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Non-woven and Woven

Non-woven Fabrics


Non-woven is one of the application of fiber construction. Non-woven is produced directly without any

intermediate step of yarn production. The fibers are either bonded or interlocked by means of mechanical

or thermal action or by using an adhesive or solvent. The mechanical action or thermal action is also

known as dry process. Whereas, the adhesive or solvent are also means by wet process. The orientation of

non-woven fiber is oriented randomly or preferentially in one or more directions. The non-woven fiber is

the simplest stages of construction, as they are flat, porous sheets that are made directly from separate

fibers or from molten plastic or plastic film. In addition, they are not made by weaving or knitting and do

not require converting the fibers to yarn.




The average pore size is depending on the density of fiber as well as the average of fiber diameter.

Usually, the non-woven fabrics are mostly used in tissue engineering scaffolds. There are four types of

non-woven manufacturing, which include resorbable nonwovens, microsphere nonwovens, aerodynamic

nonwoven production and needle loom. Non-woven materials are nowadays mainly produced from man-

made fibers. Two synthetic polymers dominate the market: polypropyleneand polyesters (mainly PET).
Characteristics of Non-Woven Fabric


Absorbable

Liquid repellent

Resilient

Stretchable

Soft.

Good strength of fabric

Fire or flame retardant

Washable




Applications of nonwoven fabric


Disposable diapers

Sterile wraps, caps, gowns, masks and draping used in the medical field

Laundry aids (fabric dryer-sheets)

Apparel interlining

Carpeting and upholstery fabrics, padding and backing

Wall coverings

Automotive headliners and upholstery

Insulation

Roofing products

Civil engineering fabrics/geotextiles
Manufacturing Process


Nonwovens are manufactured by putting small fibres together in the form of a sheet or web which is

similar to paper on a paper machine, and then binding them either mechanically as in the case of felt, by

interlocking them with serrated needles such that the inter-fibre friction results in a stronger fabric, with

an adhesive, or thermally by applying binder in the form of powder, paste, or polymermelt and melting

the binder onto the web by increasing temperature. However, the process of manufacturing are depends

on two different types of nonwoven fiber.




Staple non-wovens


                                             Spin the fiber




                                             Cut to a few
                                          centimeters length
                                          and put into bales.




                                          Disperse the bales
                                          on a conveyor belt
Spunlaid non-wovens




                      Spin the fibers




                      Disperse in a
                         web by
                       deflectors
Woven Fabrics

Is classified by its textile configuration where the primary structural yarns are oriented at 90 o to each

other. The machine direction is called warp direction, whereas the cross direction is called filling or weft

direction. When we talk about its orthogonal relationships between warp and filling, they display long

elongation and high breaking strength in both directions.




There are three types of woven construction:


     plain weaves

     twill weaves

     satin weaves




The woven graft can be designed as follows:
Characteristics of woven fabric

        low elasticity

        soft

        absorbable

        resilient

        High density variation

        washable

        Resistant to shrinking

        dry quickly

        Strong and durable




Applications

Generally suitable uses for fashion uses such as jackets, trousers, canvas, pants and dresses due to its

properties that have good dimensional stability and higher tenacity
Manufacturing Process


                                      Warp and Weft

  The warp is woven first, then the weft is woven through its fibers creating a solid piece of
                                            fabric.




                                     Yarn Preparation

 Size the yarn. he finished warp, wound on a wooden beam, then loomed by feeding it stand-
                            by-stand through the reeds and heddles.




                                          Shedding

                                   Select fibers to be raised.




