHV8
BK                    100                BK
Parvovirus B19        100
Norovirus             Cepheid
SARS, Coronavirus     50          AB Prism compatible/CE-IVD          AB Prism compatible/CE-IVD
Grippe Aviaire H5N1   50
                                                                       H5N1 Roche LC compatible
ParaInfluenzae         diagenode
Metapneumovirus       diagenode
                      5810



 CE-IVD

                                                                                                   104
Realtime PCR Market Evolution

Major Diagnostic companies       - Main molecular markers
                                 (HIV, HBV, HCV, CT/GC)
                                  - CE-IVD, FDA approved
                                        - Instruments

 Molecular Diagnostic reagents   -Numerous minor markers
          companies                -Rarely major markers
                                        -ASR, RUO
                                    -Rarely instruments

           Recently                     -Full menu
  major diagnostic companies             -CE-IVD
   enhanced menu for minor             -Instruments
            makers
                                                       105


                                                         105
MDX, PCR, Automation in conclusion
✓   PCR diagnostic switched from PCR to realtime PCR
✓   but still options for high-tech automated regular PCR+Arrays instruments
✓   Realtime PCR switched to Fast PCR
✓   from 96 well plates to capillaries to 96, 384 and 1536 well plates


✓   Realtime MDx assays on 2 instruments only
✓   NA extraction/PCR setup + Realtime PCR
✓   in house or MDx industry numerous solutions
✓Integration of realtime MDx assays on a single
instrument or expandable/connected instruments
✓   Roche Cobas, Qiagen QIAsymphony, Gen-Probe Panther instruments
✓   evolution through microfluidic instrumentation (Cepheid, BD/HandyLab..)
✓   Realtime PCR arrays and gene expression
                                                                               106


                                                                                 106
107


  107

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2011 course on Molecular Diagnostic Automation - Part 2 - Amplification

  • 1. Patrick Merel Biomedical Innovation Platform (PTIB), Pessac, France pmerel@mac.com PCR Automation in Molecular Diagnostic part 2 1 1
  • 2. From Waterbath to PCR Chips DNA diagnostic mostly PCR diagnostic PCR challengers: small market share but robust alternatives Automation of PCR: Automation of PCR setup Robotic friendly thermocyclers Thermocyclers evolution integration into fully automated platforms microfluidics? PCR chips? no PCR at all? 2 2
  • 3. Siemens Branched DNA (bDNA) bDNA Invader NASBA/TMA 3 3
  • 4. Siemens bDNA latest Automated System Bayer Versant 440 4 4
  • 5. Siemens bDNA Assay Workflow 5 5
  • 6. bDNA in-house Full Automation 6 6
  • 7. Digene’s Hybrid Capture Technology •Same day, objective results using a microplate test format. •High throughput automation for handling increasing test volumes. •Sensitivity comparable to many other target amplification technologies, without the complexity of these other test methods. •Minimal required specimen preparation, allowing samples to be processed quickly and efficiently. •Protection against cross contamination problems that can occur with some target amplification assays. •Hybrid Capture tests are available to detect human papillomavirus (HPV), chlamydia trachomatis (CT), neisseria gonorrhea (GC), and cytomegalovirus (CMV); the latter is available in tube format only. 7 7
  • 8. Digene’s Hybrid Capture Technology 8 8
  • 9. Digene’s Hybrid Capture Technology 9 9
  • 10. Hybrid Capture Next Generation Platforms 10 10
  • 11. Signal Amplification with the Invader reaction IF the variation or sequence in question is present, an In the first reaction, two oligonucleotides overlapping structure is created with the mutant probe - a primary probe and an Invader® oligo - and the Invader® oligo on the target. The patented associate with a specific region of DNA to Cleavase® enzymes specifically cleave the primary probes generate a one-base overlapping that form overlapping structures with the Invader® oligo, structure at the nucleotide being releasing the 5' flaps plus one nucleotide. In the absence interrogated. of the specific target, no flap is released. 11 11
