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A
                     BUSINESS PLAN ON
                         PAPER BAGS




                         PREPARED BY:

                      Vadher Bhavesh J.
                  (ENRL. NO. 117360592053)
                        M.B.A. Sem.-III
                        Year- 2012-13.



                        SUBMITTED TO:

                      Prof. Dr. Rajesh Patel.


                          INSTITUTE:

N.R. Vekaria Institute of Business Management Studies, Junagadh.
STUDENT DECLARATION



      I the undersigned Vadher Bhavesh J. student of M.B.A. (Sem-III of N.R. Vekaria

Institute of Business Management Studies – Junagadh), hereby declare that this

BUSINESS PLAN is the record of authentic work carried out by my own efforts, under the

guidance of Prof. Dr. Rajesh Patel during the academic year 2012-13.




Place:-Junagadh.

Date: -



                                                                Your sincerely,



                                                             (Vadher Bhavesh j.)




                                          2
INDEX


SR.                      P ARTICULAR   P AGE
NO.                                    NO.
 1    Executive summery
 2    Business plan at a glance
 3    Management setup
 4    Vision
 5    Mission
 6    Justification of location
 7    Raw materials
 8    Machines
 9    Product details
10    Market potential
11    Manufacturing process
12    Organization structure
13    SW OT analysis
14    Production capacity schedule
15    Staff and labour
16    Total fixed assets
17    Cost of production
18    W orking capital
19    Sources of finance
20    Interest of capital
21    Depreciation
22    Fixed and variable cost
23    Break even analysis
24    Cost of capital
25    Profitability analysis
26    Conclusion




                                  3
Executive summery




        A business plan is an essential tool for anyone trying to obtain funding
for an innovative project, regardless of the type of funding, be it a grant
application, approaching a bank for a loan, getting in contact with a ventur e
capitalist.


        The business plan should be well developed as this will be your way
of presenting the current state of our company and detailed strategy of how
you plan to carry out your project. The business plan will need to convey
the strength of your idea and how it can be implemented successfully.


        In this business plan to use totally eco-friendly papers. To make the
product popular in every place of Gujarat and gradually cover all nearby
states. To make the firm a medium scale industry and then a large scale. If
possible I would expor t my product, as they are highly in demand in foreign
countries. Let’s hope for the best and work hard to make all future plans
come true.


        W ith the expectation of high profitability it is assumed that it would be
the perfect product to be manufactured in today’s environment. AFTER ALL
IT’S AN ENVIRONMENTAL FRIENDLY PRODUCT! !! Its Save-“E” paper
bags.


        Today market of paper bags is expanding; demand for the product is
increasing day by day. The return on this business is also satisfactory.




                                         4
BUSINESS PLAN AT A GLANCE


Name of the Unit       Paper Bags

Registered Office      Plot No. 228, GIDC,
                       Lodhika,
                       Kalawad Road,
                       Metoda,
                       Rajkot-360 005.

Location of the Unit   Plot No. 228, GIDC,
                       Lodhika,
                       Kalawad Road,
                       Metoda,
                       Rajkot-360 005.

Form of Organization   Sole proprietor Firm

Name of Owner          Vadher Bhavesh j.

Name of Product        Paper Bags

Size of the Unit       Small Scale

Cost of Project        Rs. 40,00,000

Means of Finance       SIDBI,HDFC
                       Own Capital




                            5
MANAGEMENT SETUP
                    (Owner’s Background)



Name                             Vadher Bhavesh J.

Age                              22 Years

Address                          “At- Olvan, TA-Una,
                                 Dist- Junagadh.

Academic Qualification           MBA (Finance)

Role in the Unit                 Finance

Financial Contribution           40% of Owned Capital




                             6
VISION


      Vision is a picture of what a firm want to be in broad terms what it
come to altimetry achieve it is what ultimately the firm or person would like
to become. Therefore vision statement articulate the ideal description of
origination give shape to it interr elated future


      “Vision is a description of something (an organization, corporate
culture, a business, a technology) in the future “


Following vision of paper bags


    To use totally eco -f riendly papers, which are made not tree.


    To make the product popular in every place of Gujarat and gradually
      cover all nearby states.


    To offer continuous value added product to our customer .


    To make the firm a medium scale industry and then a large scale.


    If possible I would export my product, as they are highly in demand in
      foreign countries.




      Let’s hope for the best and work hard to make all vision come true.




                                        7
MISSION


       Mission is what an organization is and why it exists. Organization relates their
existence to satisfying particular need of the society. They do this in term of their mission.
Thus, Organization finds a role for its self to pay in the society in by playing this role
organization meet the requirement of so city. The role organization play whether it is
producing a product or services that role describe by strategic mission.


       “Mission is a statement which defines the role that an organization plays in a
       society “




       The Eco friendly paper bags manufacturing industry is poised for a higher growth
       with a bright future.