                                           Picking
 The shuttle moves across the loom and back.          Filling yarn is wound onto a quill, then
  Sometimes occurs at a rate of 150 and 160              released from a hole in the shuttle
              picks per minute.                        The machine performs multiple times




                                          Battening

    holding down the filling yarn against the completed warp of the fabric, which must be
                       maintained even as looms operate at top speed
References


http://www.ehow.com/info_8666146_manufacturing-process-woven-fabrics.html


http://wiki.answers.com/Q/What_are_the_Properties_of_woven_fabrics


http://www.fabrics-manufacturers.com/non-woven-fabric.html


http://www.apparelsearch.com/definitions/Fabric/non-woven_definition.htm

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Assgnment biomaterial 1

  • 1. Non-woven and Woven Non-woven Fabrics Non-woven is one of the application of fiber construction. Non-woven is produced directly without any intermediate step of yarn production. The fibers are either bonded or interlocked by means of mechanical or thermal action or by using an adhesive or solvent. The mechanical action or thermal action is also known as dry process. Whereas, the adhesive or solvent are also means by wet process. The orientation of non-woven fiber is oriented randomly or preferentially in one or more directions. The non-woven fiber is the simplest stages of construction, as they are flat, porous sheets that are made directly from separate fibers or from molten plastic or plastic film. In addition, they are not made by weaving or knitting and do not require converting the fibers to yarn. The average pore size is depending on the density of fiber as well as the average of fiber diameter. Usually, the non-woven fabrics are mostly used in tissue engineering scaffolds. There are four types of non-woven manufacturing, which include resorbable nonwovens, microsphere nonwovens, aerodynamic nonwoven production and needle loom. Non-woven materials are nowadays mainly produced from man- made fibers. Two synthetic polymers dominate the market: polypropyleneand polyesters (mainly PET).
  • 2. Characteristics of Non-Woven Fabric Absorbable Liquid repellent Resilient Stretchable Soft. Good strength of fabric Fire or flame retardant Washable Applications of nonwoven fabric Disposable diapers Sterile wraps, caps, gowns, masks and draping used in the medical field Laundry aids (fabric dryer-sheets) Apparel interlining Carpeting and upholstery fabrics, padding and backing Wall coverings Automotive headliners and upholstery Insulation Roofing products Civil engineering fabrics/geotextiles
  • 3. Manufacturing Process Nonwovens are manufactured by putting small fibres together in the form of a sheet or web which is similar to paper on a paper machine, and then binding them either mechanically as in the case of felt, by interlocking them with serrated needles such that the inter-fibre friction results in a stronger fabric, with an adhesive, or thermally by applying binder in the form of powder, paste, or polymermelt and melting the binder onto the web by increasing temperature. However, the process of manufacturing are depends on two different types of nonwoven fiber. Staple non-wovens Spin the fiber Cut to a few centimeters length and put into bales. Disperse the bales on a conveyor belt
  • 4. Spunlaid non-wovens Spin the fibers Disperse in a web by deflectors
  • 5. Woven Fabrics Is classified by its textile configuration where the primary structural yarns are oriented at 90 o to each other. The machine direction is called warp direction, whereas the cross direction is called filling or weft direction. When we talk about its orthogonal relationships between warp and filling, they display long elongation and high breaking strength in both directions. There are three types of woven construction:  plain weaves  twill weaves  satin weaves The woven graft can be designed as follows:
  • 6. Characteristics of woven fabric low elasticity soft absorbable resilient High density variation washable Resistant to shrinking dry quickly Strong and durable Applications Generally suitable uses for fashion uses such as jackets, trousers, canvas, pants and dresses due to its properties that have good dimensional stability and higher tenacity
  • 7. Manufacturing Process Warp and Weft The warp is woven first, then the weft is woven through its fibers creating a solid piece of fabric. Yarn Preparation Size the yarn. he finished warp, wound on a wooden beam, then loomed by feeding it stand- by-stand through the reeds and heddles. Shedding Select fibers to be raised. Picking The shuttle moves across the loom and back. Filling yarn is wound onto a quill, then Sometimes occurs at a rate of 150 and 160 released from a hole in the shuttle picks per minute. The machine performs multiple times Battening holding down the filling yarn against the completed warp of the fabric, which must be maintained even as looms operate at top speed
  • 8.