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SAR Inc.
LINKS SIMULATION
High
Forecasting
Accuracy
Best
value for
money
High Fill
rate
Increased
Margins
Less Tariffs
Minimize
Variable
Costs
Increase
inventory
turnover
Goals
Our products
Hyperware
•H55111
Metaware
•M55532
Product positioning
Our strategy was to
provide maximum
value to customers at
the best cost
possible, for which we
continuously tried to
improve the
efficiency of our
value chain…
SAR Inc.
• Procurement
What
• To get best value out of
purchase
Why
•To gain better margin
•To gain volume discounts
•To keep inventory turnover high
•For better reliability
•Keep minimum number of
suppliers & low inventory level.
Pros
•Frequent change of suppliers
affecting quality
•Increased investment in IT
integration
•Fluctuating rates
Cons
Decision
• Distribution
What
• To reduce transportation
cost and tariffs
• To serve the customers
locally
• To reduce costs by cross
docking
Why
• Flexibility to meet demand
• Reduction in RFID cost/piece
• Better control over production
• Cushion by postponement of
P-0
Pros
• High initial investment in DC &
insourcing RFID
• Inaccurate forecasting will
affect the planning
Cons
Decision
• Manufacturing
• Try to maximize production
of P0
• Try to make as per forecast
What
• For better demand
accuracy
• No holding up of inventory
Why
•To increase accuracy of forecast
•Reduce unplanned production
•Low level of finished goods were
produced at DC
•Reducing variable cost /unit
Pros
•Inaccurate forecasting
•Reduction in price by competitorCons
Decision
• Transportation
What
• To avail best transportation
cost
• To gain transportation
discount
• For better reliability
• To remain sensitive to market
demand
Why
•Select carrier on basis of lowest
prices as per updated research
reports
•Use air transport for both regions for
100% reliability
•Select carriers with lower prices
•Keep minimum number of carriers
Pros
•Limited carriers with cross docking
•Surface carriers had high failure
rateCons
Decision
• Service level remained
constant
• Marketing spend
• Reduce price at regular
intervals
• Recycling
What
• Tradeoff between marketing
spend and price reduction
Why
•Better income to revenue ratio on
reducing marketing spend
•To gain return on assetPros
•No gain in customer satisfaction from
Recycling in one month
•Increased expenses on recycling
•Fear of losing customer due to
reduced marketing spend
•Unfulfilled orders due to surge in
demand when price was reduced
Cons
Decision
Our results
Our results
Our results
VSA1 88.4% Forecasting Accuracy % is higher than approximately 93% of all historical firms in Month
Our results
Our failures
Our mistakes/learnings
Initial overlooking of
postponement
RFID insourcing was
missed during month 4
and 5
Forecasting was taken
as just average
Went ahead with the
highest cost supplier
even though low cost
and nearly same
reliability suppliers were
available in the market
Epsilon forecasting was
totally haphazard.
Initially we bought it in
excess and were in short
supply in the end
↑Marketing expenditure
≠ ↑Sales!
Must have a set strategy
in the start and stick to it
Adhere to the rules of
the game!
Blindly aping
competitors strategy
without proper basic
understanding can be
suicidal
LINKS Simulation for supply chain management

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LINKS Simulation for supply chain management

  • 2. High Forecasting Accuracy Best value for money High Fill rate Increased Margins Less Tariffs Minimize Variable Costs Increase inventory turnover Goals
  • 4. Product positioning Our strategy was to provide maximum value to customers at the best cost possible, for which we continuously tried to improve the efficiency of our value chain… SAR Inc.
  • 5. • Procurement What • To get best value out of purchase Why •To gain better margin •To gain volume discounts •To keep inventory turnover high •For better reliability •Keep minimum number of suppliers & low inventory level. Pros •Frequent change of suppliers affecting quality •Increased investment in IT integration •Fluctuating rates Cons Decision
  • 6. • Distribution What • To reduce transportation cost and tariffs • To serve the customers locally • To reduce costs by cross docking Why • Flexibility to meet demand • Reduction in RFID cost/piece • Better control over production • Cushion by postponement of P-0 Pros • High initial investment in DC & insourcing RFID • Inaccurate forecasting will affect the planning Cons Decision
  • 7. • Manufacturing • Try to maximize production of P0 • Try to make as per forecast What • For better demand accuracy • No holding up of inventory Why •To increase accuracy of forecast •Reduce unplanned production •Low level of finished goods were produced at DC •Reducing variable cost /unit Pros •Inaccurate forecasting •Reduction in price by competitorCons Decision
  • 8. • Transportation What • To avail best transportation cost • To gain transportation discount • For better reliability • To remain sensitive to market demand Why •Select carrier on basis of lowest prices as per updated research reports •Use air transport for both regions for 100% reliability •Select carriers with lower prices •Keep minimum number of carriers Pros •Limited carriers with cross docking •Surface carriers had high failure rateCons Decision
  • 9. • Service level remained constant • Marketing spend • Reduce price at regular intervals • Recycling What • Tradeoff between marketing spend and price reduction Why •Better income to revenue ratio on reducing marketing spend •To gain return on assetPros •No gain in customer satisfaction from Recycling in one month •Increased expenses on recycling •Fear of losing customer due to reduced marketing spend •Unfulfilled orders due to surge in demand when price was reduced Cons Decision
  • 12. Our results VSA1 88.4% Forecasting Accuracy % is higher than approximately 93% of all historical firms in Month
  • 15. Our mistakes/learnings Initial overlooking of postponement RFID insourcing was missed during month 4 and 5 Forecasting was taken as just average Went ahead with the highest cost supplier even though low cost and nearly same reliability suppliers were available in the market Epsilon forecasting was totally haphazard. Initially we bought it in excess and were in short supply in the end ↑Marketing expenditure ≠ ↑Sales! Must have a set strategy in the start and stick to it Adhere to the rules of the game! Blindly aping competitors strategy without proper basic understanding can be suicidal