       Now a day’s paper bags have become the way of the modern world. It is eco-
friendly and attractive as well. Paper bags are proffered more today because it makes a
style statement and adds to your appearance.


       Due to the increasing awareness of the hazards of plastic bags to the environment
among the public and the ban imposed on plastic bags throughout India and abroad by
the government, there is a great demand for eco-friendly paper bags.


       So, I prepared plan of own eco- friendly paper bags manufacturing unit at nominal
investment, and to provide employment opportunity to decrease unemployment in the
country, to earn profit and save the environment in our own respective way.




                                              8
GENERAL INFORMATION
                          JUSTIFICATION OF LOCATION


      Location plays an important role in starting industry. Before starting
any industry entrepreneurs have to take a decision about the location of
industry. They have to select that location where all the facilities must be
available. They have to take right decision about the selection of location
because once a location selected it cannot be changed in the near future.
The following should be taken into consideration.




1. Availability of market: -
      Market plays an important role in the selection of location. Market
should be near to the industry so; t he immediate sale of product is possible.
It also help in reduction of cost by reducing storing of finished goods, avoid
the cost of transportation etc.


2. Availability of Labour: -
      W ithout manpower no one can start his or her industry. If you have a
machine but not manpower you cannot start your industry. So, Labour
should be available at cheap rate.


3. Availability of transport: -
      It is required for assembling of raw material & distribution of finished
product. So, all type of transportation facility should be available.


4. Availability of pow er & w ater: -
      Power & water is pre -requirement of an industry. So, the facility of
power & water use to be sufficiently available.


     Thus, all the above factors justif y the selection of the location. So, t he
selection would definitely contribute to the profitability.


                                        9
RAW MATERIALS




      The raw material i s the base for the production. The required raw
material is paper in roll, gum, printing ink, string and misc. chemicals.


   The raw material of this unit is easily obtained from the market and from
the paper mills. The raw materials required in this unit are:


      Paper in roll
      Gum
      Printing ink
      Misc. chemical
      String




                                  MACHINES


      Automatic paper bag machine - 3 Nos.

      Stereo Press - 2 Nos.

      Stereo Grinder - 2 Nos.

      Roll Slitter motorized with 2 HP packing machine - 2 Nos.

      Testing equipment - 1 No.

      Punching Machine - 1 No.




                                       10
PRODUCT DETAILS


PRODUCT:-
      The people regularly use paper bag now a days. If we go to the
shopping center & purchase some goods the shopkeeper gives the good in
the paper bag. The option is also to use a polythine or plastic bag but they
are harmful to use because we can produce the plastic bag but we cannot
destroyed it.


PRODUCT’S FE ATURS: -
     There are many features of paper bag are as fol lows.


    It is very economical. : -
      Paper bags are very economic in nature. It is cheaply available in the
      market.


    It is eco-friendl y in nature. : -
      It is very easy to produce a paper bags and we can also easily
      destroyed it. So, it is less harmful to nature as compare to plastic
      bags.




PRODUCT’S USES : -


      Paper bags are common packing ma terial being used by bakers ,
grocers, textile and cloth merchant, dry cleaner, sweet shopkeeper etc. Due
to lower price, paper bags are used even by hawkers and vendors on th e
footpath for packing fruits and vegetables etc.


BRAND NAME:-
      Brand also plays an important role in marketing.   Good brand has to
face less competition in the increasing market.


                                          11
MARKET POTENTIAL

       Just consider the sheer size of the existing market for plastic carry bags. It amounts
to 600 billion bags. Many governments today are increasingly becoming environment-
sensitive and at least project themselves to be so. Big business too wants to be seen as
eco-friendly.



       Several local government bodies such as city municipal corporations and town-
planning bodies have banned usage of plastic bags. In fact in all hill stations in India, the
use of plastic bags has been banned. Also Before some time people are using
plastic bags. But now a day’s people are realize that plastic bags are
harmful to the nature. Because we can produce plastic bags but we cannot
destroy it. So, now a day people are moving toward to use a paper bags
rather than plastic bags. So it is highly demanded and profitable product.



       The introduction of shopping complexes & consumer stores in the
semi-urban & rural areas are creating additional demand for paper bags,
paper bags manufacturer, therefore, may be taken up as a profitable
manufacturing activity in selected areas.




Paper bags can be used for


    Carrying household articles

    Garments, toys

    Stationary items

    Foods & vegetables

    Medicines

    Cosmetic items etc.



                                             12
MANUFACTURING PROCESS



                           Raw Material (Paper Roll)


                       Cutting through Automatic Machine


            Stereo pressing with the help of gum & chemical Grinding


                             Printing through ink


                                  Punching


                                   Packing


                                   Testing




MANUFACTURING PROCESS IN DETAIL


     The required raw material is in the form of roll, the cutting of roll is
done through the automatic paper bag machine according to the size, and
then pressing of required size is done through stereo pressing machine with
the help of gum & chemical. Then side grinding of paper bag is done. Then
the process of printing is done and after that punching is done and after thi s
string is tied in these holes and at last they are tested for bursting pressure
and packing is done.




