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   Amul (Anand Milk Union Limited), formed in 1946, is a
    dairy cooperative movement in India.

   It is managed by Gujarat Co-operative Milk Marketing
    Federation Ltd. (GCMMF).

   AMUL is based in Anand, Gujarat and has been a sterling
    example of a co-operative organization's success in the long
    term. The Amul Pattern has established itself as a uniquely
    appropriate model for rural development.

   Amul has spurred the White Revolution of India. It is also the
    world's biggest vegetarian cheese brand.
 HISTORY OF THE COMPANY:
  The story of AMUL inspired „Operation Flood' and
  heralded the 'White Revolution' in India. It began with
  two village cooperatives and 250 liters of milk per day,
  nothing but a trickle compared to the flood it has
  become today. Today Amul collects processes and
  distributes over a million liters of milk and milk
  products per day, during the peak, on behalf of more
  than a thousand village cooperatives owned by half a
  million farmer members. Amul has become a symbol
  of the aspirations of millions of farmers; creating a
  pattern of liberation and self-reliance for every
  farmer to follow.
• The „AMUL revolution‟ started as awareness among the
  farmers grew and matured into a protest movement. Over
  four decades ago, the life of a farmer in Kaira District was very
  much like that of his counterpart anywhere else in India. His
  income was derived almost entirely from seasonal crops. The
  income from milch buffaloes was undependable. Private
  traders and middlemen controlled the marketing and
  distribution system for the milk. As milk is
  perishable, farmers were compelled to sell it for whatever they
  were offered. Often, they had to sell cream and ghee at throw
  away prices. In this situation, the one who gained was the
  private trader. Gradually, the realization dawned on the
  farmers that the exploitation by the trader could be checked
  only if marketed their milk themselves.
• In order to do that they needed to form some sort of an
  organization. This realization is what led to the establishment
  of the Kaira District Cooperative Milk Producers' Union
  Limited (popularly known as Amul) which was formally
  registered on December 14, 1946.

• Currently AMUL has 2.28 million producer members with
  milk collection average of 5.08 million liters/day.

• Today AMUL is a symbol of many things. (High-quality
  products sold at reasonable prices, genesis of a vast co-
  operative network and a proven model for dairy
  development). The Kaira Union began pasteurizing milk for
  the Bombay Milk Scheme in June 1948.
• GCMMF: Gujarat Cooperative Milk Marketing
  Federation.
• GCMMF is India's largest food products
  marketing organization. It is a state level apex
  body of milk cooperatives in Gujarat which aims
  to provide remunerative returns to the farmers
  and also serve the interest of consumers by
  providing quality products which are good value
  for money.

• CRISIL, India's leading Ratings, Research, Risk
  and Policy Advisory company, has assigned its
  highest ratings of "AAA/Stable/P1+" to the various
  bank facilities of GCMMF.
• GCMMF is a unique organization. It's a
  body created by Farmers, managed by
  competent professionals serving a very
  competitive and challenging consumer
  market. It is a true testimony
  of synergistic national development
  through the practice of modern
  management methods.
Robust Supply Chain
                The vast and complex supply chain Hierarchical network of cooperatives
                Stretches from small suppliers to large fragmented markets


                                 Low Cost Strategy
                                 Amul adopted a low-cost price strategy to make its products
                                 affordable and attractive to consumers by guaranteeing
                                 them value for money
                                             Diverse Product Mix
                                             Amul Butter, Milk Powder, Ghee,
Success!!                                    Amulspray, Cheese, Chocolates,
                                             Shrikhand, Ice cream,
                                             Nutramul, Milk and Amulya


                          Strong Distribution Network
                          Amul products are available in over 500,000 retail outlets across
                          India through its network of over 3,500 distributors.
                          47 depots with dry and cold warehouses to buffer inventory of the
                          entire range of products.

            Technology and e-initiatives
            New products
            Process technology
            Complementary assets to enhance milk production
            E-commerce.
Members:                         13 district cooperative milk
                                 producers' Union
No. of Producer Members:         2.79 million

No. of Village Societies:        13,328

Total Milk handling capacity:    11.22 million liters per day

Milk collection (Total - 2008-   3.05 billion liters
09):
Milk collection (Daily           8.4 million liters
Average 2008-09):
Milk Drying Capacity:            626 Mts. per day


Cattle feed manufacturing        3500 Mts. per day
Capacity:
• Gujarat Cooperative Milk Marketing Federation
  Ltd. (GCMMF), is India's largest food product
  marketing organization with annual turnover (2010-
  11) US$ 2.2 billion. Its daily milk procurement is
  approx 12 million lit (peak period) per day from
  15,712 village milk cooperative societies, 17 member
  unions covering 24 districts, and 3 million milk
  producer members.
 PLANNING:
   AMUL has been able to:
• Produce an appropriate blend of the policy maker‟s
  farmer‟s board of management and the professionals:
  each group appreciating its roles and limitations.

• Bring at the command of the rural milk producers the
  best of the technology and harness its fruit for
  betterment.

• Provide a support system to the milk producers without
  disturbing their agro-economic systems.
• Milk is very perishable product so it has to be consumed
  within 24 hours.

• In order to avoid wastage AMUL converts the milk into SNF
  and milk solids by evaporating the water, which comprises up
  to 60-70% of milk contents.

• This is possible only if the distribution channel right from the
  producer to the consumer is well organized.

• Last year, they are divided the retail market into 14 specific
  segments to achieve further distribution efficiency.

• This year AMUL is focusing on inducting distributers having
  expertise in servicing such specific market segments.
• Plough back the profits, by prudent use of men, material
  and machines, in the rural sector for the common good
  and betterment of the member producers.

• Even though, growing with time and on scale, it has
  remained with the smallest producer members.

• In that sense, AMUL is an example par excellence, of
  an intervention for rural change.
 ORGANISING:
• AMUL is leaded by the director under him five
  branches viz. Factory, Marketing, Accounts, Purchase,
  Human Resources Department.

• Factory department has a separate general manager
  under him three are six branches viz. Production,
  Stores, Distribution, Cold Storage, Quality, and Deep-
  freezing. This department takes care of the factory
  work.
• Marketing department has regional senior
  marketing manager and under him there is
  regional manager.
• This department takes care of the marketing
  aspects of AMUL.
• Account department takes care regarding
  accounts i.e, day-to-day work. Under the
  accountant there is one clerk.
• Purchase department takes care regarding the
  purchase of raw materials and many other things.
STAFFING:
• Staffing is a process which includes
  recruitment, selection, training, placement,
  appraisal, promotion, and career planning.
• In larger organizations, a separate
  department called Personnel Department
  looks after these functions and this is
  headed by a qualified professional manager
  called Personnel Manager.
The Organization Structure of Amul is
divided into two parts:

1. External Organization Structure.
2. Internal Organization Structure.
The Following is the External Organization Structure of
Amul:
 External Organization Structure:

• External organization structure is the
  organizational structure that effects the
  organization from the outside.

• GCMMF is unit of Gujarat Milk Marketing
  Federation, which is a co-operative
  organization. The villagers of more than
  10,000 villages of Gujarat are the bases of
  this structure.
 External Organization Structure:
• They all make milk village milk producers
  union, district level milk producers union and
  then a state level marketing federation is
  established.
• The structure is Line Relationship, which
  provides easy way to operation.
• It also provides      better   communication
  between two stages.
The Following is the Internal Organization Structure of Amul:
                            Chairman


                      Managing Director


                      General Manager


                    Asst. General Manager




    Finance     Personnel      Production    Marketing      S&P
  Department   Department     Department    Department   Department
 Internal Organization Structure:

A systematic & well-defined organizational structure
plays a vital role & provides accurate information to the
Top- Level Management.

An organization Structure defines a clear-cut line of
authorities & responsibilities among the employees
of GCMMF. The Organization structure of AMUL is
well-arranged structure. At a glance a person can
completely come to know about the organization
structure.
Internal Organization Structure:

• AMUL is leaded by the director under him five
  branch
  Viz., Factory, Marketing, Accounts, Purchase, Hu
  man Resources Departments.

• Factory department has a separate general
  manager under him there are six branches
  viz., production, stores, distribution, cold
  storage, quality, and deep freezing. This
  department takes care of the factory work.
 Internal Organization Structure:

• Marketing Department has regional senior marketing
  manager and under him there is a regional manager.
  This department takes care of the marketing aspects of
  AMUL.

• Accounts department takes care regarding accounts
  i.e. day-to-day work. Under the accountant there is
  one clerk.

• Purchase department takes care regarding the
  purchase of raw material and many other things.
• Plant layout is the overall arrangement of the machine
  tools, handling equipments, storeroom and other various
  accessories required for facilitating production in a
  factory. These arrangements are pre-planned with the
  results that the building has been constructed to fit a
  layout of a given process.
• AMUL plant is indigenously worked out with facilitation
  of various production processes and production of multi
  products under one plant. The total plot is nearly about
  2.27 kms. Separate buildings are provided with required
  arrangements of machine tools handling and computers
  connection through the control room to fit for varying
  product-manufacturing departments.
• The plant is engaged in producing milk, ice creams, milk
  powder and ghee. Entire department is uniquely provided
  with facilities for the processing each product. There are 4
  production departments and packaging departments
  pertaining to each product respectively.