  • 12. Signal Amplification with the Invader reaction Released flaps from the primary reaction B e c a u s e t h e s e t w o c l e ava g e serve as Invader® oligos in a second, reactions occur simultaneously, simultaneous invasive cleavage reaction on they can produce 1 million to 10 a labeled, synthetic oligo, the fluorescence million labeled cleavage products resonance energy transfer (FRET) probe. per target sequence. A standard 4- Cleavage of this FRET probe results in the hour reaction produces over 10 generation of a fluorescent signal. million-fold signal amplification. 12 12
  • 13. Signal Amplification with the Invader reaction IVD products ASRs InPlex CF FII FV UGT1A1 MTHFR 677 MTHFR 1298 HPV HPV 16/18 HCVg HR-16/18 4hrs incubation 13 13
  • 14. Invader Signal Amplification Evolution Invader Plus® methodology Invader® InPlex™ Technology •Utilizes basic PCR amplification •Partnership with 3M, a world leader in health care innovation •Coupling PCR with Invader® chemistry •Combines performance, ease of use of Invader® chemistry brings the best of both worlds with 3M microfluidic technology •Enhances and extends the Invader® chemistry •Speed to result, Efficiency,Ease of use •Utilizes existing laboratory equipment 14 14
  • 15. Target Amplification by TMA Transcription Mediated Amplification: TMA 15 15
  • 16. Target Amplification by realtime TMA Gen-Probe (TMA) ๏HIV-1/HCV Procleix assay ๏HIV-1/HCV/HBV Procleix Ultrio assay ๏HIV-1, HCV Aptima Qual. assays ๏CT/GC Aptima Combo 2 ๏MTD Millipore/Gen-Probe (rtTMA) ๏Pseudomonas aeruginosa 16 16
  • 17. Target Amplification by NASBA Biomerieux-USA ๏Nuclisens EasyMag+EasyQ ๏Nuclisens HIV-1 QT Biomerieux-Europe ๏Nuclisens EasyMag+EasyQ ๏HIV-1, Enterovirus, RSV 17 17
  • 18. PCR and Diagnostic ...in just 25 years ■ 1984 : presented by K. Mullis ■ 1988 : 1st PCR by RK. Saiki ■ 1991 : 1st TaqMan PCR by PM. Hollan and PCR patent rights acquired by Roche ■ 1992 : Realtime PCR concept by R. Higuchi ■ 1996 : Lightcycler launched by Idaho Tech. ■ 1997 : LLightcycler launched by Roche ■ 2003 : HRM methods introduced by Idaho Tech. ■ 2009 : LightCycler1536 introduced by Roche 18 18
  • 19. Automating PCR Operations Plasticware options Tubes and plates format Sealing plates Instrumentation for regular PCR robotic friendly? integration friendly? Instrumentation for realtime PCR robotic friendly? integration friendly? PCR offering in the IVD market 19 19
  • 20. Microtiterplate formats for PCR Various format of 96 well plate format Up to 384 and 1536 well plate format 20 20
  • 21. Fluidigm, Illumina, LifeTech: New Formats? Fuidigm EP1 or BioMArk 96.96 Dynamic Array IFC 48.770 Digital Array IFC Digital Array Producing up to 9,216 real-time qPCR reactions in the same amount of time as a single 384-well plate, while using just 1/200th the amount of reagents. 21 21
  • 22. Fluidigm, Illumina, LifeTech: New Formats? 48-well polypropylene reaction plates and Optically clear pressure- sensitive adhesive film Back to the 48’s The Eco thermal system incorporates a precisely electroformed hollow silver block that is heated and cooled by a single Peltier device. The hermetically sealed hollow block contains a conductive fluid and two opposing agitators driven by electromagnetic motors. During PCR cycling, these agitators rapidly circulate the fluid throughout the hollow block, transferring heat from the Peltier device evenly across the block. This unique design virtually eliminates thermal non-uniformity and block edge effects, providing a new level of thermal performance of ± 0.1°C well-to-well uniformity across the 48-well plate. 22 22
  • 23. Fluidigm, Illumina, LifeTech: New Formats? OpenArray The OpenArray® Real-Time PCR Instrument and OpenArray AccuFill™ System combination enables the processing of hundreds to thousands of samples per day enabling mid-density, high-throughput results with ease of use. Reliable multiple sample loading— fill 3,072 through-holes (33 nL each) without cross-contamination and with minimal hands-on time. Economical, highly scalable approach—run up to three OpenArray Plates simultaneously on the OpenArray Real-Time PCR Instrument 23 23