                                      13
ORG ANIZATION STRUCTURE



       The organization is establishing of effective authority relationship among selected
works, persons and work places in order for the group to work together efficiently.
Organization is a basic activity of any business firm.



                                           Ow ner




       Production               Personnel            Marketing            Finance




          Manager               Manager             Salesman            Accountant




         W orkers




                                              14
SWOT ANALYSIS


      Every existing firm has their own strength, weakness, opportunities and threat.

There four aspects have their importance in each and every existing business. It is

possible that strength of one unit may be weakness for another and opportunity for one

becomes threat for another.



      As every company, PAPER BAGS also have their own strength, weakness,

opportunity and threats.




STRENGTHS



       It is eco-friendly in nature.
       lower price
       less competitors
       Quality of product.
       Use of modern technology.
       Current fashion trend




WEAKNESSES

    Plant capacity.

    It is not useful in monsoon season

    Less advertising effort




                                          15
OPPORTUNITIES



   Increasing awareness of hazards of plastic

   Ban imposed on plastic bags in many states

   It is opportunity to in a normal market purchase comes with a packaging and a bag

     Form a stall on the road to superstore in big malls, everywhere bags are provided.

   This is something which will never end packaging and visibility provides companies

     the added advantage.




THREATS



   Government policies

   Introduce new product similar to plastic bags.

   Increase raw material price.




                                          16
STAFF & LABOUR


No.   Staff & Labour               No.

1.    Factory Staff
      Skilled                      4
      Unskilled                    6
2.    Technical Supervisor         1
3.    Clerk cum typist             1
4.    Accountant                   1
5.    Peon cum W atchman           1
6.    Salesman                     2
7.    Manager                      1




                         17
TOTAL FIXED ASSETS


NO.     P ARTICULAR                              AMOUNT
1.      Land (400 Sqm @ Rs.1100)                 4,40,000
2.      Building (275 Sqm @ Rs.1800)             4,95,000
3.      Boundary W all & Gate                    35,000
4.      Plant & Machinery
        Automatic Paper Bag                      15,00,000
        Stereo Press                             5,00,000
        Stereo Grinder                           7,00,000
        Roll Slitter                             2,50,000
        Testing Equipment                        80,000
        Punching Machine                         50,000
5.      Furniture & Fixtures                     1,50,000
6.      Electrification & Installation Charges
                                                 75,000
7.      Computer, Telephones & Fax Machine       1,00,000
Total                                            43,65,000




                                     18
COST OF PRODUCTION


Raw Material


 Particulars     RatePerkg.   Req.perda y Req.permonth Req.per year
 Paper in roll   10           2,950         73,750           8,85,000
 Total (Rs.)                  29,500        7,37,500         88,50,000
 Gum             8            35            875              10,500
 Total (Rs.)                  280           7,000            84,000
 Printing Ink    65           20            500              6,000
 Total (Rs.)                  1,300         32,500           3,90,000
 Misc.
                 4            40            1,000            12,000
 Chemical
 Total (Rs.)                  160           4,000            48,000
 String          7            50            1,250            15,000
 Total (Rs.)                  350           8,750            1,05,000
 Net Total                                  7,89,750         94,77,000




Staff & Labour
 Particulars              No.       Rate            P.M.        P. A.
 Factory Staff
 Skilled                  4         2,000           8,000       96,000
 Unskilled                6         1,800           10,800      1,29,600
 Technical Supervisor
                          1         5,000           5,000       60,000
 Salesman                 2         3,000           6,000       72,000
 Manager                  1         7,000           7,000       84,000
 Clerk cum typist         1         2,500           2,500       30,000
 Accountant               1         3,500           3,500       42,000
 Peon cum W atchman       1         2,000           2,000       24,000
 Total                                              44,800      5,37,600

                                      19
OTHER EXPENSES & UTILITIES


     Sr.      Particulars               P.M.         P. A.
     1.       Electricity               17,000       2,04,000
     2.       W ater Charges            1,500        18,000
     3.       Postage & Telegram        2,000        24,000
     4.       Stationery                1,200        14,400
     5.       Repairs                   2,000        24,000
     6.       Telephone Expense         1,800        21,600
     7.       Transport
              inward                    2,000        24,000
              outward                   2,000        24,000
     8.       Packing                   3,000        36,000
     9.       Miscellaneous Exp.        2,000        24,000
     10.      Audit Fees                             21,500
     11.      Professional Tax                       1,000
     12.      Legal Fees                             15,500
     13.      Insurance                              1,02,000
     14.      Selling Exp.              16,750       2,01,000
     Total                              51,250       7,55,000




TOTAL COST OF PRODUCTION


      Sr.     Particulars          P.M.          P. A.
      1.      Raw Material         7,89,750      94,77,000
      2.      Staff & Labour       44,800        5,37,600
      3.      Other Expenses       51,250        7,55,000
      Total                        8,85,800      1,07,69,600




                                   20
TOTAL WORKING CAPITAL REQUIREMENT


              Working capital is very important for every business unit; either it might be
    small scale or large scale. Working capital is capital which is invested for daily use
    of the firm. Mainly working capital is used for salary purpose, rent, and repair work
    & for paying off allowances.