• Thus, plant layout encompasses all production and service
  facilities and provides for the most effective utilization of
  the men, materials and machines constituting the process.
  It is the master blue print of coordinating all operations.
There are Four Plants of
Amul located in India :
• First Plant, is at
  Anand, which
  engaged in the
  manufacturing of
  milk, butter, ghee,
  milk power,
  flavored milk, and
  butter milk.
Second Plant, is at
MOGAR, which
engaged in
manufacturing
chocolate, nutrAM
UL, AMUL
Ganthia and
AMUL lite.
• Third Plant, is at
  KANJARI, Which
  produces cattle feed.

• Fourth Plant, is at
  KHATRAJ, which
  engaged in
  producing cheese.
 INTRODUCTION:
• “Production management is refers to the process of
  correction of past mistakes catching up with the new
  techniques, taking up steps with developing techniques
  and taking measures for the production of goods
  at competitive cost.”

• The basic philosophy of production management is to
  launch a frontal attack on direct costs and effective use
  the availability manpower weaving new techniques in to
  the whole to keep the production unit efficient and
  developing production management is the process of
  planning, organizing, directing and controlling.
• The Amul is started with only 250 liters of
  milk per day. But now Amul collect average
  9 lakhs of liters milk per day. At the initial
  stage, Amul has not any problem regarding
  milk, but in the winter season there was
  excess supply of milk. So, Amul has to sell
  out that excess milk at the low price or
  Amul has to face loss. To removing
  these problems Amul take decision to set
  up a plant to process the surplus milk butter
  and milk powder.
• The Amul has three plants Known as
  Amul 1, 2 & 3 all three plant work
  24hours a day continuously. The all
  manufacturing         process     is    done
  automatically. The production is done in
  the special machines. These machines
  and the technology are import-id from
  the TRFTA PEAK Company. There is
  also facility of chilling of milk, so that the
  milk remains usable.
 Three plant of AMUL perform different
  functions:
AMUL–1 Presently it is use as a go down for
        storing raw materials.
AMUL–2 In this unit, the production process
       of Ghee and packing's are running.
AMUL–3 This unit is producing AMUL
        butter, spray power, and flavored
        milk.
 Milk Collection Cycle:
  The success of each and every dairy industry is
  the getting the milk from the farmers and making
  that milk in use as soon as possible before that
  milk get spoiled because the milk is the
  perishable product. For the smooth running the
  business of dairy industry the industry must
  concentrate on the milk collection cycle. Amul
  dairy is very conscious about the milk collection
  cycle because the base of the success of the Amul
  is milk collection cycle.
 Production capacity of Amul:

 Butter 50 to 60 Tones.

 Powder plant 70 tones.

 Powder plant 60 tones.

 Flavour milk 40000 bottles.
 Amul – 2 Raw Reception Dock:
  Reception dock is the very first department
  of any dairy where milk is unloaded and
  simultaneously tested . Amul-2 has a well
  designed RMRD , situated in the west wing
  of dairy . Raw milk at Amul- 2 is received
  mainly through cans . There are 2 reception
  lines for unloading milk cans in Amul – 2 .
  About 60 % of reception is of buffalo milk
  and remaining 40% is cow milk.
Butter section:
  The utterly Butterly Delicious butter of the Amul is one
  of the most popular product of Amul dairy along with the
  famous butter girl. The butter section is located in Amul -
  3which manufactures Table Butter, white butter
  and renduced salt butter. The section is completely
  computer controlled and is equipped with most modern
  imported equipments .Butter section very important as
  it handles fat, which is the costliest constituent. The
  cream obtained from process section is fully utilized for
  butter making .Amul white and table Butter is exported
  to USA and various Middle Eastern countries.
 OPERATION:
 The cream for manufacturing Butter is receiving
 from Amul-3 process section while standardization of
 milk. In Amul -3 the milk fat will be separated at
 above 60 Celsius, the centrifugal separators inline
 with Milk pasteurizer separate this as cream. The
 cream thus separated is pasteurized and then
 pumped to the cream buffer tanks and to cream silo.
 After ageing at 8 Celsius for 24 hrs, cream is pumped
 to cream chilling unit in the butter section. There the
 temperature of cream is adjusted to the required
 churning temperature of continuous Butter Making
 Machine.
Packing materials used:
 Delocalize market Double laminated is
 used for export.
 Tin – used for 400g Army pack
 Card board box- used for tertiary packing
 3ply for 9.1 g weight package
 5ply for normal & export
Powder plant:
  F-35 plant is situated in Amul -2 near to the railway
  siding . The plant is a single stage drying plant having
  a capacity of 35 TDP. The plant is not in regular use
  and mainly used for the manufacturing of cheese
  whey powder .
 F-35 CONDENSING PLANT DETAILS:
     Make : SSP ,Faridabad.
     Type : Falling film vertical tube type.
     No of Pre heater : 5.
     No of calendria : 7.
     No of vapor separators : 5.
OPERATION DETAIL:
MILK :
One of the most versatile food consumed by us. All
children start their with mother‟s milk and continue to
use it in one other throughout their life. It is the secretion
from the mammary glands of a lactating mammal. The
white fluid, know as milk, is made up of milk fat and other
milk solids.
 MANUFACTURING PROCESS FOR MILK :
 MILK PROCUREMENT:
Total milk procurement by our Member Unions during the
year 2006-07 averaged 67.25lakh kilograms (6.7million kg)
per day, representing a growth of 4.5 per cent over
64.38lakh kilograms (6.4 million kg) per day
achieved during 2005-06. The highest
procurement as usual was recorded during
January 2007 at 84.09 lakh kilograms
(8.4million kg) per day. This increase in
milk        procurement         is       very
impressive, keeping in mind the massive loss
suffered by our farmers due to floods during
the monsoon season, specially in Surat
district.
 MILK PROCESSING:

1. Homogenization: Milk must
   then be homogenized. Without
   homogenization, the milk fat
   would separate from the milk
   and rise to the top. Milk fat is
   what gives milk its rich and
   creamy taste. In this process
   Milk is transferred to a piece of
   equipment         called        a
   homogenizer. In this machine
   the milk fat is forced, under
   high pressure through tiny
   holes.
2. Pasteurization:
Pasteurization is the process
that purifies milk and helps it
stay fresher, longer. Milk is
pasteurized by heating it
to 72°C for 16 seconds then
quickly cooling it to 4°C.
Pasteurization is named after
Louis Pasteur, the famous
scientist.
3. Adding Vitamins: Before
   homogenization, vitamin
   D is added to all milk.
   Vitamin D combined with
   the calcium that naturally
   exists in milk help gives us
   strong bones and teeth.
   Dairies also add Vitamin
   A to skim, 1% and 2%
   milk. Vitamin A is good
   for our eyesight.
4. Packaging Milk: Milk is now ready
   to be packaged. Milk is pumped
   through automatic filling machines
   direct into bags, cartons and jugs.
   The machines are carefully
   sanitized and packages are filled
   and sealed without human hands.
   During the entire time that milk is
   at the dairy, it is kept at 1° - 2°C.
   This prevents the development of
   extra bacteria and keeps the milk
   it‟s freshest.
5. Storing: Milk is delivered to
   grocery stores, convenience
   stores and restaurants in
   refrigerated trucks that keep
   milk cooled to 1° - 4°C. The
   stores take their milk and
   immediately place it in their
   refrigerated storage area.
   Because fresh milk is so
   important to our diets,
   dairies, and our health.
Quality Policy: The motivated and
 devoted work-force of AMUL- are
 committed to produce wholesome and
 safe foods of excellent quality to remain
 market leader through deployment of
 quality management systems, state-of-art-
 technology, innovation and eco-friendly
 operations to achieve delightment of
 customers and betterment of milk
 producers.
 Quality of Life:
  Assured market for their milk and daily
  income round the year from milk has
  improved the quality of life of farmers.
  The role village dairy co-operative
  societies in the over all development of the
  villages have brought better social
  infrastructures in the villages such as roads,
  communication system, schools, health
  centers, water facilities, banks etc.
 Concept:
The marketing concept holds the key to achieving its
organizational goals consists of the company being more
effective than competitors in creating, delivering and
communicating customer value to its chosen target markets.
Marketing starts with the determination of consumer wants and
ends with the satisfaction of those wants. The concept says that
any business should be organization around the marketing
function, aningticipating and stimulating and meeting
customers need.
The marketing concept rests on four pillars and they are:
1. Target market.
2. Customer needs.
3. Integrated marketing.
4. Profitability.
• AMUL has also its own marketing
  concept. AMUL targets all type of
  customers like babies, children, young
  customers and old age customers etc.
  Amul try best for satisfying needs by
  providing good quality products.
 Marketing Mix:
The marketing mix, which is set of four elements or
four “P” of marketing are as follow:
  1.Product
  2.Price
  3.Place
  4.Promotion
Same as four “P” there is also four “C” of marketing.
  1.Customer solution
  2.Cost
  3.Convenience
  4.Communication
 PRODUCT:
• A product is anything that satisfies needs or wants
  and can be offered to the market for exchange. A
  product can be a goods, services without
  product there is no marketing .This includes
  product variety, product design, packaging,
  quality, brand name, size etc.
• AMUL produces and sell i.e. Milk, It has to plan
  its product very carefully so that the consumer
  gets only good quality products. There are
  various products marketed by GCMMF.
 List of products marketed:
 Bread spread
• Amul butter.
• Amul Lite Low bread spread.
• Amul cooking butter.
 Cheese range
• Amul Malai panner (cottage cheese).
• Amul pasteurized processed cheese.
• Amul pizza cheese.
• Amul Emmiatial cheese.
 UHI Milk Range
• Amul shakti 3% fat milk.
• Amul Taaza 1.5% fat milk.
• Amul Gold 4.5% fat milk.
• Amul fresh Toned milk.
• Amul snowcap soft milk.
 Pure ghee
• Amul pure ghee.
• Amul cow ghee.
• Sagar pure ghee.
 Infant milk Range
• Amul infant milk formula (0.6 millions).
• Amul infant milk formular.
• Amul spray infant milk food.
• Milk powder.
• Amul full cream milk powder .

