Think Technology Innovation

2. Why Choose Adaptaflex

3. Adaptaflex – The Brand You Can Trust
Third Party Testing & Approvals
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•
•
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IEC61386 Performance Classification Standard - the first major conduit manufacturer to
achieve third party accreditation to the EN50086/IEC 61386 Standard from the British
Standards Institution (BSI).
BSI Kitemark - the only major conduit manufacturer to achieve third party accreditation
through the BSI Kitemark scheme.
ISO9001 Quality Standard - We conform to ISO 9001:2000, the internationally recognised
standard for Quality Management Systems.
BS EN ISO14001 Environmental Standard
Again we lead the way by being the first conduit manufacturer to comply with this
Standard.

4. Rail Projects Completed as at June 2011
Company
Country
Client
Project
Product Used (Conduit & Fittings)
BOMBARDIER TS
FRANCE
NATS
NATS PROJECT
PI, PR and ATS Fittings
CSR Zhuzhou
China
Wuhan State
Wuhan Line 1
ATS connectors and PI – Jumper Assembly
CSR Zhuzhou
China
KL City
Malaysia EMU
PI and ATS Fittings
Nanjing Puzhen Rolling Stock
China
TBC
Suzhou Line 1
PA and ATS Fittings
Nanjing Puzhen Rolling Stock
China
TBC
Hong Kong Line – Metro
PA and ATS Fittings
Nanjing Puzhen Rolling Stock
China
TBC
Bombay Metro
PA and ATS Fittings
Nanjing Puzhen Rolling Stock
China
TBC
Bombay Narrow Train
PA and ATS Fittings
CAF
Spain
Columbia
Municipal
Medellin Underground
PR, PI and ATS Fittings
CAF
Spain
Turkey, Istanbul
Tram
PR, PI and ATS Fittings
CCR
China
Brazil
HST
CAF
Spain
Northern Ireland
Metro
Metro 4000 series
PR & ATS Fittings
CAF
Spain
Algiers
Metro
PR, PI and ATS Fittings
CAF
Spain
Brussels
Metro
PR & ATS Fittings
Nanjing Puzhen Rolling Stock
China
TBC
Hangzhou Line 1
PA and ATS Fittings
Nanjing Puzhen Rolling Stock
China
TBC
Quinghai - Tibet
PA and ATS Fittings
CAF
SPAIN
DEHLI
200 CARRAIGE DMU
PR and ATS Fittings
CAF
Spain
Zaragoza
Municipal
Zaragoza Tram
PI, PR and ATS, TCBRD Conduit
CSR Zhuzhou
China
Shenzhen
Line 5 - EMU
PA, PR and ATS Fittings
CSR Zhuzhou
China
Shanghai
Line 11 - EMU
PA, PR and ATS Fittings

5. Rail Projects Completed as at June 2011
Company
Country
Client
Project
Product Used (Conduit & Fittings)
SCOMI
Indonesia
MMRD mumbai
Monorail
PR and ATS Fittings SPLHC Conduit and Fittings
CAF
Spain
Madrid
Metro 8000 Series
PR and ATS Fittings
CAF
Spain
Madrid
Metro 3000 Series
PR and ATS Fittings
CAF
Spain / Brazil
Sao Paulo
Metro
PR and ATS Fittings
CAF
Spain /
Turkey
Izmir
DMU
PR and ATS Fittings
RCF / ICF
India
Indian railways
DMU
PR & ATS Fittings
NEVZ
Russia
Various
DMU & Lokos
PI and PSL Conduit
Metrovagonmash
Russia
Moscow C.C.
Moscow U-Ground
PR and ATS Fittings
RSI (Corifer)
Italy
Alstom
Pendolino TI
CP and AL Fittings
CSR Zhuzhou
China
Guangzhou
Line 3 EMU
PR and ATS
Alstom
Italy
Finland / Russia
St Petersburg / Finland
Pendolino
SPLHC Conduit and Fittings
BOMBARDIER
AUSTRIA
VIENNA
UNDERGROUND
S Conduit – S Fittings
ELIN
AUSTRIA
ELIN
TRAMS
PR – ATS Fittings
METRA Chicago
USA
Chicago
Rail cars
PR – ATS Fittings
Union Carriages
SA
Spoornet
DMU – 19E
PR, SP, SPL and ATS
Union Carriages
SA
Spoornet
DMU – 15E
PR, SP, SPL and ATS
CAF
Spain
Edinburgh Trams
Electric Trams
PR, PI and ATS
CAF
Spain
Chile
Metro - Santiago
PR, PI and ATS
Shanghai Faiveley Railway
Technology Co Ltd
China
China Rail
200KMh HST
PR and PI ATS