        Sr.          Particulars            P.M.                P. A.
        1.           Raw Material           7,89,750            94,77,000
        2.           Staff & Labour         44,800              5,37,600
        3.           Other Expenses         51,250              7,55,000
        Total                               8,85,800            1,07,69,600




    TOTAL PROJECT FUND


                Sr.       Particulars                        Amount
                1.        Fixed Cost                         43,65,000
                2.        W orking Capital (2 months)        16,75,550
                Total                                        60,40,550




SOURCES OF FINANCE


   Sr.          Particulars                          Rate          Amount
   1.           Own Capital (40%)                                  30,00,050
   2.           Borrowed Capital (60%)
                HDFC                                 12%           22,50,000
                SIDBI                                10%           22,50,000
   Total                                                           75,00,000


                                            21
INTEREST ON CAPITAL


 Sr.      Particulars                      Rate        Amount
 1.       Own Capital (40%)                8%          2,40,000
 2.       Borrowed Capital (50%)
          HDFC                             12%         2,70,000
          SIDBI                            10%         2,25,000
 Total                                                 7,35,000




DEPRECI ATION


Sr.     Particulars                    Value               Amount
1.      Building (10%)                 4,50,000            49,500
2.      Plant & Machinery (25%)        30,80,000           7,70,000
3.      Other Fixed Assets (15%)       3,10,000            46,500
4.      Computer (40%)                 40,000              16,000
Total                                                      8,82,000




ANNUAL COST OF PRODUCTION


         Sr.      Particulars                   Amount
         1.       Raw Material                  94,77,000
         2.       Recurring Expenses            12,92,600
         3.       Depreciation                  8,82,000
         4.       Interest on Investment        7,35,000
         Total                                  1,23,86,600



                                  22
SCHEDULE OF FIXED & V ARI ABLE COST




                                         Variable cost   Fixed cost
  Particulars
                                         Amount          Amount
  Depreciation                           -               8,82,000
  Int. on capital                        -               7,35,000
  Salary                                 3,22,560        2,15,000
  Other expenses                         4,53,000        3,02,000
  Raw Materials                          94,77,000       -
  TOTAL                                  1,02,52,560     21,34,000




FIXED COST


  Particulars                            Amount

  Depreciation                           8,82,000
  Interest on capital                    7,35,000
  Salary (40%)                           2,15,040
  Other Expenses (40%)                   3,02,000
  Total                                  21,34,040




Fixed cost/unit


        =      Total Fixed Cost/Total no. of units
           =    21,34,040/1,06,20,000
           =    0.20 ps. /unit




                                    23
V ARI ABLE COST


  Particulars                       Amount
  Raw Materials                     94,77,000
  Salary (60%)                      3,22,560
  Other Expenses (60%)              4,53,000
  Total                             I,02,52,560




Variable cost/unit


      = Total Variable Cost/ Total no. of units
      = 1,02,52,560/1,06,20,000
          = 0.96ps. /unit




Contribution/unit


      = S.P./unit -V.C./unit
      = 1.25 -0.96
      = 0.29 ps. /unit




                               24
BREAK EVEN ANALYSIS




      Break-even point is that point of achieving, where total revenue and
total expenses are equal. It is the point of zero profit. If the sales exceed
BEP the business will earn profit and if it decreases from BEP the business
will incur loss.   Thus, BEP may take, as the minimum level of production
and sales and company must attain in order to be economically viable.


B.E.P. (%)


= {Fixed Cost / (Fixed Cost + Profit)} X 75
= 21,34,040/ (21,34,040 + 12,09,900) X 75
= 47.86%




B.E.P. (units)


= Fixed Cost/ (Contribution/unit)
= 21,34,040/0.29
= 73,58,759 bags




B.E.P. (Rs.)


= B.E.P. x S.P./unit
= 73,58,759 x 1.25
= Rs.91,98,449




                                      25
P. V. Ratio


= Contribution per unit / Sales X 100
= 0.29 / 1.25 X 100
= 23.2%




Gross Profit Ratio


= Profit (EBIT) / Sales X 100
= 31,10,100/ 1,28,61,500 X 100
= 4.18%




Net Profit Ratio


= Profit after Tax / Sales X 100
= 4,44,770 /1,28,61,500 X 100
= 3.46 %




Fixed Assets Ratio


= Fixed Assets/ Sales X 100
= 43,65,000/1,28,61,500 X100
= 33.94%




                                        26
PROFITABILITY ANALYSIS




Particulars                              Amount
Sales                                    1,28,61,500
Less: Cost of Production                 1,61,51,600
E.B.I.T.                                 12,09,900
Less: Interest on Capital                7,35,000
E.B.T.                                   4,74,900
Less: Tax                                88,970
Net Profit after tax                     3,85,930




                            27
CONCLUSION




        In the product project report on paper bags I have discussed all
financial data and other relevant information .