 Curd products
• Yogi sweetened flavored dahi.
• Amul Lassee.
• Amul masti Dahi.
 Price :
  The prices of products of Amul are also decided by the GCMMF.
  The GCMMF conducts the market survey to check the validity and
  feasibility of prices in the market and accordingly decides the prices of
  Amul products. The price of the products of Amul are also decided
  by the GCMMF .The GCMMF conducts the market survey to check
  the validity and feasibility of prices in the market and accordingly
  decides the price of Amul products . However, the price is inclusive
  of several elements like:
  Cost of milk.
  Labour cost.
  Processing cost.
  Packaging cost.
  Advertising cost.
  Transportation cost.
  Sales promotion cost.
  Taxes etc.
  The GCMMF considers all this cost. Aspects and set them up in
  pricing structure to decide the selling price of milk and milk products.
 Promotion:
  IT includes a variety of techniques
  including         advertisement,        sale
  promotion, public relations and personal
  selling that are used to communicate with
  customers and potential customers.
  Television is the best media for advertising
  in the local areas .Hoardings designed on
  the creative basis attract the customers
  more.
 Place:
• Place refers to marketing activities that make
  products available to consumers at the right time in a
  convenient location. Place refers as distribution
  Channels .IT is the process of moving products from
  the producer the consumer.
• Amul has developed federation and Amul parlours
  located in several parts of country. Amul have
  managed to create more than 2300. Amul have
  identified certain potential locations such as Railway,
  Airports, universities, and shopping malls. The
  GCMMF handles the workers relating to Managing of
  stocks and distributors to in the country.
• Thus GCMMF looks offer the disbursement of
  products to the various Marketing channels.
 Market segmentation:
• Any commodity has not a single Market. But it has a
  composite Market which can be divided on the basis of
  age, gender, preferences etc. The process of dividing a market
  into distinct groups of buyers is called market segmentation.
  Market segmentation may be defined as a process of dividing a
  Market into different sub- markets on the basis of some
  definite criteria .
• At Amul, since marketing activities are handle by the
  GCMMF, market segmentation is also decided by GCMMF.
  Generally, Milk products like Butter, cheese are also popular
  in the all age group. Hence they are segments at the national
  level. Milk products like chocolates and milk powder are
  segmented on the basis of age. The GCMMF conduct the
  market survey to know demand for the products of Amul in
  the Market and then accordingly determines the market
  segments, defines the target market.
Amul Kool Chocolate Milk
                    Nutramul Energy Drink
      Kids          Amul Kool Millk Shaake


     Women          Amul Calci +


                    Utterly Delicious Pizza
     Youth          Amul Emmental Cheese
                    Amul Cheese Spreadsv


                    Amul Lite
Calorie Conscious   Sagar Skimmed Milk Powder
                    Amul Lite Slim and Trim Milk


                    Nutramul
Health Conscious    Amul Shakti Health Food Drink
Ice-cream Manufacturers



                         Restaurant/Food Chains



                        Coffee Shop Chains



  Milk                    Temples




                     Bakery & Confectionaries




                                  Pizza Retailers




                         Snacks Retailers


Butter/Cheese/
Ghee
 PRODUCT LIFE CYCLE STAGES:
A product passes through distinct stages during its
life in market, each posing different challenges,
opportunities and problems .Profits rise
and fall at different stages of the product life
cycle. There are four different stages of product life
cycle, namely:
1. INTRODUCTION STAGE.
2. GROWTH STAGE.
3. MATURITY STAGE.
4. DECLINE STAGE.
• Different products of AMUL are in different stages in
  the product life cycle.
• Products like milk, butter, chocolate and cheese are in
  the maturity stage, while ice-creams, chocolates and
  shrikhand are still in the growth stage.
• On the other hand, products like milk powders,
  infant food, frozen food items and mix are in
  introduction stage.
• The company adopts aggressive selling techniques for
    those products which are in the introductory stage,
  while very less promotional programmes are carried out
  for those products which are in the growth or maturity
  stage.
 MARKETING &GCMMF:
 GCMMF is India‟s largest exporter of dairy
 products. It has been awarded as a “Trading
 House” status. GCMMF has                   received
 the APEDA award from the government of India
 for Excellence in dairy products Exports for the
 last 11 years. GCMMF is India‟s largest food
 products Marketing Organization. It is a state level
 apex body of milk co-operatives in the Gujarat
 which aims to provide remunerative returns to
 farmers and also serve the interest of consumers
 by providing quality products which are good
 value for money.
 Marketing Research:
• “Marketing         Research        is      the      systematic
  design collection, analysis and reporting of data and findings
  relevant to a specific marketing situation of the company.”

• Amul performs the marketing research mainly to launch a
  new products in the market. The purpose is of checking the
  validity of the new products in the market for the local new.
  Amul conducts the market survey by appointing business
  administration students for conducting the market survey.
  Extending policy of the new product launched, Amul has
  recently launched the energy drink named “STAMINA”
  specially targeted to the people who are playing sports daily.
 Introduction :
   According to SCOOT CLOTHIER AND
  SPRIGGEL Human resource management as
  the branch of management which is responsible
  on a staff basis for concentrating on those aspects
  of relationship of management to employees and
  employees to employees and with the
  development of the individual and the group.
  The objective is to attain maximum individual
  between employer and employees and effective
  moulding of human resources as contrasted with
  physical resources.
• Personal (Human resource) management plays a
  very important role for any organization. The
  firm having all types of resources like
  machines, materials, money, information etc. will
  not be success in business without effective
  manpower. Human capital is the greatest assets
  of business enterprise and manpower
  management is the most important and crucial
  job because the managing group is the heart of
  the company.
• Human resource department plays most
  important role in establishing good relation and
  harmony among all.
MAJOR FUNCTION OF HUMAN RESOURCE
 DEPATMENT:

1. RECRUITMENT AND SELECTION.
2. TRAINING AND DEVLOPMEN.
3. PERFORMANCE APPRAISAL.
4. SALARY AND WAGE ADMINISTION.
5. EMPLOYEE TURNOVER.
6. COMPENSATION.
7. INDUSTRIAL RELATION.
8. FACTORE ACT.
9. INDUSTRIAL DISPUTE ACT.
10. HUMAN RESOURCE INFORMATION SYSTEM
    (HRIS).
 RECRUITMENT AND SELECTIONRECRUITMENT:

There are two types of Recruitment sources followed by Amul:
 EXTERNAL SOURCES.
 INTERNAL SOURCES.

 INTERNAL SOURCES: Internal sources include personnel already on the
  payroll of the organization.
  Present Permanent Employees.
  Employee Referrals
  Former Employee

 EXTERNAL SOURCES: These sources lie outside the organization. In
  AMUL they consider following sources of recruitment.
  Campus Interview
  Unsolicited Application.
  Application Blank.
  Placement Agencies.
 RECRUTMENT POLICY OF AMUL:
Entry level qualification:
Below officers cadres:
1. S.S.C / H.S.C Attendant Operator – Dairy
   (AOD) – G Gr.Worker.
   Taken as apprentice under trade
   apprentice     Act    1961     2/3    yrs
   Apprenticeship, then based on their
   appraisal report, selected as temporary
   worker. After total 5yrs of work, may be
   selected as G-Grade Worker.
2. Professional Qualification   E/F   Grade
   Worker (Boiler Attendant).
3. BA / B.COM / M.COM / M.A (general)
   MSW / MRM /MRS M.E_Biz of Gujarat
   vidyapeeth and C Grade Worker similar
   Non – University Institutions.
4. B.Sc / M.Sc / Diploma Engineers B Grade
   workers. Apprenticeship Lab assistant for
   1yr 3 months for B.SC & M.SC; 1yr for
   Diploma Engg. Then 2/3 yrs as trainee
   technician, than based on appraisal
   Appointed as Technician B Grade.
5. BBA Management Trainee for 1yrs Jr. Assistant.
(a) M.SC ( Agriculture ) /MRS /MRM /MSW /MLW/MBA/ B.Tech
     (DT ) / MCA / M.E –Biz. ( From recognized University )
     1 yr as a trainee then appointed as senior officer.

b) Inter CA /Inter ICWA / BE
   1 yr as training period, then appointed as Dy. Sup. Deputy
    Superintendent

(c) CA/ICWA Superintendent
    NO training period, direct appointment. However, in case
    of fresh recruitment of candidates with exceptional qualification
    form     reputed      Institutions    such  as   IIM/IIT/IRMA
    Central     Institution,      consideration  for    appointment
    to Higher Grade be given due weight age, not withstanding the
    above minimal requirements.
SELECTION:
 Selection procedure is concerned with
 securing relevant information about the
 applicant. The main objective of
 selection process is to determine whether
 an applicant meets the qualification for a
 specific job and choose the application
 that is most likely to perform well in the
 job.
• After selection, the employees generally
  have probation period. In AMUL probat
  ion period is different for different type
  of employees.
• Probation period for officers is 12
  months, 6 months for clerical employees
  and 3month for workers.
 TRAINING AND DEVLOPMENT:
• Definition: is a subsystem of an organization. It ensures that
  randomness is reduced and learning or behavioral
  change takes place in structured format.