6. Rail Projects Completed as at June 2011
Company
Countr
y
Client
Project
Product Used (Conduit & Fittings)
Shanghai Faiveley Railway Technology Co Ltd
China
China Rail
KDL42-5HL, Shanghai Line 9
&7
PR and PI ATS
Shanghai Faiveley Railway Technology Co Ltd
China
China Rail
KL42-5ZL – Shenzhen Line 1
PR and PI ATS
Shanghai Faiveley Railway Technology Co Ltd
China
China Rail
Wuhan Line 2
PR and PI ATS
Shanghai Faiveley Railway Technology Co Ltd
China
China Rail
KL29-BJD A/C units
PR and PI ATS
CSR Zhuzhou
China
China Rail
Shanghai Line 11, DMU
PR and PI ATS
Nanjing Puzhen Rolling Stock
China
Indian Rail
Dehli Line DMU
PR and PI ATS
Alstom (Shanghai)
China
Shanghai Region
Line 10 – EMU Upgrade
PR and PI ATS
Alstom (BCN)
Spain
Various
Various
PR, PI and AL Fittings and ACB Clips
Volssloh (Valencia)
Spain
Various
Various
PR, PAFL, LFH-SP + Fittings
SIEMENS (SGP)
AUSTRIA
DB
1016 LOKOS
PR & PI Conduit and Adaptalok Fittings
SIEMENS (SGP)
AUSTRIA
OBB
1116 LOKOS
PR & PI Conduit and Adaptalok Fittings
SIEMENS (SGP)
AUSTRIA
U-Bahn Nurnberg
U-Bahn
PR and Adaptalok Fittings
SIEMENS (SGP)
AUSTRIA
S-BAHN WIEN
S-BAHN WIEN
PI & PA Conduit & Adaptalok Fittings
CAF
SPAIN
PITTSBURGH
PITTSBURGH
Adaptalok Fittings with Stainless Steel Ends PR/PI
Conduit
CAF
SPAIN
RENFE
RENFE
Adaptalok Fittings
ALSTOM FERROVIARIA
ITALY
TORINO TRAMS
TORINO TRAMS
PR Conduit and Adaptalok Fittings
ALSTOM FERROVIARIA
ITALY
PENDOLINO
CECHIA
CECHIA
PR Conduit and Adaptalok Fittings
TRANSWERK
SOUTH
AFRICA
SPOOLNET
LOCOMOTIVES
METALLIC Conduit/Fittings
CAF
SPAIN
ROME METRO
LIGHTWEIGHT
PR Conduit and Adaptalok Fittings

7. Rail Projects Completed as at June 2011
Company
Country
Client
Project
Product Used (Conduit & Fittings)
CAF
SPAIN
SEVILLA TRAM
EGYPT
PR/PI Conduit and Adaptalok Fittings
ALSTOM
SPAIN
LOCOMOTIVE
SPAIN
Metallic/Nylon Systems
HITACH
JAPAN
TAIWAN
EXPRESS
TAIWAN
PRCS80 Conduit
KAWASAKI HEAVY INDUSTRIES
JAPAN
TAIWAN
EXPRESS
TAIWAN
PRCS80 Conduit
NIPPON SHARYO
JAPAN
TAIWAN
EXPRESS
TAIWAN
PRCS80 Conduit
ALSTOM
SPAIN
VARIOUS
BOGIES
LFH-SP and SPLHC and Fittings
SIEMENS
SKV Czech
IRAN RAIL
TRAM
PR and PI, Adaptalok Fittings
CAF
SPAIN
METRO MADRID
METRO
PR and Adaptalok Fittings
CAF
ITALY
CITY OF ROME
UT 300
PR and Adaptalok Fittings
CAF
SPAIN
BRUSSELS
UNDERGROUND
U-GROUND
PR and Adaptalok Fittings
ELIN EBG
AUSTRIA
CITY OF VIENNA
U-GROUND
PR and Adaptalok Fittings
ALSTOM
ITALY
CISALPINO
PENDOLINO
CP and Adaptalok Fittings
ALSTOM
ITALY
TREN ITALIA
PENDOLINO
CP and Adaptalok Fittings
TRANSWERK
SOUTH
AFRICA
JO’BURG SPOOLNET
LOCOMOTIVES
PR and Adaptalok Fittings
CAF
SPAIN
RENFE
EMU
PR and PI - ATS Fittings
CAF
SPAIN
RENFE
DMU
PR and PI – ATS Fittings
HELLENIC SHIPYARDS
GREECE
STADLER
REFURB
PRFS, PRCS Conduit & Adaptalok Fittings
DEVZ
UKRAINE
UKRAINIAN
RAILWAYS
Electric Trolley Bus
PR & PA Conduit and Adaptalok Fittings
PLASSER THEURER
AUSTRIA
TBC
SPECIAL TRAINS
PA – ATS Fittings