  • 24. Innovation in ‘regular’ PCR AlphaHelix AmpXpress: a very rapid thermal cycler utilizing SuperConvection™ technology that make the instrument significantly faster than conventional thermal cyclers. 40 ycles in 20 minutes. Compared to conventional thermal cyclers, where thermal homogenization in-tube temperature measurements occurs by convection at normal gravity of reaction temperature (1 x g), AmpXpress utilizes SuperConvection, at 3000 x g, together with extreme heating and cooling, to enable previously unachievable Capillette is a small cartridge temperature ramping rates (measured containing four chambers that we fill with your reagents for one in-tube!) and instant thermal complete PCR. homogenization within the samples, that lead to more efficient amplification Simply add your DNA template to and time savings. a PCR tube, place Capillette in the top and spin it in a centrifuge to empty the reagents into the tube. 24 24
  • 25. Innovation in ‘regular’ PCR Icubate: iCubate Cassettes are custom made to automate molecular protocols such as PCR, ligation, hybridization and detection. Possible applications include pathogen identification from various sample sources. An iCubate system includes one Reader, one Processor (4 units), and a computer with preinstalled software. The internal and external barcode scanners located throughout the system will ensure error free processing and tracking of your samples. Proprietary ARM-PCR technology (Amplicon Rescued Multiplex PCR) allows multiple targets to be amplified in one reaction. Proven array detection technology analyzes multiple targets at once. Plug and play operation, no need for Icubate: extensive training. Up to twelve units can be linked together to run up to 48 samples simultaneously. 25 25
  • 26. Innovation in ‘regular’ PCR Idaho Technologies: FilmArray: The FilmArray integrates sample preparation, amplification, detection, and analysis into one easy to use system capable of massively multiplexed PCR. Fully automated, multiplex PCR capable of detecting greater than 100 targets in one sample in less than one hour. Inject unprocessed sample and water, start the run Closed system prevents cross-contamination and walk away Multiplexed testing analyzes up to 120 tests per System integrates sample preparation, amplification, sample detection and analysis Rapid results in 1 hour from sample injection All necessary reagents are freeze dried in one pouch and are stable at room temperature 26 26
  • 27. Automation of PCR procedures ๏Automation of PCR setup ๏Automation through thermocycler integration ๏In house robotics ๏A new era for automated PCR: realtime PCR 27 27
  • 28. High Throughput PCR wanted ๏Increasing number of tests ๏Increasing number of samples 28 28
  • 29. PCR thermocyclers multiple 96 well blocs http://www.biorad.com http://www.thermo.com http://www.appliedbiosystems.com http://www.biometra.de 29 29
  • 30. Thermocyclers for a complete robotic integration ü Automation of lid movements ü Automation of PCR programs ü Biorad Tetrad ü AB 9700 AutoLid ü MWG Primus HT ü Biometra Trobot ü ThermoHybaid 30 30
  • 31. Closing the Tubes! From silicone-like sheet with a removable plastic backing... ...to pre-cut, thin adhesive backed aluminum foil with a roller as a simple and cost effective system to seal PCR plate...to auto-sealing lids and heat sealers 31 31
  • 32. MWG-Biotech “no cross contamination” Patented Option NCC-PCR ensures absolutely airtight sealing of each individual cavity combined with the simplest, touch free operation and compatibility with all current thermal cyclers (0.2ml Block). In order to avoid contamination through aerosols every cavity in the microplate is closed with individual seals. The opening and closing of the reaction vessels takes place touch-free with the patented "Deckel handler" - no hand contact. 32 32
  • 33. Thermocyclers and “Low-End” Robotic Integration Linking a generic workstation with a thermocyler + motorized lid, like here with a BCI Biomek 2000 + Ptc200 from MJR What is possible: ๏ PCR setup onto the workstation (oil addition) ๏ manual transfer to the thermocycler (plate sealing) ๏ or robotic transfer after reaction setup (oil) ๏ Run the PCR ๏ Transfer the plate back 33 33