• Training is the process where the work related knowledge,
  skills and attitude are given to new employees. By which
  they aware the policies rules and increase technical and
  manual efficiency and create of responsibility.

 AMUL has accepted three methods for the training:
1. On the job method .
2. Off the job method.
3. In house training.
4. Out house training.
 PERFORMANCE APPRAISAL:
• Performance appraisal is the process of evaluatin
  g the performance and qualification of employees
  in terms of the requirement of the jobs for which
  they are employed. It is highly useful in making
  decision regarding the promotion, transfer, wage
  and salary administration etc.
• The AMUL adopts the following appraisal
  system     Final    confirmation    with  the
  recommendation by the divisional heads comes
  from the MD on annual basis. His work is
  evaluated by Check list Method of Performance
  Appraisal. These are a various method used to
  appraise the performance of an employee.
 In Amul the following methods are used:
 Self appraisal:
  If individuals understand the objectives they are
  expected to achieve the standards by which they
  are to be evaluated they are to a great extent in the
  best position to appraise their own performance.
  In this method employee himself.

 Manager‟s Appraisal:
  The general practice is superiors appraise the
  performance of        their subordinate. Other
  supervisors, who have close contact with employee
  „s work may also appraise with a view to provide
  additional information.
• A higher – level manager appraise the employees
  for their performance. In Amul various attributes
  consider for the appraisal of employee.

    Job knowledge.
    Work output.
    Quality of work.
    Interest in work.
    Initiatives.
    Past records.
    Seniority.
This appraisal is also the rating scale.
Method appraiser also appraised employee
by following:
  Outstanding.
  Good.
  Satisfactory.
  Poor.
25%53
 50%
100%
Not allowed




               • The overall assessment is done through above
                 rating and also the comment of reviewing officer
                 is included. Apart form this the performance in
                 liked allowance is provided in relation with
                 performance that is:
                   25%
                    50%
                   100%
                   Not allowed.
               • This is provided by and under knowledge of
                 under Managing Director Generally in Amul on
                 base of performance appraisal employee of
                 managerial level gets specials allowance. While
                 for workers they get promotions.
 WAGES AND SALARY:
• common method is followed for the wage a
  nd salary administration according to
  “Muster roll “.
• Timekeeper sends that muster roll to the
  account department for attendance of each
  and every employee. This will analyze and
  entered in the computer.
• After this salary is calculated for each
  employee through computer according to
  that they prepare salary sleep of employees.
 Vision:
  GCMMF will be an outstanding marketing
  organization, with specialization in marketing
  of food and dairy products both fresh and long
  life with customer focus and IT integrated. The
  network would consist of over 100 offices, 7500
  stockiest covering at least every Taluka. Head
  quarter servicing nearly 10 lakh outlets with a
  turnover of Rs.10,000 Cr and serving several co-
  operatives. GCMMF shall also create markets
  for its products in neighboring countries.
Mission:
 We at GCMMF endeavor to satisfy the
 taste and nutritional requirements of the
 customer of the world through
 excellence in the marketing by our
 committed team. Through co-operative
 networking, we are committed to offering
 quality product that provides best value
 for money.
Threat of new entrants
                      Is high because
                     There are no entry
                           barriers




                    Competitive Rivalry
Bargaining Power                             Bargaining Power
 of Customers is      is   High due to      of Suppliers is low
 High because of     Other brands and       because the suppliers
     Various                                    Are rural milk
   competitors         Local players              producers




                        Threat of
                    substitutes is high
                        because of
                      availability of
                     Other products
 TOTAL QUALITY MANAGEMENT:

• In 1994 AMUL had embarked on the Total Quality
  Management and in 1999 received the Rajiv Gandhi National
  Quality Award for the year 1999, India‟s premier recognition
  for quality. Continuing to learn their employees have
  consistently striven to maintain improved product and service
  quality at each stage of the value chain.

• More          than        25000         Kaizens          small
  improvements in work areas-were made by employees in
  different areas like cost cutting, time saving and process
  improvement. To ensure minimum wastage and maximum
  productivity and quality, house keeping initiatives have been
  zealously pursued at the Federation offices, Warehouses and
  Distributor points.
• Learning from employing Total Quality Management principles
  have been cascaded to both the member dairies as well as
  distribution channel members. Workshops on Statistical Quality
  Control have been conducted across the member dairies to achieve
  total quality in the production process.

• On of AMUL‟s most remarkable achievements has been creation of
  more than 225Quality Circles across the length and breadth of the
  country. The federation‟s wholesale dealers meet every month in
  these quality circles and discuss and resolve distribution problems
  and improve their distribution process.

• Amul continues its commitment on improving the competency of its
  professional managers through its Competency Based Training
  Programmes which builds both generic and functional skills through
  in-house, customized training programmes.
• Another unique feature of the TQM programmes at
  AMUL is the HOSHIN KANRI. The word Hoshin
  is made up of two Chinese characters “HO” and
  “SHIN” which means a methodology for strategic
  direction setting. In Hoshin Kanri, at the strategic
  level the company identifies certain strategic thrust
  areas and the entire organization, i.e. all employees
  focus their attention and energy to achieve the goals
  derived from these strategic thrust areas. At the
  same time, however, more routine and fundamental
  aspects of the business are also covered in Hoshin
  Kanri in addition to the strategic goals.
GCMMF’S SUPPLY CHAIN




                SUPPLY CHAIN AT AMUL:
                PROCESSING :

                After the union received the milk, it was tested and if it was
                found to be of good quality, it was sent for processing. If the
                milk was found to have high acidity, it was used to
                make buttermilk. Raw milk was sent through a filter and
                clarifier and was pasteurized. For pasteurization, milk was
                treated at high temperatures for a specified.
                This helped in destroying the pathogens and in maintaining the
                quality. After pasteurization, the milk was sent through a
                separation machine. Here the cream was separated and
                skimmed milk was obtained. According to the demand, the
                unions packed the milk after it was pasteurized and sent for
                distribution. The cream was marketed as Amul Fresh cream
 Distribution:
  GCMMF coordinated with various unions to get
  a regular supply of milk and dairy products. The
  processed milk and dairy products were
  procured from district dairy unions and
  distributed through third party distributors. To
  ensure quality and timely deliveries, GCMMF
  and the district unions had several mechanisms
  in place. The VCS constantly monitored the
  deliveries of the milk collected and ensured that
  the milk was picked up on time. The unions
  monitored the supplies of milk and the
  distribution of finished products.
 WARE HOUSING:
 Amul products are available in over 500,000 retail outlets
 across India through its network of over 3,500 distributors.
 There are 47 depots with dry and cold warehouses to buffer
 inventory of the entire range of products. GCMMF
 transacts on an advance demand draft basis from its
 wholesale dealers instead of the cheque system adopted by
 other major FMCG companies. This practice is consistent
 with GCMMF's philosophy of maintaining cash transactions
 throughout the supply chain and it also minimizes dumping.
 Wholesale dealers carry inventory that is just adequate to
 take care of the transit time from the branch warehouse to
 their premises. This just-in-time inventory strategy
 improves dealers' return on investment (ROI). All GCMMF
 branches engage in route scheduling and have dedicated
 vehicle operation.
MILK PROCESSING BLOCK :
 DEFINITION OF VALUE CHAIN:
• As per the above diagram there are the first components is
  raw material:
• In our company the raw material milk, power for ice creams
  manufacturing, different types of flavors for ice creams,
  packaging material, sugar etc. required by the company for
  manufacturing. In this step GCMMF play a very important
  role it procures milk from villages and for this it develops
  three types of system and that is societies at village level,
  district level and state level.
• Second component is suppliers are the farmers and
  other raw material for manufacturing the ice creams
  are    provided     by   MAHAN         PROTEINS
  LTD., IDEAL ICE CREAMS and BHARAT
  ESSENCE.