        The market of paper bags is expanding; demand for the product is
increasing day by day. The return on this business is also sati sfactory.


        W ith the expectation of high profitability it is assumed that it would be
the perfect product to be manufactured in today’s environment. AFTER ALL
IT’S AN ENVIRONMENTAL FRIENDLY PRODUCT! !!Its Save-“E” paper
bags.


        At last it can be said that future of this product is very bright.




                                          28

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Business plan.(vader bhavesh)

  • 1. A BUSINESS PLAN ON PAPER BAGS PREPARED BY: Vadher Bhavesh J. (ENRL. NO. 117360592053) M.B.A. Sem.-III Year- 2012-13. SUBMITTED TO: Prof. Dr. Rajesh Patel. INSTITUTE: N.R. Vekaria Institute of Business Management Studies, Junagadh.
  • 2. STUDENT DECLARATION I the undersigned Vadher Bhavesh J. student of M.B.A. (Sem-III of N.R. Vekaria Institute of Business Management Studies – Junagadh), hereby declare that this BUSINESS PLAN is the record of authentic work carried out by my own efforts, under the guidance of Prof. Dr. Rajesh Patel during the academic year 2012-13. Place:-Junagadh. Date: - Your sincerely, (Vadher Bhavesh j.) 2
  • 3. INDEX SR. P ARTICULAR P AGE NO. NO. 1 Executive summery 2 Business plan at a glance 3 Management setup 4 Vision 5 Mission 6 Justification of location 7 Raw materials 8 Machines 9 Product details 10 Market potential 11 Manufacturing process 12 Organization structure 13 SW OT analysis 14 Production capacity schedule 15 Staff and labour 16 Total fixed assets 17 Cost of production 18 W orking capital 19 Sources of finance 20 Interest of capital 21 Depreciation 22 Fixed and variable cost 23 Break even analysis 24 Cost of capital 25 Profitability analysis 26 Conclusion 3
  • 4. Executive summery A business plan is an essential tool for anyone trying to obtain funding for an innovative project, regardless of the type of funding, be it a grant application, approaching a bank for a loan, getting in contact with a ventur e capitalist. The business plan should be well developed as this will be your way of presenting the current state of our company and detailed strategy of how you plan to carry out your project. The business plan will need to convey the strength of your idea and how it can be implemented successfully. In this business plan to use totally eco-friendly papers. To make the product popular in every place of Gujarat and gradually cover all nearby states. To make the firm a medium scale industry and then a large scale. If possible I would expor t my product, as they are highly in demand in foreign countries. Let’s hope for the best and work hard to make all future plans come true. W ith the expectation of high profitability it is assumed that it would be the perfect product to be manufactured in today’s environment. AFTER ALL IT’S AN ENVIRONMENTAL FRIENDLY PRODUCT! !! Its Save-“E” paper bags. Today market of paper bags is expanding; demand for the product is increasing day by day. The return on this business is also satisfactory. 4
  • 5. BUSINESS PLAN AT A GLANCE Name of the Unit Paper Bags Registered Office Plot No. 228, GIDC, Lodhika, Kalawad Road, Metoda, Rajkot-360 005. Location of the Unit Plot No. 228, GIDC, Lodhika, Kalawad Road, Metoda, Rajkot-360 005. Form of Organization Sole proprietor Firm Name of Owner Vadher Bhavesh j. Name of Product Paper Bags Size of the Unit Small Scale Cost of Project Rs. 40,00,000 Means of Finance SIDBI,HDFC Own Capital 5
  • 6. MANAGEMENT SETUP (Owner’s Background) Name Vadher Bhavesh J. Age 22 Years Address “At- Olvan, TA-Una, Dist- Junagadh. Academic Qualification MBA (Finance) Role in the Unit Finance Financial Contribution 40% of Owned Capital 6
  • 7. VISION Vision is a picture of what a firm want to be in broad terms what it come to altimetry achieve it is what ultimately the firm or person would like to become. Therefore vision statement articulate the ideal description of origination give shape to it interr elated future “Vision is a description of something (an organization, corporate culture, a business, a technology) in the future “ Following vision of paper bags  To use totally eco -f riendly papers, which are made not tree.  To make the product popular in every place of Gujarat and gradually cover all nearby states.  To offer continuous value added product to our customer .  To make the firm a medium scale industry and then a large scale.  If possible I would export my product, as they are highly in demand in foreign countries. Let’s hope for the best and work hard to make all vision come true. 7