  • 34. PCR Setup on the Biomek 2000 for generic HLA typing 1- the DNA+PCR mix is transferred to PCR tubes 2- the primers mixes are then distributed in the PCR tubes 34 34
  • 35. Generic HLA-DRB1-DQB1 typing with the Biomek 2000 DRB1 PCR Two times 40 PCRs (1 PE-9600 PCR control plate) are setup for generic HLA-DRB1 - DQB1 typing of Specific PCR two patients. The PCR reactions are prepared on the DQB1 PCR Biomek 2000 in 9 minutes. HLA- DRB1*03/07 Four PCR plates (8 patients) can be HLA-DQB1*02/02 managed simultaneously by the DRB1 PCR Biomek 2000. (On the other hand 4 thermocyclers will be needed) DQB1 PCR HLA- DRB1*15/07 HLA-DQB1*02/0602 35 35
  • 36. Going further with Thermocycler Integration 36 36
  • 37. Automation of PCR procedures ๏Automation of PCR setup ๏Automation through thermocycler integration ๏In house robotics ๏A new era for automated PCR: realtime PCR 37 37
  • 38. Thermocycler Modules and Robotic Integration Integration of a remote PCR block on a MultiProbe robotic workstation from Perkin Elmer 38 38
  • 39. Thermocyclers and High-End Robotic Integration epMotion Eppendorf Workstation 39 39
  • 40. Thermocyclers and High-End Robotic Integration PSS, Niagala Bio-Station FDX 40 40
  • 41. Thermocyclers and High-End Robotic Integration Roche Diagnostic Cobas Taqman 96 integration through the Docking Station to the Cobas Amplirep. 41 41
  • 42. Automation of PCR procedures ๏Automation of PCR setup ๏Automation through thermocycler integration ๏In house robotics ๏A new era for automated PCR: realtime PCR 42 42
  • 43. Full Robotic Integration ๏Automation of plate transportation ๏Automation of lid movements ๏Automation of PCR programs ๏Biorad Tetrad 43 43
  • 44. Full Robotic Integration Automation of plate transportation Automation of lid movements Automation of PCR programs ThermoHybaid, Bio-Rad 44 44
  • 45. Full Robotic Integration Automation of plate transportation Automation of lid movements Automation of PCR setup Automation of PCR programs Various robotic arms available 45 45
  • 46. Accessories for Full Automation Plate sealers Robotic arms or grippers 46 46
  • 47. Accessories for Full Automation Plate sealer Plate piercer Velocity11's PlateLoc Thermal Plate Sealer. As a complementary machine to the PlateLoc, the PlatePierce pierces a wide variety of seals on 96 or 384 well microplates in only 4 seconds of cycle time. Compatible plates: All SBS standard microplates in 96 and 384 well formats Compatible seals: A wide variety of both pierceable and peelable seals. 47 47
  • 48. Integration of PCR instrumentation Integration of Beckman Coulter Inc. Biomek FX with thermocyclers (AB-9700, MJR Tetrad…etc) and plate sealer (ABGene). 48 48
  • 50. Protedyne BioCube Workstation The Protedyne PCR BioCube™ is the first unit of its kind that services up to eight PCR machines (32 blocks) with a single robot. Materials can enter and exit the PCR BioCube™ via input and output conveyors for unattended operation. 50 50
  • 51. Protedyne BioCube Workstation Protedyne has also very recently The Protedyne PCR BioCube announced the integration of with AB-9700 thermocyclers Roche LC480 thermocycler in the BioCube. 51 51
  • 52. Automation of PCR procedures ๏Automation of PCR setup ๏Automation through thermocycler integration ๏In house robotics ๏A new era for automated PCR: realtime PCR 52 52
  • 53. Fast PCR with integrated detection: the revolution The Lightcycler integrates a 24 sample micro- volume fluorimeter with an air thermal cycler delivering accurate and high-speed temperature control. The Lightcycler is the fastest thermal cycler in the world. Thirty cycle reactions can be run in as little as six minutes while an integrated fluorimeter monitors reactions as they occur. The Lightcycler eliminates the need to perform both amplification and separate product analysis allowing unprecedented throughput. 53 53
  • 55. RealTime PCR Technologies 3... Lux Primers TaqMan Probes, Hydrolysis Probes, 5’-Nuclease Process Scorpion Primers HRM Molecular Beacons 55 55