• This component is manufacturing process which is
  describe above. In milk process there are mainly five
  steps are required and i.e. homogenization, pasteuriza
  tion, adding vitamins, packaging, storing. In this
  process there are also requirement of warehouse
  for storing the product which already made and also
  for the raw material.
• The next step is the distribution channel in which
  GCMMF plays very important role in that. It
  handle all the marketing for AMUL products.
  GCMMF's products were marketed through 50
  sales offices located across India to 4,000 stockists.
  These stockists supplied the products to more than
  500,000 retail outlets.

• The next step is the customers in this category
  there are restaurants includes. Also there tail shops
  and whole sellers are included.

• The last step is the consumer in which the actual
  hose hold are included in this category.
High                                                            Amul Ice-cream




Business                                                   Amul Chocolate
 growth    Amul Cheese
  Rate
                                 Amul Butter




                   Amul Chocolate drink
  Low


                         High                                         Low

                                          Relative Market Share
 AMUL is well known for its innovative
 hoardings. Find below a few:
1. what the full form of GCMMF?
a) Gujarat Coordination Milk Marketing
   Federation.
b) Gujarat Cooperative Milk Market Federation.
c) Gujarat Cooperative Milk Marketing Federation.
d) None of the above.
1. In the marketing mix, which is set of four
   elements or four “P” of marketing are?
a) Product, Price, Place, Promotion.
b) Price, Promotion, Palace, Production.
c) Price, Promotion, Position, Production.
d) None of the above.
Thank You
Have any Queries ?