  • 8. MISSION Mission is what an organization is and why it exists. Organization relates their existence to satisfying particular need of the society. They do this in term of their mission. Thus, Organization finds a role for its self to pay in the society in by playing this role organization meet the requirement of so city. The role organization play whether it is producing a product or services that role describe by strategic mission. “Mission is a statement which defines the role that an organization plays in a society “ The Eco friendly paper bags manufacturing industry is poised for a higher growth with a bright future. Now a day’s paper bags have become the way of the modern world. It is eco- friendly and attractive as well. Paper bags are proffered more today because it makes a style statement and adds to your appearance. Due to the increasing awareness of the hazards of plastic bags to the environment among the public and the ban imposed on plastic bags throughout India and abroad by the government, there is a great demand for eco-friendly paper bags. So, I prepared plan of own eco- friendly paper bags manufacturing unit at nominal investment, and to provide employment opportunity to decrease unemployment in the country, to earn profit and save the environment in our own respective way. 8
  • 9. GENERAL INFORMATION JUSTIFICATION OF LOCATION Location plays an important role in starting industry. Before starting any industry entrepreneurs have to take a decision about the location of industry. They have to select that location where all the facilities must be available. They have to take right decision about the selection of location because once a location selected it cannot be changed in the near future. The following should be taken into consideration. 1. Availability of market: - Market plays an important role in the selection of location. Market should be near to the industry so; t he immediate sale of product is possible. It also help in reduction of cost by reducing storing of finished goods, avoid the cost of transportation etc. 2. Availability of Labour: - W ithout manpower no one can start his or her industry. If you have a machine but not manpower you cannot start your industry. So, Labour should be available at cheap rate. 3. Availability of transport: - It is required for assembling of raw material & distribution of finished product. So, all type of transportation facility should be available. 4. Availability of pow er & w ater: - Power & water is pre -requirement of an industry. So, the facility of power & water use to be sufficiently available. Thus, all the above factors justif y the selection of the location. So, t he selection would definitely contribute to the profitability. 9
  • 10. RAW MATERIALS The raw material i s the base for the production. The required raw material is paper in roll, gum, printing ink, string and misc. chemicals. The raw material of this unit is easily obtained from the market and from the paper mills. The raw materials required in this unit are: Paper in roll Gum Printing ink Misc. chemical String MACHINES Automatic paper bag machine - 3 Nos. Stereo Press - 2 Nos. Stereo Grinder - 2 Nos. Roll Slitter motorized with 2 HP packing machine - 2 Nos. Testing equipment - 1 No. Punching Machine - 1 No. 10
  • 11. PRODUCT DETAILS PRODUCT:- The people regularly use paper bag now a days. If we go to the shopping center & purchase some goods the shopkeeper gives the good in the paper bag. The option is also to use a polythine or plastic bag but they are harmful to use because we can produce the plastic bag but we cannot destroyed it. PRODUCT’S FE ATURS: - There are many features of paper bag are as fol lows.  It is very economical. : - Paper bags are very economic in nature. It is cheaply available in the market.  It is eco-friendl y in nature. : - It is very easy to produce a paper bags and we can also easily destroyed it. So, it is less harmful to nature as compare to plastic bags. PRODUCT’S USES : - Paper bags are common packing ma terial being used by bakers , grocers, textile and cloth merchant, dry cleaner, sweet shopkeeper etc. Due to lower price, paper bags are used even by hawkers and vendors on th e footpath for packing fruits and vegetables etc. BRAND NAME:- Brand also plays an important role in marketing. Good brand has to face less competition in the increasing market. 11