8. Rail Projects Completed as at June 2011
Company
Country
Client
Project
Product Used (Conduit & Fittings)
BOMBARDIER
UK
Not Available
Class 166 Locomotive
SPLHCB& METALLIC Fittings
BOMBARDIER
UK
Not Available
Class 465 Locomotive
SPLHCB, PACH & Adaptalok Fittings
BOMBARDIER
FRANCE
Not Available
Strasbourg Trams
PAFM & Adaptalok Fittings
BOMBARDIER
UK
Not Available
Classic Project DMU
PR& Adaptalok Fittings
BOMBARDIER
UK
Not Available
Eurotram Phase 2
PRFS& Adaptalok Fittings
ALSTOM
UK
Not Available
Arlandaban Rail
PA & PR& Adaptalok Fittings
ALSTOM
UK
London Underground
Jubilee Line
PAFM & PRFS& Adaptalok Fittings
ALSTOM
UK
London Underground
Northern Line
PA & PRFS& Adaptalok Fittings
ALSTOM
UK
EUROSTAR
Eurostar Night Stock
PR& Adaptalok Fittings
SIEMENS
GERMANY
London Underground
Jubilee Line
PR Braided
SIEMENS
GERMANY
London Underground
Northern Line
PK Braided, PRTC
SIEMENS
Germany
Not Available
Not Available
PA, PR, PR& Adaptalok Fittings
SIEMENS
Portugal
Not Available
Not Available
PA, PR, PR& Adaptalok Fittings
SIEMENS
GERMANY
Deutsche Bahn
BR 189
PA, Adaptalok Fittings
GPT
UK
London Underground
Jubilee Line
PR, PK, LFH-SP& Adaptalok Fittings
DSL
UK
London Undergound
Northern Line
PK, PR& Adaptalok Fittings
WALKER PTY
AUSTRALIA
Not Available
Kuala Lumpur Suburban
Railway
PA& Adaptalok Fittings
GONINAN
AUSTRALIA
Not Available
Melbourne Tram
PA& Adaptalok Fittings

9. Rail Projects Completed as at June 2011
Company
Country
Client
Project
Product Used (Conduit & Fittings)
BRUSH TRACTION
UK
Not Available
Class 92 – Channel Tunnel
S & SB
VARIOUS
UK
Not Available
West Coast Mainline
PK, PICH, SS, PR Metallic & Adaptalok Fittings
CAF
SPAIN
WMATA
Washington Project
PA, PR, PI, Adaptalok & Adaptaseal Fittings
BOMBARDIER
BELGIUM
Not Available
Not Available
PA, PR, PI, Adaptalok Fittings
BOMBARDIER
UK
Royal Mail
Royal Mail
SPLHCB, PACH, Adaptalok Fittings
ANSALDO / BREDA
ITALY
San Francisco
TRAMS
San Francisco Trams
PA, PR& Adaptalok Fittings

10. World Leader in Flexible
Conduit Systems
Adaptaflex is the market leading flexible conduit system brand in
Europe and is rapidly becoming a leading global player. Adaptaflex
provide flexible conduit systems for critical power and data cable
protection. We supply leading organisations in technically demanding
markets such as Rail, Marine, Machinery, CCTV and Telecoms. With
over 6,000 products, the range includes metallic and non-metallic
flexible conduit. It combines innovative design with dedicated
manufacture, offering customers the widest possible selection of
critical cable protections systems.

