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PRESENTATION ON MATERIAL HANDLING  Presented to: AUROBINDO PHARMA LTD.
Process Application :  Handling of METFORMIN Product  Product Bulk density 0.5 -0.6 gm/cc Comparison Rigid IBC  Flexible IBC (FIBC)
OFFCENTERED RIGID IBC
Rigid IBC with Sterivalve PNEUMATIC VIBRATOR
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],ADVATAGES OF PNEUMATIC VIBRATOR  ( Product of Sterivalve Italy)
Lump / Bridge Breaker system for Rigid IBC: Working Principle:  P rinciple of magnetism . Magnetic masses, located in the internal and external belt of the IBC, provide a substantial tangential force for the actuation. Design conceived to improve the descent of non free flowing product and it is designed to break eventual lumps and bridges and thus simplify the gravitational flow of the product.
Lump / Bridge Breaker system for Rigid IBC:
LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
TOP VIEW LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],LUMP / BRIDGE BREAKER SYSYTEM
[object Object],Rigid IBC Handling
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Rigid IBC Handling
Flexible Handling Solution   through FIBC FIBC  From  HECHT Technologie GmbH
+ Bringing Innovation in Powder Handling Technologie TEAM
-  Cleaning requirements! -  Product requirements! -  Capacity requirements! -  Shape requirements! ,[object Object],-  Containment requirements! Why flexible handling/diposable technology
FIBC (Smart Drum / Mini Bag)   Inlet neck  with shaped liner inlet Outlet neck shaped liner inlet Loops for easy handling
SHAPE VARIANTS- Flexibility VARIANTS
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Inherent Advantages of FIBCTechnology
Installations Source: Hecht Technologie GmbH Cost effectiveness Data of FIBC over Rigid/IPC Bins  Ref.: Pharmaceutical and API-Production - Europe Rigid  Systems  as IBC‘s Flexible  Systems as FIBC‘s, Disposable  Transfer Systems
Installations Source: Hecht Technologie GmbH Pharmaceutical Production - Europe Rigid Systems as IBC‘s Flexible  Systems as FIBC‘s, Disposable Transfer Systems
Rigid - Systems as IBC‘s Flexible – Systems  as FIBC‘s, Disposable Transfer Systems  Installations Source: Hecht Technologie GmbH API-Production - Europe
Rigid conveying/ containment IBC’s with mechanical containment/ transfer system  Flexible conveying/ containment FIBC with  connecting technology for FIBC Bin (optional) Flexible Conveying / Containment reduce Investment Production (Multi Purpose)
Rigid  Systems Flexible  Systems    Cleaning    Maintenance    Qualification and Requalification    Consumables  Investment cost Life Cycle Cost Source: Hecht Technologie GmbH Life Cycle Cost
Cost of    Cleaning    Requalification    Consumables    Spares per product change per unit Life Cycle Cost Source: Hecht Technologie GmbH IBC‘s verses FIBC‘s OEL < 5µg/m³
Filling LBK Discharge LAS  Mini Bag-Technology
Mobile column lift Chain hoist handling Mini Bag-Technology
FIBC connecting Fixing the primary liner to Downstream Equipment Sili Hose
Closing tools and Clips
Cloosing tool with case
FIBC In Use with DOUBLE CONE BLENDER
FIBC Application:
The installation Lifting and Pivoting Column Loading Platform for FIBC Frame Active Product Transfer Containment Isolator Agitation Unit 20 Conical  FIBCs 2 FIBC  Loading Frames Operating platform
HECHT FIBC   WITH RMG & FBD IN GRANULATION AREA
Tablett press discharge with Hecht  continuous liner technology
Attention Thank You for Your

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Flexible Material Handling Solutions for Pharmaceutical Manufacturing

  • 1. PRESENTATION ON MATERIAL HANDLING Presented to: AUROBINDO PHARMA LTD.
  • 2. Process Application : Handling of METFORMIN Product Product Bulk density 0.5 -0.6 gm/cc Comparison Rigid IBC Flexible IBC (FIBC)
  • 4. Rigid IBC with Sterivalve PNEUMATIC VIBRATOR
  • 5.
  • 6. Lump / Bridge Breaker system for Rigid IBC: Working Principle: P rinciple of magnetism . Magnetic masses, located in the internal and external belt of the IBC, provide a substantial tangential force for the actuation. Design conceived to improve the descent of non free flowing product and it is designed to break eventual lumps and bridges and thus simplify the gravitational flow of the product.
  • 7. Lump / Bridge Breaker system for Rigid IBC:
  • 8. LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
  • 9. TOP VIEW LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
  • 10. LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC
  • 11.
  • 12.
  • 13.
  • 14. Flexible Handling Solution through FIBC FIBC From HECHT Technologie GmbH
  • 15. + Bringing Innovation in Powder Handling Technologie TEAM
  • 16.
  • 17. FIBC (Smart Drum / Mini Bag) Inlet neck with shaped liner inlet Outlet neck shaped liner inlet Loops for easy handling
  • 19.
  • 20. Installations Source: Hecht Technologie GmbH Cost effectiveness Data of FIBC over Rigid/IPC Bins Ref.: Pharmaceutical and API-Production - Europe Rigid Systems as IBC‘s Flexible Systems as FIBC‘s, Disposable Transfer Systems
  • 21. Installations Source: Hecht Technologie GmbH Pharmaceutical Production - Europe Rigid Systems as IBC‘s Flexible Systems as FIBC‘s, Disposable Transfer Systems
  • 22. Rigid - Systems as IBC‘s Flexible – Systems as FIBC‘s, Disposable Transfer Systems Installations Source: Hecht Technologie GmbH API-Production - Europe
  • 23. Rigid conveying/ containment IBC’s with mechanical containment/ transfer system Flexible conveying/ containment FIBC with connecting technology for FIBC Bin (optional) Flexible Conveying / Containment reduce Investment Production (Multi Purpose)
  • 24. Rigid Systems Flexible Systems  Cleaning  Maintenance  Qualification and Requalification  Consumables Investment cost Life Cycle Cost Source: Hecht Technologie GmbH Life Cycle Cost
  • 25. Cost of  Cleaning  Requalification  Consumables  Spares per product change per unit Life Cycle Cost Source: Hecht Technologie GmbH IBC‘s verses FIBC‘s OEL < 5µg/m³
  • 26. Filling LBK Discharge LAS Mini Bag-Technology
  • 27. Mobile column lift Chain hoist handling Mini Bag-Technology
  • 28. FIBC connecting Fixing the primary liner to Downstream Equipment Sili Hose
  • 31. FIBC In Use with DOUBLE CONE BLENDER
  • 33. The installation Lifting and Pivoting Column Loading Platform for FIBC Frame Active Product Transfer Containment Isolator Agitation Unit 20 Conical FIBCs 2 FIBC Loading Frames Operating platform
  • 34. HECHT FIBC WITH RMG & FBD IN GRANULATION AREA
  • 35. Tablett press discharge with Hecht continuous liner technology

Notes de l'éditeur

  1. You get indroduced, why the modernisation was necessary, how we did the planning, which system we have choosen for the powder handling like filling, discharge and storage. What was could and what we would make better next time. I think this is a very important resume of the installation. And finally the summary.