This is a presentation on completion of LINKS supply chain simulation. Although we came second last but the learning was huge and we presented them in the class
4. Product positioning
Our strategy was to
provide maximum
value to customers at
the best cost
possible, for which we
continuously tried to
improve the
efficiency of our
value chain…
SAR Inc.
5. • Procurement
What
• To get best value out of
purchase
Why
•To gain better margin
•To gain volume discounts
•To keep inventory turnover high
•For better reliability
•Keep minimum number of
suppliers & low inventory level.
Pros
•Frequent change of suppliers
affecting quality
•Increased investment in IT
integration
•Fluctuating rates
Cons
Decision
6. • Distribution
What
• To reduce transportation
cost and tariffs
• To serve the customers
locally
• To reduce costs by cross
docking
Why
• Flexibility to meet demand
• Reduction in RFID cost/piece
• Better control over production
• Cushion by postponement of
P-0
Pros
• High initial investment in DC &
insourcing RFID
• Inaccurate forecasting will
affect the planning
Cons
Decision
7. • Manufacturing
• Try to maximize production
of P0
• Try to make as per forecast
What
• For better demand
accuracy
• No holding up of inventory
Why
•To increase accuracy of forecast
•Reduce unplanned production
•Low level of finished goods were
produced at DC
•Reducing variable cost /unit
Pros
•Inaccurate forecasting
•Reduction in price by competitorCons
Decision
8. • Transportation
What
• To avail best transportation
cost
• To gain transportation
discount
• For better reliability
• To remain sensitive to market
demand
Why
•Select carrier on basis of lowest
prices as per updated research
reports
•Use air transport for both regions for
100% reliability
•Select carriers with lower prices
•Keep minimum number of carriers
Pros
•Limited carriers with cross docking
•Surface carriers had high failure
rateCons
Decision
9. • Service level remained
constant
• Marketing spend
• Reduce price at regular
intervals
• Recycling
What
• Tradeoff between marketing
spend and price reduction
Why
•Better income to revenue ratio on
reducing marketing spend
•To gain return on assetPros
•No gain in customer satisfaction from
Recycling in one month
•Increased expenses on recycling
•Fear of losing customer due to
reduced marketing spend
•Unfulfilled orders due to surge in
demand when price was reduced
Cons
Decision
15. Our mistakes/learnings
Initial overlooking of
postponement
RFID insourcing was
missed during month 4
and 5
Forecasting was taken
as just average
Went ahead with the
highest cost supplier
even though low cost
and nearly same
reliability suppliers were
available in the market
Epsilon forecasting was
totally haphazard.
Initially we bought it in
excess and were in short
supply in the end
↑Marketing expenditure
≠ ↑Sales!
Must have a set strategy
in the start and stick to it
Adhere to the rules of
the game!
Blindly aping
competitors strategy
without proper basic
understanding can be
suicidal