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1530419 634824937019045000

  • 1.
  • 2. Amul (Anand Milk Union Limited), formed in 1946, is a dairy cooperative movement in India.  It is managed by Gujarat Co-operative Milk Marketing Federation Ltd. (GCMMF).  AMUL is based in Anand, Gujarat and has been a sterling example of a co-operative organization's success in the long term. The Amul Pattern has established itself as a uniquely appropriate model for rural development.  Amul has spurred the White Revolution of India. It is also the world's biggest vegetarian cheese brand.
  • 3.  HISTORY OF THE COMPANY: The story of AMUL inspired „Operation Flood' and heralded the 'White Revolution' in India. It began with two village cooperatives and 250 liters of milk per day, nothing but a trickle compared to the flood it has become today. Today Amul collects processes and distributes over a million liters of milk and milk products per day, during the peak, on behalf of more than a thousand village cooperatives owned by half a million farmer members. Amul has become a symbol of the aspirations of millions of farmers; creating a pattern of liberation and self-reliance for every farmer to follow.
  • 4. • The „AMUL revolution‟ started as awareness among the farmers grew and matured into a protest movement. Over four decades ago, the life of a farmer in Kaira District was very much like that of his counterpart anywhere else in India. His income was derived almost entirely from seasonal crops. The income from milch buffaloes was undependable. Private traders and middlemen controlled the marketing and distribution system for the milk. As milk is perishable, farmers were compelled to sell it for whatever they were offered. Often, they had to sell cream and ghee at throw away prices. In this situation, the one who gained was the private trader. Gradually, the realization dawned on the farmers that the exploitation by the trader could be checked only if marketed their milk themselves.
  • 5. • In order to do that they needed to form some sort of an organization. This realization is what led to the establishment of the Kaira District Cooperative Milk Producers' Union Limited (popularly known as Amul) which was formally registered on December 14, 1946. • Currently AMUL has 2.28 million producer members with milk collection average of 5.08 million liters/day. • Today AMUL is a symbol of many things. (High-quality products sold at reasonable prices, genesis of a vast co- operative network and a proven model for dairy development). The Kaira Union began pasteurizing milk for the Bombay Milk Scheme in June 1948.
  • 6. • GCMMF: Gujarat Cooperative Milk Marketing Federation. • GCMMF is India's largest food products marketing organization. It is a state level apex body of milk cooperatives in Gujarat which aims to provide remunerative returns to the farmers and also serve the interest of consumers by providing quality products which are good value for money. • CRISIL, India's leading Ratings, Research, Risk and Policy Advisory company, has assigned its highest ratings of "AAA/Stable/P1+" to the various bank facilities of GCMMF.
  • 7. • GCMMF is a unique organization. It's a body created by Farmers, managed by competent professionals serving a very competitive and challenging consumer market. It is a true testimony of synergistic national development through the practice of modern management methods.
  • 8. Robust Supply Chain The vast and complex supply chain Hierarchical network of cooperatives Stretches from small suppliers to large fragmented markets Low Cost Strategy Amul adopted a low-cost price strategy to make its products affordable and attractive to consumers by guaranteeing them value for money Diverse Product Mix Amul Butter, Milk Powder, Ghee, Success!! Amulspray, Cheese, Chocolates, Shrikhand, Ice cream, Nutramul, Milk and Amulya Strong Distribution Network Amul products are available in over 500,000 retail outlets across India through its network of over 3,500 distributors. 47 depots with dry and cold warehouses to buffer inventory of the entire range of products. Technology and e-initiatives New products Process technology Complementary assets to enhance milk production E-commerce.
  • 9. Members: 13 district cooperative milk producers' Union No. of Producer Members: 2.79 million No. of Village Societies: 13,328 Total Milk handling capacity: 11.22 million liters per day Milk collection (Total - 2008- 3.05 billion liters 09): Milk collection (Daily 8.4 million liters Average 2008-09): Milk Drying Capacity: 626 Mts. per day Cattle feed manufacturing 3500 Mts. per day Capacity:
  • 10. • Gujarat Cooperative Milk Marketing Federation Ltd. (GCMMF), is India's largest food product marketing organization with annual turnover (2010- 11) US$ 2.2 billion. Its daily milk procurement is approx 12 million lit (peak period) per day from 15,712 village milk cooperative societies, 17 member unions covering 24 districts, and 3 million milk producer members.
  • 11.  PLANNING: AMUL has been able to: • Produce an appropriate blend of the policy maker‟s farmer‟s board of management and the professionals: each group appreciating its roles and limitations. • Bring at the command of the rural milk producers the best of the technology and harness its fruit for betterment. • Provide a support system to the milk producers without disturbing their agro-economic systems.
  • 12. • Milk is very perishable product so it has to be consumed within 24 hours. • In order to avoid wastage AMUL converts the milk into SNF and milk solids by evaporating the water, which comprises up to 60-70% of milk contents. • This is possible only if the distribution channel right from the producer to the consumer is well organized. • Last year, they are divided the retail market into 14 specific segments to achieve further distribution efficiency. • This year AMUL is focusing on inducting distributers having expertise in servicing such specific market segments.
  • 13. • Plough back the profits, by prudent use of men, material and machines, in the rural sector for the common good and betterment of the member producers. • Even though, growing with time and on scale, it has remained with the smallest producer members. • In that sense, AMUL is an example par excellence, of an intervention for rural change.
  • 14.  ORGANISING: • AMUL is leaded by the director under him five branches viz. Factory, Marketing, Accounts, Purchase, Human Resources Department. • Factory department has a separate general manager under him three are six branches viz. Production, Stores, Distribution, Cold Storage, Quality, and Deep- freezing. This department takes care of the factory work.
  • 15. • Marketing department has regional senior marketing manager and under him there is regional manager. • This department takes care of the marketing aspects of AMUL. • Account department takes care regarding accounts i.e, day-to-day work. Under the accountant there is one clerk. • Purchase department takes care regarding the purchase of raw materials and many other things.
  • 16. STAFFING: • Staffing is a process which includes recruitment, selection, training, placement, appraisal, promotion, and career planning. • In larger organizations, a separate department called Personnel Department looks after these functions and this is headed by a qualified professional manager called Personnel Manager.
  • 17. The Organization Structure of Amul is divided into two parts: 1. External Organization Structure. 2. Internal Organization Structure.
  • 18. The Following is the External Organization Structure of Amul:
  • 19.  External Organization Structure: • External organization structure is the organizational structure that effects the organization from the outside. • GCMMF is unit of Gujarat Milk Marketing Federation, which is a co-operative organization. The villagers of more than 10,000 villages of Gujarat are the bases of this structure.
  • 20.  External Organization Structure: • They all make milk village milk producers union, district level milk producers union and then a state level marketing federation is established. • The structure is Line Relationship, which provides easy way to operation. • It also provides better communication between two stages.
  • 21. The Following is the Internal Organization Structure of Amul: Chairman Managing Director General Manager Asst. General Manager Finance Personnel Production Marketing S&P Department Department Department Department Department
  • 22.  Internal Organization Structure: A systematic & well-defined organizational structure plays a vital role & provides accurate information to the Top- Level Management. An organization Structure defines a clear-cut line of authorities & responsibilities among the employees of GCMMF. The Organization structure of AMUL is well-arranged structure. At a glance a person can completely come to know about the organization structure.
  • 23. Internal Organization Structure: • AMUL is leaded by the director under him five branch Viz., Factory, Marketing, Accounts, Purchase, Hu man Resources Departments. • Factory department has a separate general manager under him there are six branches viz., production, stores, distribution, cold storage, quality, and deep freezing. This department takes care of the factory work.
  • 24.  Internal Organization Structure: • Marketing Department has regional senior marketing manager and under him there is a regional manager. This department takes care of the marketing aspects of AMUL. • Accounts department takes care regarding accounts i.e. day-to-day work. Under the accountant there is one clerk. • Purchase department takes care regarding the purchase of raw material and many other things.
  • 25. • Plant layout is the overall arrangement of the machine tools, handling equipments, storeroom and other various accessories required for facilitating production in a factory. These arrangements are pre-planned with the results that the building has been constructed to fit a layout of a given process. • AMUL plant is indigenously worked out with facilitation of various production processes and production of multi products under one plant. The total plot is nearly about 2.27 kms. Separate buildings are provided with required arrangements of machine tools handling and computers connection through the control room to fit for varying product-manufacturing departments.
  • 26. • The plant is engaged in producing milk, ice creams, milk powder and ghee. Entire department is uniquely provided with facilities for the processing each product. There are 4 production departments and packaging departments pertaining to each product respectively. • Thus, plant layout encompasses all production and service facilities and provides for the most effective utilization of the men, materials and machines constituting the process. It is the master blue print of coordinating all operations.
  • 27. There are Four Plants of Amul located in India : • First Plant, is at Anand, which engaged in the manufacturing of milk, butter, ghee, milk power, flavored milk, and butter milk.
  • 28. Second Plant, is at MOGAR, which engaged in manufacturing chocolate, nutrAM UL, AMUL Ganthia and AMUL lite.
  • 29. • Third Plant, is at KANJARI, Which produces cattle feed. • Fourth Plant, is at KHATRAJ, which engaged in producing cheese.
  • 30.  INTRODUCTION: • “Production management is refers to the process of correction of past mistakes catching up with the new techniques, taking up steps with developing techniques and taking measures for the production of goods at competitive cost.” • The basic philosophy of production management is to launch a frontal attack on direct costs and effective use the availability manpower weaving new techniques in to the whole to keep the production unit efficient and developing production management is the process of planning, organizing, directing and controlling.
  • 31. • The Amul is started with only 250 liters of milk per day. But now Amul collect average 9 lakhs of liters milk per day. At the initial stage, Amul has not any problem regarding milk, but in the winter season there was excess supply of milk. So, Amul has to sell out that excess milk at the low price or Amul has to face loss. To removing these problems Amul take decision to set up a plant to process the surplus milk butter and milk powder.
  • 32. • The Amul has three plants Known as Amul 1, 2 & 3 all three plant work 24hours a day continuously. The all manufacturing process is done automatically. The production is done in the special machines. These machines and the technology are import-id from the TRFTA PEAK Company. There is also facility of chilling of milk, so that the milk remains usable.
  • 33.  Three plant of AMUL perform different functions: AMUL–1 Presently it is use as a go down for storing raw materials. AMUL–2 In this unit, the production process of Ghee and packing's are running. AMUL–3 This unit is producing AMUL butter, spray power, and flavored milk.
  • 34.  Milk Collection Cycle: The success of each and every dairy industry is the getting the milk from the farmers and making that milk in use as soon as possible before that milk get spoiled because the milk is the perishable product. For the smooth running the business of dairy industry the industry must concentrate on the milk collection cycle. Amul dairy is very conscious about the milk collection cycle because the base of the success of the Amul is milk collection cycle.
  • 35.  Production capacity of Amul:  Butter 50 to 60 Tones.  Powder plant 70 tones.  Powder plant 60 tones.  Flavour milk 40000 bottles.