  • 56. Realtime PCR Instrument 1 Company Instrument Capacity; Labware Type of Thermocycler Robotic Friendly Web Address (Yes, No, Not Specified) StepOne, StepOne+ 48, 96 fast block N Peltier based, fast 7500 96 well plate N block option AB/Life Technologies 96, 384 well plate, or Peltier based, fast appliedbiosystems.com 7900HT Y TaqMan array block option 96, 384 well plate, or ViiA 7 fast block Y TaqMan array Y; Integration of 24 individually sample preparation, BD BD Max controlled chambers; fast cycler bd.com amplification and microfluidic cartridge detection Sandwich thermal- Bioer Technology Line-Gene,2,K 33,66,48 tubes N bioer.com.cn/en electronic Peltier Biogene Insyte 96 well plate fast cycler NS biogene.com Bioneer Exicycler 96 well plate Peltier based NS bioneer.com MiniOpticon, MyIQ2, Bio-rad 48,96,96,384 well plate Peltier based N bio-rad.com CFX89, CFX384 16 independent units; SmartCycler fast cycler N proprietary tubes Y; Integration of 1, 4, 16 independent Cepheid sample preparation, cepheid.com GeneXpert units; proprietary fast cycler amplification and cartridge detection 48 independent units; Continuous flow fast GeneXpert Infinity Y 56 proprietary cartridge cycler 56
  • 57. Realtime PCR Instrument 2 Company Instrument Capacity; Labware Type of Robotic Friendly Web Address Thermocycler (Yes, Not, Not Specified) Mastercyler ep Eppendorf 96 well plate Peltier based N eppendorfna.com realplex Evogen Evocycler HD12 12 tubes-proprietary fast cycler N evogen.com Focus 3M integrated Cycler 96 well disc fast cycler N integratedcycler.com 6 samples-6 tests; GeneSystems GeneDisc Cycler fast cycler N genesystems.fr CD format Peltier based Illumina Eco Real-Time 48 well plate N illumina.com 36 tubes; 72, 100 fast cycler Qiagen Rotor-Gene Q N qiagen.com proprietary tubes LightCyler V1, V2 32 glass capillaries; N 96, 384 ; 1536 well fast cycler roche-applied- LightCyler 480; 1536 Y science.com plate Roche Diagnostics 2x24 proprietary Cobas Taqman 48 N tubes Peltier based roche.com 4x24 proprietary Cobas Taqman 96 Y tubes Stratagene-Agilent Mx3000, Mx3005P 96 well plate Peltier based N stratagene.com Technologies 57 57
  • 58. Innovation in realtime PCR AlphaHelix QuanTyper Superconvection and Capilette Applied Biosystems/Life Technologies ViiA 7 Realtime PCR with 96, 384 well plate and Taqman Array microfluidic cards OpenArray with 3072 through hole plate Fuidigm digital PCR BioMark Realtime PCR with 48x48 (2304) or 96x96 (9216) Dynamic, Digital and Access Array IFCs Roche Applied Sciences LightCycler 1536 Fast Realtime PCR Small initiatives like GeneSystems’s GeneDisc realtime PCR cycler Enigma Diagnostics 58 58
  • 59. AlphaHelix SuperConvection realtime PCR AlphaHelix QuanTyper 48: the first qPCR instrument to utilize SuperConvection, making it the world's most rapid qPCR instrument. 40 cycle qPCR including melt analysis in 15 minutes 48 samples per run Quadruplex 20 - 200 µl volume range Rapid and unique HRM analysis The rotating samples are heated using a circular high-energy IR source. Capillette is a small cartridge containing four chambers that we fill with your reagents for one complete PCR. Simply add your DNA template to a PCR tube, place Capillette in the top and spin it in a centrifuge to empty the reagents into the tube. 59 59
  • 60. LifeTechnologies Open Array realtime PCR OpenArray The OpenArray® Real-Time PCR Instrument and OpenArray AccuFill™ System combination enables the processing of hundreds to thousands of samples per day enabling mid-density, high-throughput results with ease of use. Reliable multiple sample loading— fill 3,072 through-holes (33 nL each) without cross-contamination and with minimal hands-on time. Economical, highly scalable approach—run up to three OpenArray Plates simultaneously on the OpenArray Real-Time PCR Instrument 60 60
  • 61. Fluidigm Digital Array realtime PCR 96.96 Dynamic Array IFC IFC Controller HX BioMArk reader Digital Array Producing up to 9,216 real-time qPCR reactions in the same amount of time as a single 384-well plate, while using just 1/200th the amount of reagents. 61 61
  • 62. Roche LC-1536 realtime PCR 1536 ‘regular’ realtime PCR •Increase throughput fourfold •Generate 1,536 data points in a single run in less than 50 min. •Use significantly less reagent and sample with reaction vol. of just 0.5-2.0 µl. 62 62