  • 12. MARKET POTENTIAL Just consider the sheer size of the existing market for plastic carry bags. It amounts to 600 billion bags. Many governments today are increasingly becoming environment- sensitive and at least project themselves to be so. Big business too wants to be seen as eco-friendly. Several local government bodies such as city municipal corporations and town- planning bodies have banned usage of plastic bags. In fact in all hill stations in India, the use of plastic bags has been banned. Also Before some time people are using plastic bags. But now a day’s people are realize that plastic bags are harmful to the nature. Because we can produce plastic bags but we cannot destroy it. So, now a day people are moving toward to use a paper bags rather than plastic bags. So it is highly demanded and profitable product. The introduction of shopping complexes & consumer stores in the semi-urban & rural areas are creating additional demand for paper bags, paper bags manufacturer, therefore, may be taken up as a profitable manufacturing activity in selected areas. Paper bags can be used for  Carrying household articles  Garments, toys  Stationary items  Foods & vegetables  Medicines  Cosmetic items etc. 12
  • 13. MANUFACTURING PROCESS Raw Material (Paper Roll) Cutting through Automatic Machine Stereo pressing with the help of gum & chemical Grinding Printing through ink Punching Packing Testing MANUFACTURING PROCESS IN DETAIL The required raw material is in the form of roll, the cutting of roll is done through the automatic paper bag machine according to the size, and then pressing of required size is done through stereo pressing machine with the help of gum & chemical. Then side grinding of paper bag is done. Then the process of printing is done and after that punching is done and after thi s string is tied in these holes and at last they are tested for bursting pressure and packing is done. 13
  • 14. ORG ANIZATION STRUCTURE The organization is establishing of effective authority relationship among selected works, persons and work places in order for the group to work together efficiently. Organization is a basic activity of any business firm. Ow ner Production Personnel Marketing Finance Manager Manager Salesman Accountant W orkers 14
  • 15. SWOT ANALYSIS Every existing firm has their own strength, weakness, opportunities and threat. There four aspects have their importance in each and every existing business. It is possible that strength of one unit may be weakness for another and opportunity for one becomes threat for another. As every company, PAPER BAGS also have their own strength, weakness, opportunity and threats. STRENGTHS  It is eco-friendly in nature.  lower price  less competitors  Quality of product.  Use of modern technology.  Current fashion trend WEAKNESSES  Plant capacity.  It is not useful in monsoon season  Less advertising effort 15
  • 16. OPPORTUNITIES  Increasing awareness of hazards of plastic  Ban imposed on plastic bags in many states  It is opportunity to in a normal market purchase comes with a packaging and a bag Form a stall on the road to superstore in big malls, everywhere bags are provided.  This is something which will never end packaging and visibility provides companies the added advantage. THREATS  Government policies  Introduce new product similar to plastic bags.  Increase raw material price. 16
  • 17. STAFF & LABOUR No. Staff & Labour No. 1. Factory Staff Skilled 4 Unskilled 6 2. Technical Supervisor 1 3. Clerk cum typist 1 4. Accountant 1 5. Peon cum W atchman 1 6. Salesman 2 7. Manager 1 17
  • 18. TOTAL FIXED ASSETS NO. P ARTICULAR AMOUNT 1. Land (400 Sqm @ Rs.1100) 4,40,000 2. Building (275 Sqm @ Rs.1800) 4,95,000 3. Boundary W all & Gate 35,000 4. Plant & Machinery Automatic Paper Bag 15,00,000 Stereo Press 5,00,000 Stereo Grinder 7,00,000 Roll Slitter 2,50,000 Testing Equipment 80,000 Punching Machine 50,000 5. Furniture & Fixtures 1,50,000 6. Electrification & Installation Charges 75,000 7. Computer, Telephones & Fax Machine 1,00,000 Total 43,65,000 18
  • 19. COST OF PRODUCTION Raw Material Particulars RatePerkg. Req.perda y Req.permonth Req.per year Paper in roll 10 2,950 73,750 8,85,000 Total (Rs.) 29,500 7,37,500 88,50,000 Gum 8 35 875 10,500 Total (Rs.) 280 7,000 84,000 Printing Ink 65 20 500 6,000 Total (Rs.) 1,300 32,500 3,90,000 Misc. 4 40 1,000 12,000 Chemical Total (Rs.) 160 4,000 48,000 String 7 50 1,250 15,000 Total (Rs.) 350 8,750 1,05,000 Net Total 7,89,750 94,77,000 Staff & Labour Particulars No. Rate P.M. P. A. Factory Staff Skilled 4 2,000 8,000 96,000 Unskilled 6 1,800 10,800 1,29,600 Technical Supervisor 1 5,000 5,000 60,000 Salesman 2 3,000 6,000 72,000 Manager 1 7,000 7,000 84,000 Clerk cum typist 1 2,500 2,500 30,000 Accountant 1 3,500 3,500 42,000 Peon cum W atchman 1 2,000 2,000 24,000 Total 44,800 5,37,600 19