  • 36.  Amul – 2 Raw Reception Dock: Reception dock is the very first department of any dairy where milk is unloaded and simultaneously tested . Amul-2 has a well designed RMRD , situated in the west wing of dairy . Raw milk at Amul- 2 is received mainly through cans . There are 2 reception lines for unloading milk cans in Amul – 2 . About 60 % of reception is of buffalo milk and remaining 40% is cow milk.
  • 37. Butter section: The utterly Butterly Delicious butter of the Amul is one of the most popular product of Amul dairy along with the famous butter girl. The butter section is located in Amul - 3which manufactures Table Butter, white butter and renduced salt butter. The section is completely computer controlled and is equipped with most modern imported equipments .Butter section very important as it handles fat, which is the costliest constituent. The cream obtained from process section is fully utilized for butter making .Amul white and table Butter is exported to USA and various Middle Eastern countries.
  • 38.  OPERATION: The cream for manufacturing Butter is receiving from Amul-3 process section while standardization of milk. In Amul -3 the milk fat will be separated at above 60 Celsius, the centrifugal separators inline with Milk pasteurizer separate this as cream. The cream thus separated is pasteurized and then pumped to the cream buffer tanks and to cream silo. After ageing at 8 Celsius for 24 hrs, cream is pumped to cream chilling unit in the butter section. There the temperature of cream is adjusted to the required churning temperature of continuous Butter Making Machine.
  • 39. Packing materials used: Delocalize market Double laminated is used for export. Tin – used for 400g Army pack Card board box- used for tertiary packing 3ply for 9.1 g weight package 5ply for normal & export
  • 40. Powder plant: F-35 plant is situated in Amul -2 near to the railway siding . The plant is a single stage drying plant having a capacity of 35 TDP. The plant is not in regular use and mainly used for the manufacturing of cheese whey powder .  F-35 CONDENSING PLANT DETAILS: Make : SSP ,Faridabad. Type : Falling film vertical tube type. No of Pre heater : 5. No of calendria : 7. No of vapor separators : 5.
  • 41. OPERATION DETAIL: MILK : One of the most versatile food consumed by us. All children start their with mother‟s milk and continue to use it in one other throughout their life. It is the secretion from the mammary glands of a lactating mammal. The white fluid, know as milk, is made up of milk fat and other milk solids.  MANUFACTURING PROCESS FOR MILK :  MILK PROCUREMENT: Total milk procurement by our Member Unions during the year 2006-07 averaged 67.25lakh kilograms (6.7million kg) per day, representing a growth of 4.5 per cent over
  • 42. 64.38lakh kilograms (6.4 million kg) per day achieved during 2005-06. The highest procurement as usual was recorded during January 2007 at 84.09 lakh kilograms (8.4million kg) per day. This increase in milk procurement is very impressive, keeping in mind the massive loss suffered by our farmers due to floods during the monsoon season, specially in Surat district.
  • 43.  MILK PROCESSING: 1. Homogenization: Milk must then be homogenized. Without homogenization, the milk fat would separate from the milk and rise to the top. Milk fat is what gives milk its rich and creamy taste. In this process Milk is transferred to a piece of equipment called a homogenizer. In this machine the milk fat is forced, under high pressure through tiny holes.
  • 44. 2. Pasteurization: Pasteurization is the process that purifies milk and helps it stay fresher, longer. Milk is pasteurized by heating it to 72°C for 16 seconds then quickly cooling it to 4°C. Pasteurization is named after Louis Pasteur, the famous scientist.
  • 45. 3. Adding Vitamins: Before homogenization, vitamin D is added to all milk. Vitamin D combined with the calcium that naturally exists in milk help gives us strong bones and teeth. Dairies also add Vitamin A to skim, 1% and 2% milk. Vitamin A is good for our eyesight.
  • 46. 4. Packaging Milk: Milk is now ready to be packaged. Milk is pumped through automatic filling machines direct into bags, cartons and jugs. The machines are carefully sanitized and packages are filled and sealed without human hands. During the entire time that milk is at the dairy, it is kept at 1° - 2°C. This prevents the development of extra bacteria and keeps the milk it‟s freshest.
  • 47. 5. Storing: Milk is delivered to grocery stores, convenience stores and restaurants in refrigerated trucks that keep milk cooled to 1° - 4°C. The stores take their milk and immediately place it in their refrigerated storage area. Because fresh milk is so important to our diets, dairies, and our health.
  • 48. Quality Policy: The motivated and devoted work-force of AMUL- are committed to produce wholesome and safe foods of excellent quality to remain market leader through deployment of quality management systems, state-of-art- technology, innovation and eco-friendly operations to achieve delightment of customers and betterment of milk producers.
  • 49.  Quality of Life: Assured market for their milk and daily income round the year from milk has improved the quality of life of farmers. The role village dairy co-operative societies in the over all development of the villages have brought better social infrastructures in the villages such as roads, communication system, schools, health centers, water facilities, banks etc.
  • 50.  Concept: The marketing concept holds the key to achieving its organizational goals consists of the company being more effective than competitors in creating, delivering and communicating customer value to its chosen target markets. Marketing starts with the determination of consumer wants and ends with the satisfaction of those wants. The concept says that any business should be organization around the marketing function, aningticipating and stimulating and meeting customers need. The marketing concept rests on four pillars and they are: 1. Target market. 2. Customer needs. 3. Integrated marketing. 4. Profitability.
  • 51. • AMUL has also its own marketing concept. AMUL targets all type of customers like babies, children, young customers and old age customers etc. Amul try best for satisfying needs by providing good quality products.
  • 52.  Marketing Mix: The marketing mix, which is set of four elements or four “P” of marketing are as follow: 1.Product 2.Price 3.Place 4.Promotion Same as four “P” there is also four “C” of marketing. 1.Customer solution 2.Cost 3.Convenience 4.Communication
  • 53.  PRODUCT: • A product is anything that satisfies needs or wants and can be offered to the market for exchange. A product can be a goods, services without product there is no marketing .This includes product variety, product design, packaging, quality, brand name, size etc. • AMUL produces and sell i.e. Milk, It has to plan its product very carefully so that the consumer gets only good quality products. There are various products marketed by GCMMF.
  • 54.  List of products marketed:  Bread spread • Amul butter. • Amul Lite Low bread spread. • Amul cooking butter.  Cheese range • Amul Malai panner (cottage cheese). • Amul pasteurized processed cheese. • Amul pizza cheese. • Amul Emmiatial cheese.
  • 55.  UHI Milk Range • Amul shakti 3% fat milk. • Amul Taaza 1.5% fat milk. • Amul Gold 4.5% fat milk. • Amul fresh Toned milk. • Amul snowcap soft milk.  Pure ghee • Amul pure ghee. • Amul cow ghee. • Sagar pure ghee.
  • 56.  Infant milk Range • Amul infant milk formula (0.6 millions). • Amul infant milk formular. • Amul spray infant milk food. • Milk powder. • Amul full cream milk powder .  Curd products • Yogi sweetened flavored dahi. • Amul Lassee. • Amul masti Dahi.
  • 57.  Price : The prices of products of Amul are also decided by the GCMMF. The GCMMF conducts the market survey to check the validity and feasibility of prices in the market and accordingly decides the prices of Amul products. The price of the products of Amul are also decided by the GCMMF .The GCMMF conducts the market survey to check the validity and feasibility of prices in the market and accordingly decides the price of Amul products . However, the price is inclusive of several elements like: Cost of milk. Labour cost. Processing cost. Packaging cost. Advertising cost. Transportation cost. Sales promotion cost. Taxes etc. The GCMMF considers all this cost. Aspects and set them up in pricing structure to decide the selling price of milk and milk products.
  • 58.  Promotion: IT includes a variety of techniques including advertisement, sale promotion, public relations and personal selling that are used to communicate with customers and potential customers. Television is the best media for advertising in the local areas .Hoardings designed on the creative basis attract the customers more.
  • 59.  Place: • Place refers to marketing activities that make products available to consumers at the right time in a convenient location. Place refers as distribution Channels .IT is the process of moving products from the producer the consumer. • Amul has developed federation and Amul parlours located in several parts of country. Amul have managed to create more than 2300. Amul have identified certain potential locations such as Railway, Airports, universities, and shopping malls. The GCMMF handles the workers relating to Managing of stocks and distributors to in the country. • Thus GCMMF looks offer the disbursement of products to the various Marketing channels.
  • 60.  Market segmentation: • Any commodity has not a single Market. But it has a composite Market which can be divided on the basis of age, gender, preferences etc. The process of dividing a market into distinct groups of buyers is called market segmentation. Market segmentation may be defined as a process of dividing a Market into different sub- markets on the basis of some definite criteria . • At Amul, since marketing activities are handle by the GCMMF, market segmentation is also decided by GCMMF. Generally, Milk products like Butter, cheese are also popular in the all age group. Hence they are segments at the national level. Milk products like chocolates and milk powder are segmented on the basis of age. The GCMMF conduct the market survey to know demand for the products of Amul in the Market and then accordingly determines the market segments, defines the target market.
  • 61. Amul Kool Chocolate Milk Nutramul Energy Drink Kids Amul Kool Millk Shaake Women Amul Calci + Utterly Delicious Pizza Youth Amul Emmental Cheese Amul Cheese Spreadsv Amul Lite Calorie Conscious Sagar Skimmed Milk Powder Amul Lite Slim and Trim Milk Nutramul Health Conscious Amul Shakti Health Food Drink
  • 62. Ice-cream Manufacturers Restaurant/Food Chains Coffee Shop Chains Milk Temples Bakery & Confectionaries Pizza Retailers Snacks Retailers Butter/Cheese/ Ghee
  • 63.  PRODUCT LIFE CYCLE STAGES: A product passes through distinct stages during its life in market, each posing different challenges, opportunities and problems .Profits rise and fall at different stages of the product life cycle. There are four different stages of product life cycle, namely: 1. INTRODUCTION STAGE. 2. GROWTH STAGE. 3. MATURITY STAGE. 4. DECLINE STAGE.
  • 64. • Different products of AMUL are in different stages in the product life cycle. • Products like milk, butter, chocolate and cheese are in the maturity stage, while ice-creams, chocolates and shrikhand are still in the growth stage. • On the other hand, products like milk powders, infant food, frozen food items and mix are in introduction stage. • The company adopts aggressive selling techniques for those products which are in the introductory stage, while very less promotional programmes are carried out for those products which are in the growth or maturity stage.
  • 65.  MARKETING &GCMMF: GCMMF is India‟s largest exporter of dairy products. It has been awarded as a “Trading House” status. GCMMF has received the APEDA award from the government of India for Excellence in dairy products Exports for the last 11 years. GCMMF is India‟s largest food products Marketing Organization. It is a state level apex body of milk co-operatives in the Gujarat which aims to provide remunerative returns to farmers and also serve the interest of consumers by providing quality products which are good value for money.
  • 66.  Marketing Research: • “Marketing Research is the systematic design collection, analysis and reporting of data and findings relevant to a specific marketing situation of the company.” • Amul performs the marketing research mainly to launch a new products in the market. The purpose is of checking the validity of the new products in the market for the local new. Amul conducts the market survey by appointing business administration students for conducting the market survey. Extending policy of the new product launched, Amul has recently launched the energy drink named “STAMINA” specially targeted to the people who are playing sports daily.
  • 67.  Introduction : According to SCOOT CLOTHIER AND SPRIGGEL Human resource management as the branch of management which is responsible on a staff basis for concentrating on those aspects of relationship of management to employees and employees to employees and with the development of the individual and the group. The objective is to attain maximum individual between employer and employees and effective moulding of human resources as contrasted with physical resources.