  • 63. GeneSystems GeneDisc Cycler The GeneDisc uses a hybrid technology between the DNA chip and real-time PCR microplates that proves to be especially relevant for routine diagnostic applications. It is a single-use micro-laboratory of the size of a compact disc. Its rim is engraved with 36 reaction microchambers preloaded with the reagents necessary for detecting and quantifying the required targets. Wells at its centre will be filled with the purified bacterial DNA. A fine network of microchannels automatically and uniformly transfers the bacterial DNA samples to the reaction chambers. 63 63
  • 65. PCR Instrumentation So What About Automation? 65 65
  • 66. Popular 96 Well Plate Instrumentation Difficult to Automate 66 66
  • 67. Fast PCR Popular Instrumentation 67 67
  • 68. Automation with Capillaries? The “capillary” concern The “carousel” concern 68 68
  • 69. Fast PCR Instrument: Corbettnow part of Qiagen Research Rotor-Gene Q ๏30 µL x 100-wells: GeneDisc 100 (heat-sealed plate) ๏0.1 mL x 72-wells: GeneDisc 72 (heat-sealed plate) ๏0.1 mL x 72-wells: 0.1 mL strip tubes (strips of caps) ๏0.2 mL x 36-wells: 0.2 mL tube (attached cap) 69 69
  • 70. PCR Instrumentation Solutions for Realtime PCR Automation? 70 70
  • 71. QPCR robotic for 96-384 sample batch Applied BioSystems PRISM® 7900HT The ABI PRISM® 7900HT Sequence Detection System is a high-throughput real-time PCR system. • An Automation Accessory combined with 384-well plate capability make the 7900HT system ideally suited to meet the high-throughput requirements. • Key applications include gene expression quantitation and the detection of single nucleotide polymorphisms (SNPs) using the fluorogenic 5’ nuclease assay. Key Features and Benefits • Interchangeable formats provide improved throughput and flexibility • Custom Automation Accessory provides 24-hour unattended operation • Hand-held and integrated bar code readers simplify sample tracking • Continuous wavelength detection from 500-660 nm allows the use of multiple fluorophores in a single reaction 71 71
  • 72. QPCR Robotic Integration High Throughput Core Systems already exist for PCR automation Combination of BCI core system + Prism 7900 allows configurations for: NA extraction PCR setup Plate sealing Prism 7900 loading Up to 384 PCR every 2.5hrs 72 72
  • 73. High Throughput Robotic QPCR with multiple formats The Roche LighCycler 480 73 73
  • 74. New Step in High Throughput and rapid QPCR LightCycler 480 and Caliper’s Twister II The LightCycler 480 74 74
  • 75. Roche LC480 and Automation 75 75
  • 76. Robotic QPCR Process LC480 and Caliper LS LC480 and Protedyne Radius 76 76
  • 77. Biomek Nx-Sp8 / LC480 integration The players: Beckman Coulter, Roche Diagnostics, AIG An integration from The Biomedical Innovation Platform @ University Hospital of Bordeaux, France with the help of AIG, Germany. 77 77
  • 78. Very High Throughput QPCR with the LightCycler 1536 •Increase throughput fourfold. •Generate 1,536 data points in a single run in less than 50 minutes. •Use significantly less reagent and sample with reaction volumes of just 0.5-2.0 µl. 78 78
  • 79. PCR Instrumentation Automation of unconventional realtime PCR formats? 79 79
  • 80. Automation of PCR Setup with the MagnaPure LCs MagnaPure LC2 MagnaPure LC 80 80
  • 81. Automation of PCR Setup with the QIAgility Automated PCR setup in all formats The QIAgility uses a single-channel pipet to automate PCR setup - up to 96 PCR reactions can be set up in approximately 30 minutes. Liquid-level sensing, facilitated by conductive filtered tips, enables high-precision pipetting 81 81
  • 82. Integration of PCR Setup with the QIAsymphony AS Automated PCR setup in all formats The QIAsymphony AS extends the capabilities of the QIAsymphony SP to include automated assay setup. The new module interfaces with the QIAsymphony SP and is operated via the same easy-to-use, intuitive software. For integrated operation, samples processed on the QIAsymphony SP can be transferred to the QIAsymphony AS, reducing manual handling steps and documentation. The QIAsymphony AS provides active cooling of reagents, eluates, and assays, enabling safe and reproducible assay setup. The QIAsymphony AS enables setup of multiple assays per run or sample and supports artus® products and other QIAGEN products for PCR. 82 82