12. Nanjing Puzhen RST
Inter-Car Connections
SA Fittings
PI Conduit

13. Bombardier
PK Braided Systems
Installed on UK Units

14. China CSR
ATS Break outs from
Aluminium trunking
PR Conduit and ATS
Fittings

15. Projects
Break out and assembly
points
HD Connector Combi’s
and sub assembly for
brake units

16. OFV Italy
PF Conduit Braided

17. Testing
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•
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Fire, product and performance testing
All documentation available electronically
All certifications from Accredited Third Party agencies
Bespoke & EN approved testing – internal & third party agencies
Technical assistance from the design stage to specify and design
the correct cable management product for the application.
Working with the engineers from the outset of the project through
design iterations to completion & future maintenance and upgrades.
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Design support
Applications engineering
Integrated product supply
Technical support
Global supply
Drawing interchange between engineering functions

19. Rail Approvals
UK
BS6853 – Rolling Stock
Three tests covering Flammability, Smoke and /toxicity giving classes for use 1a 1b and
2
1-085 London underground
Three tests covering Flammability, Smoke and /toxicity giving 2 classes for
Unlimited and Limited use.
French
NFF16-101/102
Four tests carried out – I and F rating for flammability and Smoke Toxicity
German
DIN5510
Three tests carried out - S, SR and ST rating for flammability & Toxicity test
Italy
CEI 11170 – Tran Italia
Three Tests on Flammability, Smoke & Toxicity
USA
ASTM E162 & E662
Two tests covering flammability and smoke

20. Additional Testing
Mechanical & Chemical
Chemical Resistances oils acids solvents and bases
Vibration - BS EN 61373
IP 66 67 68 to ISO 60529
IP69k to DIN 40050
Dynamic IP66 test (Siemens Specification E44010-B0251-U301)
Sand Testing
Mechanical Tests – Impact, Flexibility, Compression, Tensile
REACH & SVHC, RoHS & WEEE Fully Compliant Product

21. Nylon PA6 Flame Retarded Conduits
Type PA
•
•
•
•
•
•
•
•
Standard Limited Fire Hazard
Standard and Heavyweight
Low Smoke & Low Toxicity
DIN5510
S4, SR2 ST2
NFF16-101
I3 F3
BS6853
Class 2
TS45545
HL2
LOI 28%
Type PR
• Enhanced Limited Fire Hazard
• Standard weight (Heavyweight
on request)
• Low Smoke & Low Toxicity
• DIN5510
S4, SR2 ST2
• NFF16-101
I2 F2
• BS6853
Class 1b
• TS45545
HL3
• LOI 34%

22. Nylon PA12 Flame Retarded Conduits
Type PI
Type PF
•
•
•
•
•
•
•
•
•
Standard Limited Fire Hazard
Highly Flexible & High Impact
resistance at low temperatures
Standard and Heavyweight
Low Smoke & Low Toxicity
DIN5510
S4, SR2 ST2
NFF16-101 I4 F2 Rating
LOI 24%
•
•
•
•
•
•
Enhanced Limited Fire Hazard
Highly Flexible & High Impact
resistance at low temperatures
Standard and Heavyweight
Low Smoke & Low Toxicity
DIN5510
S4, SR2 ST2
NFF16-101 I3 F1
BS6853
Class 2
TS45545
HL2
LOI 29%

23. Polyetherketone Conduit
Type PK
•
•
•
•
•
•
•
Almost zero toxicity
Only CO2, H2O, CO gas species
No acid gas emission
High oxygen index >35%
FTI > 350°C
Low Heat Release
ISO 5660: 223 kW/m2
Light weight & High Crush
strength
Lowest smoke & fume emission
•
•
•
•
•
•
•
High radiation resistance
High operating temperature 2600C
continuous
High Impact resistance at low
temperatures
DIN5510
S4, SR2 ST2
NFF16-101 I2 F1
BS6853
Class 1a
TS45545
HL3