  • 68. • Personal (Human resource) management plays a very important role for any organization. The firm having all types of resources like machines, materials, money, information etc. will not be success in business without effective manpower. Human capital is the greatest assets of business enterprise and manpower management is the most important and crucial job because the managing group is the heart of the company. • Human resource department plays most important role in establishing good relation and harmony among all.
  • 69. MAJOR FUNCTION OF HUMAN RESOURCE DEPATMENT: 1. RECRUITMENT AND SELECTION. 2. TRAINING AND DEVLOPMEN. 3. PERFORMANCE APPRAISAL. 4. SALARY AND WAGE ADMINISTION. 5. EMPLOYEE TURNOVER. 6. COMPENSATION. 7. INDUSTRIAL RELATION. 8. FACTORE ACT. 9. INDUSTRIAL DISPUTE ACT. 10. HUMAN RESOURCE INFORMATION SYSTEM (HRIS).
  • 70.  RECRUITMENT AND SELECTIONRECRUITMENT: There are two types of Recruitment sources followed by Amul:  EXTERNAL SOURCES.  INTERNAL SOURCES.  INTERNAL SOURCES: Internal sources include personnel already on the payroll of the organization. Present Permanent Employees. Employee Referrals Former Employee  EXTERNAL SOURCES: These sources lie outside the organization. In AMUL they consider following sources of recruitment. Campus Interview Unsolicited Application. Application Blank. Placement Agencies.
  • 71.  RECRUTMENT POLICY OF AMUL: Entry level qualification: Below officers cadres: 1. S.S.C / H.S.C Attendant Operator – Dairy (AOD) – G Gr.Worker. Taken as apprentice under trade apprentice Act 1961 2/3 yrs Apprenticeship, then based on their appraisal report, selected as temporary worker. After total 5yrs of work, may be selected as G-Grade Worker.
  • 72. 2. Professional Qualification E/F Grade Worker (Boiler Attendant). 3. BA / B.COM / M.COM / M.A (general) MSW / MRM /MRS M.E_Biz of Gujarat vidyapeeth and C Grade Worker similar Non – University Institutions. 4. B.Sc / M.Sc / Diploma Engineers B Grade workers. Apprenticeship Lab assistant for 1yr 3 months for B.SC & M.SC; 1yr for Diploma Engg. Then 2/3 yrs as trainee technician, than based on appraisal Appointed as Technician B Grade.
  • 73. 5. BBA Management Trainee for 1yrs Jr. Assistant. (a) M.SC ( Agriculture ) /MRS /MRM /MSW /MLW/MBA/ B.Tech (DT ) / MCA / M.E –Biz. ( From recognized University ) 1 yr as a trainee then appointed as senior officer. b) Inter CA /Inter ICWA / BE 1 yr as training period, then appointed as Dy. Sup. Deputy Superintendent (c) CA/ICWA Superintendent NO training period, direct appointment. However, in case of fresh recruitment of candidates with exceptional qualification form reputed Institutions such as IIM/IIT/IRMA Central Institution, consideration for appointment to Higher Grade be given due weight age, not withstanding the above minimal requirements.
  • 74. SELECTION: Selection procedure is concerned with securing relevant information about the applicant. The main objective of selection process is to determine whether an applicant meets the qualification for a specific job and choose the application that is most likely to perform well in the job.
  • 75.
  • 76. • After selection, the employees generally have probation period. In AMUL probat ion period is different for different type of employees. • Probation period for officers is 12 months, 6 months for clerical employees and 3month for workers.
  • 77.  TRAINING AND DEVLOPMENT: • Definition: is a subsystem of an organization. It ensures that randomness is reduced and learning or behavioral change takes place in structured format. • Training is the process where the work related knowledge, skills and attitude are given to new employees. By which they aware the policies rules and increase technical and manual efficiency and create of responsibility.  AMUL has accepted three methods for the training: 1. On the job method . 2. Off the job method. 3. In house training. 4. Out house training.
  • 78.
  • 79.  PERFORMANCE APPRAISAL: • Performance appraisal is the process of evaluatin g the performance and qualification of employees in terms of the requirement of the jobs for which they are employed. It is highly useful in making decision regarding the promotion, transfer, wage and salary administration etc. • The AMUL adopts the following appraisal system Final confirmation with the recommendation by the divisional heads comes from the MD on annual basis. His work is evaluated by Check list Method of Performance Appraisal. These are a various method used to appraise the performance of an employee.
  • 80.  In Amul the following methods are used:  Self appraisal: If individuals understand the objectives they are expected to achieve the standards by which they are to be evaluated they are to a great extent in the best position to appraise their own performance. In this method employee himself.  Manager‟s Appraisal: The general practice is superiors appraise the performance of their subordinate. Other supervisors, who have close contact with employee „s work may also appraise with a view to provide additional information.
  • 81. • A higher – level manager appraise the employees for their performance. In Amul various attributes consider for the appraisal of employee. Job knowledge. Work output. Quality of work. Interest in work. Initiatives. Past records. Seniority.
  • 82. This appraisal is also the rating scale. Method appraiser also appraised employee by following: Outstanding. Good. Satisfactory. Poor.
  • 83. 25%53  50% 100% Not allowed • The overall assessment is done through above rating and also the comment of reviewing officer is included. Apart form this the performance in liked allowance is provided in relation with performance that is: 25% 50% 100% Not allowed. • This is provided by and under knowledge of under Managing Director Generally in Amul on base of performance appraisal employee of managerial level gets specials allowance. While for workers they get promotions.
  • 84.  WAGES AND SALARY: • common method is followed for the wage a nd salary administration according to “Muster roll “. • Timekeeper sends that muster roll to the account department for attendance of each and every employee. This will analyze and entered in the computer. • After this salary is calculated for each employee through computer according to that they prepare salary sleep of employees.
  • 85.  Vision: GCMMF will be an outstanding marketing organization, with specialization in marketing of food and dairy products both fresh and long life with customer focus and IT integrated. The network would consist of over 100 offices, 7500 stockiest covering at least every Taluka. Head quarter servicing nearly 10 lakh outlets with a turnover of Rs.10,000 Cr and serving several co- operatives. GCMMF shall also create markets for its products in neighboring countries.
  • 86. Mission: We at GCMMF endeavor to satisfy the taste and nutritional requirements of the customer of the world through excellence in the marketing by our committed team. Through co-operative networking, we are committed to offering quality product that provides best value for money.
  • 87.
  • 88. Threat of new entrants Is high because There are no entry barriers Competitive Rivalry Bargaining Power Bargaining Power of Customers is is High due to of Suppliers is low High because of Other brands and because the suppliers Various Are rural milk competitors Local players producers Threat of substitutes is high because of availability of Other products
  • 89.  TOTAL QUALITY MANAGEMENT: • In 1994 AMUL had embarked on the Total Quality Management and in 1999 received the Rajiv Gandhi National Quality Award for the year 1999, India‟s premier recognition for quality. Continuing to learn their employees have consistently striven to maintain improved product and service quality at each stage of the value chain. • More than 25000 Kaizens small improvements in work areas-were made by employees in different areas like cost cutting, time saving and process improvement. To ensure minimum wastage and maximum productivity and quality, house keeping initiatives have been zealously pursued at the Federation offices, Warehouses and Distributor points.
  • 90. • Learning from employing Total Quality Management principles have been cascaded to both the member dairies as well as distribution channel members. Workshops on Statistical Quality Control have been conducted across the member dairies to achieve total quality in the production process. • On of AMUL‟s most remarkable achievements has been creation of more than 225Quality Circles across the length and breadth of the country. The federation‟s wholesale dealers meet every month in these quality circles and discuss and resolve distribution problems and improve their distribution process. • Amul continues its commitment on improving the competency of its professional managers through its Competency Based Training Programmes which builds both generic and functional skills through in-house, customized training programmes.
  • 91. • Another unique feature of the TQM programmes at AMUL is the HOSHIN KANRI. The word Hoshin is made up of two Chinese characters “HO” and “SHIN” which means a methodology for strategic direction setting. In Hoshin Kanri, at the strategic level the company identifies certain strategic thrust areas and the entire organization, i.e. all employees focus their attention and energy to achieve the goals derived from these strategic thrust areas. At the same time, however, more routine and fundamental aspects of the business are also covered in Hoshin Kanri in addition to the strategic goals.
  • 92. GCMMF’S SUPPLY CHAIN SUPPLY CHAIN AT AMUL: PROCESSING : After the union received the milk, it was tested and if it was found to be of good quality, it was sent for processing. If the milk was found to have high acidity, it was used to make buttermilk. Raw milk was sent through a filter and clarifier and was pasteurized. For pasteurization, milk was treated at high temperatures for a specified. This helped in destroying the pathogens and in maintaining the quality. After pasteurization, the milk was sent through a separation machine. Here the cream was separated and skimmed milk was obtained. According to the demand, the unions packed the milk after it was pasteurized and sent for distribution. The cream was marketed as Amul Fresh cream
  • 93.  Distribution: GCMMF coordinated with various unions to get a regular supply of milk and dairy products. The processed milk and dairy products were procured from district dairy unions and distributed through third party distributors. To ensure quality and timely deliveries, GCMMF and the district unions had several mechanisms in place. The VCS constantly monitored the deliveries of the milk collected and ensured that the milk was picked up on time. The unions monitored the supplies of milk and the distribution of finished products.
  • 94.  WARE HOUSING: Amul products are available in over 500,000 retail outlets across India through its network of over 3,500 distributors. There are 47 depots with dry and cold warehouses to buffer inventory of the entire range of products. GCMMF transacts on an advance demand draft basis from its wholesale dealers instead of the cheque system adopted by other major FMCG companies. This practice is consistent with GCMMF's philosophy of maintaining cash transactions throughout the supply chain and it also minimizes dumping. Wholesale dealers carry inventory that is just adequate to take care of the transit time from the branch warehouse to their premises. This just-in-time inventory strategy improves dealers' return on investment (ROI). All GCMMF branches engage in route scheduling and have dedicated vehicle operation.
  • 96.  DEFINITION OF VALUE CHAIN: • As per the above diagram there are the first components is raw material: • In our company the raw material milk, power for ice creams manufacturing, different types of flavors for ice creams, packaging material, sugar etc. required by the company for manufacturing. In this step GCMMF play a very important role it procures milk from villages and for this it develops three types of system and that is societies at village level, district level and state level.
  • 97.
  • 98. • Second component is suppliers are the farmers and other raw material for manufacturing the ice creams are provided by MAHAN PROTEINS LTD., IDEAL ICE CREAMS and BHARAT ESSENCE. • This component is manufacturing process which is describe above. In milk process there are mainly five steps are required and i.e. homogenization, pasteuriza tion, adding vitamins, packaging, storing. In this process there are also requirement of warehouse for storing the product which already made and also for the raw material.
  • 99. • The next step is the distribution channel in which GCMMF plays very important role in that. It handle all the marketing for AMUL products. GCMMF's products were marketed through 50 sales offices located across India to 4,000 stockists. These stockists supplied the products to more than 500,000 retail outlets. • The next step is the customers in this category there are restaurants includes. Also there tail shops and whole sellers are included. • The last step is the consumer in which the actual hose hold are included in this category.
  • 100. High Amul Ice-cream Business Amul Chocolate growth Amul Cheese Rate Amul Butter Amul Chocolate drink Low High Low Relative Market Share
  • 101.  AMUL is well known for its innovative hoardings. Find below a few:
  • 102.
  • 103. 1. what the full form of GCMMF? a) Gujarat Coordination Milk Marketing Federation. b) Gujarat Cooperative Milk Market Federation. c) Gujarat Cooperative Milk Marketing Federation. d) None of the above.
  • 104. 1. In the marketing mix, which is set of four elements or four “P” of marketing are? a) Product, Price, Place, Promotion. b) Price, Promotion, Palace, Production. c) Price, Promotion, Position, Production. d) None of the above.
  • 105. Thank You Have any Queries ?