  • 20. OTHER EXPENSES & UTILITIES Sr. Particulars P.M. P. A. 1. Electricity 17,000 2,04,000 2. W ater Charges 1,500 18,000 3. Postage & Telegram 2,000 24,000 4. Stationery 1,200 14,400 5. Repairs 2,000 24,000 6. Telephone Expense 1,800 21,600 7. Transport inward 2,000 24,000 outward 2,000 24,000 8. Packing 3,000 36,000 9. Miscellaneous Exp. 2,000 24,000 10. Audit Fees 21,500 11. Professional Tax 1,000 12. Legal Fees 15,500 13. Insurance 1,02,000 14. Selling Exp. 16,750 2,01,000 Total 51,250 7,55,000 TOTAL COST OF PRODUCTION Sr. Particulars P.M. P. A. 1. Raw Material 7,89,750 94,77,000 2. Staff & Labour 44,800 5,37,600 3. Other Expenses 51,250 7,55,000 Total 8,85,800 1,07,69,600 20
  • 21. TOTAL WORKING CAPITAL REQUIREMENT Working capital is very important for every business unit; either it might be small scale or large scale. Working capital is capital which is invested for daily use of the firm. Mainly working capital is used for salary purpose, rent, and repair work & for paying off allowances. Sr. Particulars P.M. P. A. 1. Raw Material 7,89,750 94,77,000 2. Staff & Labour 44,800 5,37,600 3. Other Expenses 51,250 7,55,000 Total 8,85,800 1,07,69,600 TOTAL PROJECT FUND Sr. Particulars Amount 1. Fixed Cost 43,65,000 2. W orking Capital (2 months) 16,75,550 Total 60,40,550 SOURCES OF FINANCE Sr. Particulars Rate Amount 1. Own Capital (40%) 30,00,050 2. Borrowed Capital (60%) HDFC 12% 22,50,000 SIDBI 10% 22,50,000 Total 75,00,000 21
  • 22. INTEREST ON CAPITAL Sr. Particulars Rate Amount 1. Own Capital (40%) 8% 2,40,000 2. Borrowed Capital (50%) HDFC 12% 2,70,000 SIDBI 10% 2,25,000 Total 7,35,000 DEPRECI ATION Sr. Particulars Value Amount 1. Building (10%) 4,50,000 49,500 2. Plant & Machinery (25%) 30,80,000 7,70,000 3. Other Fixed Assets (15%) 3,10,000 46,500 4. Computer (40%) 40,000 16,000 Total 8,82,000 ANNUAL COST OF PRODUCTION Sr. Particulars Amount 1. Raw Material 94,77,000 2. Recurring Expenses 12,92,600 3. Depreciation 8,82,000 4. Interest on Investment 7,35,000 Total 1,23,86,600 22
  • 23. SCHEDULE OF FIXED & V ARI ABLE COST Variable cost Fixed cost Particulars Amount Amount Depreciation - 8,82,000 Int. on capital - 7,35,000 Salary 3,22,560 2,15,000 Other expenses 4,53,000 3,02,000 Raw Materials 94,77,000 - TOTAL 1,02,52,560 21,34,000 FIXED COST Particulars Amount Depreciation 8,82,000 Interest on capital 7,35,000 Salary (40%) 2,15,040 Other Expenses (40%) 3,02,000 Total 21,34,040 Fixed cost/unit = Total Fixed Cost/Total no. of units = 21,34,040/1,06,20,000 = 0.20 ps. /unit 23
  • 24. V ARI ABLE COST Particulars Amount Raw Materials 94,77,000 Salary (60%) 3,22,560 Other Expenses (60%) 4,53,000 Total I,02,52,560 Variable cost/unit = Total Variable Cost/ Total no. of units = 1,02,52,560/1,06,20,000 = 0.96ps. /unit Contribution/unit = S.P./unit -V.C./unit = 1.25 -0.96 = 0.29 ps. /unit 24
  • 25. BREAK EVEN ANALYSIS Break-even point is that point of achieving, where total revenue and total expenses are equal. It is the point of zero profit. If the sales exceed BEP the business will earn profit and if it decreases from BEP the business will incur loss. Thus, BEP may take, as the minimum level of production and sales and company must attain in order to be economically viable. B.E.P. (%) = {Fixed Cost / (Fixed Cost + Profit)} X 75 = 21,34,040/ (21,34,040 + 12,09,900) X 75 = 47.86% B.E.P. (units) = Fixed Cost/ (Contribution/unit) = 21,34,040/0.29 = 73,58,759 bags B.E.P. (Rs.) = B.E.P. x S.P./unit = 73,58,759 x 1.25 = Rs.91,98,449 25
  • 26. P. V. Ratio = Contribution per unit / Sales X 100 = 0.29 / 1.25 X 100 = 23.2% Gross Profit Ratio = Profit (EBIT) / Sales X 100 = 31,10,100/ 1,28,61,500 X 100 = 4.18% Net Profit Ratio = Profit after Tax / Sales X 100 = 4,44,770 /1,28,61,500 X 100 = 3.46 % Fixed Assets Ratio = Fixed Assets/ Sales X 100 = 43,65,000/1,28,61,500 X100 = 33.94% 26
  • 27. PROFITABILITY ANALYSIS Particulars Amount Sales 1,28,61,500 Less: Cost of Production 1,61,51,600 E.B.I.T. 12,09,900 Less: Interest on Capital 7,35,000 E.B.T. 4,74,900 Less: Tax 88,970 Net Profit after tax 3,85,930 27
  • 28. CONCLUSION In the product project report on paper bags I have discussed all financial data and other relevant information . The market of paper bags is expanding; demand for the product is increasing day by day. The return on this business is also sati sfactory. W ith the expectation of high profitability it is assumed that it would be the perfect product to be manufactured in today’s environment. AFTER ALL IT’S AN ENVIRONMENTAL FRIENDLY PRODUCT! !!Its Save-“E” paper bags. At last it can be said that future of this product is very bright. 28