  • 83. Robotic Friendly QPCR Instruments The Parallab 350 (BioGene) is an automated nano pipetter, including a magnetic bead station/separator and a fast thermocycler 83 83
  • 85. Full Integration with the Cepheid GeneXpert The GeneXpert cartridge-based PCR detection system integrates automated sample preparation with real-time PCR analysis. It can handle up to 5 mL of aqueous sample such as medical or environmental swab extracts, bioaerosols, or serum. Dry on-board reagents, easy sample handling and setup, and a totally internally controlled reagent system enable true random access performance with results available in 30 minutes or less. 85 85
  • 86. Cepheid GeneXpert The GeneXpert System is a 1 to 4-site, random access instrument integrating real-time amplification and detection features seen in the SmartCycler System, but delivering results from unprocessed samples in less than 30 minutes. The internal module is the common technology link between the SmartCycler and GeneXpert, performing real-time amplification and detection. The GeneXpert automates sample preparation, integrating the complex steps of DNA extraction in the microfluidic cartridges. 86 86
  • 87. Cepheid GeneXpert Family-1 to 16 units 87 87
  • 88. A New Step in MDx Automation Cepheid Infinity / AACC 2008 Up to 2,074 test results in a mere 24 hour period. Less than 52 minutes time to first result. Less than 2 minutes sample prep time per test. MRSA, EV, GBS tests available. 88 88
  • 89. Iquum Lab-in-a-Tube Platform Liat Analyzer: The Liat system, consisting of the Liat Analyzer and disposable Liat Tubes, automates all nucleic acid testing processes, including reagent preparation, target enrichment, inhibitor removal, nucleic acid extraction, amplification and real-time detection, in one portable device. 89 89
  • 90. Iquum Lab-in-a-Tube Platforms For example, a 50μl rapid PCR can be accomplished in as little as 7 min for 30 cycles. Liat FlowCycler The Liat FlowCycler can amplify 48 samples in parallel and is expandable to process 96 or more samples. The system has 2 bays, each capable of accepting up to 3 Liat™ Tube Strips. Each Liat Tube Strip comprises 8 flexible PCR tubes for a system throughput of 48 samples. The spacing of the individual flexible tubes of the Liat Tube Strip matches that of 8-well PCR tube strips or 8- well columns of a 96 well plate, thus readily allowing integration of the FlowCycler system into existing liquid handling system. 90 90
  • 91. Microfluidic based fully integrated platform A microfluidic real time nucleic acid analyzer, the BD-Max by HandyLab. This system is capable of processing raw patient samples, blood, urine, swab, CSF, etc. to a result in about one hour. It's PCR Real Time format will accept FDA cleared, analyte specific reagents (ASR) and/or your homebrew assays. HandyLab's proprietary unitized reagents and microfluidics cartridge radically reduce the chance of a contamination event in your laboratory. 91 91
  • 92. PCR Instrumentation Automation Through IVD Industry Offering 92 92
  • 93. Realtime PCR: instruments+reagents offers •Realtime based assay •Abbott Diagnostics •Roche Diagnostics developments •m2000sp+m2000rt •Cobas Ampliprep + •Instruments availability •HIV, HBV, HCV, CMV, Taqman 48, 96 EBV, (HSV,VZV), CT/NG •HIV, HBV, HCV •Industry complete offering •MagnaPureLC2 +LC2? instrument+reagents •MagnaPure96+LC480? •Recent increase in rtPCR •CMV, EBV, HSV, VZV IVD assays •upcoming Cobas 6800 •Cepheid •Gen-Probe/Millipore •Siemens •GeneExpert, Infinity •Milliprobe •Versant kPCR •EV, MRSA, GBS •contamination detec. •HIV, HBV, HCV, CT/GC •Biomerieux •upcoming Panther •EasyMag+EasyQ •Qiagen •HIV, Enterovirus, RSV •QIAsymphony SP+AS + •BD Rotor-Gene Q? •BD-Max; GBS,NG •upcoming QIAensemble •Viper SP; CT/GC Numerous molecular diagnostic kits providers on the market with partial offer: Qiagen (NA extraction + reagents), Nanogen (reagents), Italian Market, Eastern Europe, Korea, China, Taiwan...etc. See various scenario at the end of the course. 93 93