24. Co-Polyester Flame Retarded Conduit
Type CP
• Standard Limited Fire Hazard
• Highly Flexible & High Impact
resistance at low temperatures
• Medium weight
• Very Low Smoke & Toxicity
• LOI 30%
•
•
•
•
TS45545
BS6853
DIN5510
NFF16-101
HL2
Class 2
S4, SR2 ST2
I4 F1

25. Conduit Approval Summary
Rail Approvals
PR
PR
BS6853
45545
NFF
DB
UNI
Class 1b
HL3
I2F2
S4 ST2 SR2
LR3/LR4
PK
PK
BS6853
45545
NFF
DB
Class 1a
HL3
I2F1
S4 ST2 SR2
PF
PF
BS6853
45545
NFF
DB
UNI
Class 2
HL2
I3F1
S4 ST2 SR2
LR3/LR4

26. Conduit Approval Summary
Rail Approvals
CP
CP
BS6853
45545
NFF
DB
UNI
Class 2
HL2
I4F1
S4 ST2 SR2
LR3/LR4
PA
PA
BS6853
45545
NFF
DB
Class 2
HL2
I3F3
S4 ST2 SR2
PI
PI
NFF
DB
UNI
I3F1
S4 ST2 SR2
LR3/LR4

27. Adaptalok ATS Fittings
1-piece manufactured component
•
Rapid fit product - time saving
•
Very easy to install
•
No parts to lose
•
Seal and washer permanently fitted
•
Highly visible for inspections
•
Safe installation - Tool required for
disassembly
•
Rapid disassembly with simple tool
when required
•
Low Smoke - Zero Halogen
IP66, 67, 68 (4 bar) & 69k (DIN40050)
•
Fit and Forget
•
Easier selection
•
Reliability & Integrity in application
•
•
NFF16-101
BS6853
I3F2
<100g No testing

28. Adaptalok ATS Fittings
Features and Benefits
Proven clip
design, pitch
independent
Nylon 66 body
IP66,67,68 & 69k
Performance as
standard
Visual aid
to correct
fitting
One piece ‘out of the
tool’ fitting, no
customer assembly
Integral Face seal washer,
guaranteed fit, cannot be
lost
no assembly
3 visible
confirmation
points of seal
being in place
Internal elastomer
conduit seal
guaranteed fit, cannot
be lost, no assembly,
protects wires

29. Fixed Nylon Threads
Straight
45° Elbow
Swept 90° elbow
Big bore
Large metric thread
Replacement for PG threads
No bore restriction

30. Swivel Nickel Plated Brass Threads
Straight Fitting
Male Type SA
Female Type SFA
Swept 90° Elbow
Male Type CS90
Female Type CSF90
45° Elbow
Male Type S45
Female Type SF45

31. Swivel UNEF Aluminium Threads
Straight
Swept 90° elbow
45° Elbow

32. Nylon Flange and Coupler
Swivel flange straight
Swivel flange 45° Elbow
Swivel flange 90° elbow
Swivel Couplers

33. ATS Cable Gland Strain Relief Range
•
•
•
•
•
IP68 4 Bar for 30 minutes
Metric threads – other threads
on request
Long and short thread options
Multiple cable diameters
High pull out strength

34. ATS Cable Gland Strain Relief Range
•
•
•
•
•
Nickel plated brass
Alternative seal Materials
Straight 90 and 45 elbows
Wide Cable sealing range
Special inserts for cable
available on request (e.g.
double hole, square and flat
cable)
• EMC version available

35. Case Study – Edinburgh Tram CAF
•
•
Edinburgh Tram 2011
Specification and design
• Beasain – HQ
• Joint technical visits
•
Manufactured Irun
• Factory – assembly training
•
Local product support
•
•
•
•
Qty – 40 x 7 cars
Delivery (on-going) - 2011
Value est £100K
Products
– Internal PR
– External PI
– Fittings - ATS
•
Approvals – BS-6853

36. Summary
• ATS – world leading fittings – All IP levels and
applications.
• Conduit to suit all rail applications.
• 3rd Party testing & approval – all international standards.
• Global industry references.
• Global application engineering.
• Project co-ordination
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–
–
–
Product availability
Technical Support
Commercial support
After sales support
• Maintenance and service UK
Adaptaflex – The Brand You Can Trust!