  • 94. Abbott Molecular PCR automation CMV HBV HCV Viral Load Viral Load Ct/Ng Viral Load Screening HIV Ct Viral Load Screening VIROSEQ Open Génotypage modes HSV VZV Prism 7000 M200RT 94 94
  • 95. Abbott Lab organization solution Router LIS Data (m2000rt) Sample Prep (m2000 sp V3.0) (m2000 rt V2.1) 95 95
  • 96. Continuous Flow Realtime PCR ๏1st option: Automatic extraction on the Cobas Ampliprep + realtime PCR on the Cobas Taqman 48 ๏2nd option: Automatic extraction + Automatic realtime PCR on the Cobas Ampliprep+Dock+Taqman 96 ๏200 sample/day ๏HCV, HIV, HBV 96 96
  • 97. Roche COBAS TaqMan 96 Robotic arm Thermocyclers Sample racks K-carriers waiting for TC 97 97
  • 98. Roche Cobas Docking Station 98 98
  • 99. Siemens Molecular - Versant K-PCR 99 99
  • 100. Realtime PCR automation: the new dilemma Major Diagnostic companies High cost (40-50 €) reagents Reagents rental programs Low cost of instruments Molecular Diagnostic companies Lower cost (20-30 €) reagents QC, QA, standards provided Instruments not provided Molecular biology companies Unexpensive (<10 €) reagents QC, QA, standards to perform Instruments not provided 100 100
  • 101. Roche Diagnostic Lab. Setup proposition HIV HBV HCV CE-IVD HIV 9284 HCV 5552 HBV 1009 CMV 10313 EBV 5104 HSV 2749 VZV 1280 Adenovirus 1 428 HHV6 Quantitatif 1 406 VRS 953 Grippe 894 Enterovirus 725 HHV8 104 BK 100 Parvovirus B19 100 Norovirus 100 CMV SARS, Coronavirus 50 EBV Grippe Aviaire H5N1 50 HSV + Home ParaInfluenzae Metapneumovirus 608 300 VZV Brew 42109 Home Brew 101 101
  • 102. Abbott Molecular Lab. Setup proposition CE-IVD Evo 75 Nat HSV VZV Router LIS CE-IVD HIV 9284 HCV 5552 HBV 1009 CMV 10313 Données EBV 5104 HSV VZV 2749 1280 (m2000rt) HIV HBV HCV CMV (m2000 rt V2.1) EBV 102 Sample Prep (m2000 sp V3.0) 35291 102
  • 103. Lab. Setup with M 2000 sp V3.0 et EVO 75 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 Lundi Sp1 Extraction HIV 48 tests rt1 PCR HIV 48 tests Sp2 Extraction HCV 48 tests PCR HCV 48 tests rt2 Sp1 Extraction CMV 96 tests rt1 PCR CMV 96 tests Mardi Sp1 Extraction HIV 48 tests rt1 PCR HIV 48 tests Sp2 Extraction HBV 24 tests rt2 PCR HBV 24 tests Sp1 extraction EBV 48 tests rt1 PCR EBV 48 tests Mercredi Sp1 Extraction HIV 48 tests rt1 PCR HIV 48 tests Sp2 Extraction HCV 48 tests PCR HCV 48 tests rt2 EVO 75 Ext VZV 24 tests ABI PCR VZV 24 tests Jeudi Sp1 Extraction HIV 48 tests rt1 PCR HIV 48 tests Sp1 Extraction CMV 96 tests rt1 PCR CMV 96 tests EVO 75 Ext HSV 24 tests ABI PCR HSV 24 tests Sp1 Extraction HIV 48 tests rt1 PCR HIV 48 tests Vendredi Sp2 Extraction HCV 48 tests rt2 PCR HCV 48 tests Sp1 extraction EBV 48 tests rt1 PCR EBV 48 tests courtesy of A Esnault 2008 Abbott 103 103
  • 104. 104 Beyond HIV,HBV,HCV-CMV,EBV,HSV,VZV Most comprehensive additional menu in infectious disease: 1) Nanogen-Elitech 2) Qiagen Adenovirus Flu HHV6 Enterovirus Adenovirus 1 428 HHV6 Quantitatif 1 406 VRS Parvovirus B19 VRS 953 Flu SARS, Coronavirus Grippe 894 Enterovirus H5N1 Enterovirus 725 HHV8 104 HHV8 BK 100 BK Parvovirus B19 100 Norovirus Cepheid SARS, Coronavirus 50 AB Prism compatible/CE-IVD AB Prism compatible/CE-IVD Grippe Aviaire H5N1 50 H5N1 Roche LC compatible ParaInfluenzae diagenode Metapneumovirus diagenode 5810 CE-IVD 104
  • 105. Realtime PCR Market Evolution Major Diagnostic companies - Main molecular markers (HIV, HBV, HCV, CT/GC) - CE-IVD, FDA approved - Instruments Molecular Diagnostic reagents -Numerous minor markers companies -Rarely major markers -ASR, RUO -Rarely instruments Recently -Full menu major diagnostic companies -CE-IVD enhanced menu for minor -Instruments makers 105 105
  • 106. MDX, PCR, Automation in conclusion ✓ PCR diagnostic switched from PCR to realtime PCR ✓ but still options for high-tech automated regular PCR+Arrays instruments ✓ Realtime PCR switched to Fast PCR ✓ from 96 well plates to capillaries to 96, 384 and 1536 well plates ✓ Realtime MDx assays on 2 instruments only ✓ NA extraction/PCR setup + Realtime PCR ✓ in house or MDx industry numerous solutions ✓Integration of realtime MDx assays on a single instrument or expandable/connected instruments ✓ Roche Cobas, Qiagen QIAsymphony, Gen-Probe Panther instruments ✓ evolution through microfluidic instrumentation (Cepheid, BD/HandyLab..) ✓ Realtime PCR arrays and gene expression 106 106