1. Welcome to the Champion Door Division’s New Culture & Facility Winner of the Most Innovative Small Manufacturing Plant in the US. Plant Manager – Ron Baroni

9. The Planning Process The Toyota Production System – House Value Stream Planning & Mapping Microsoft Project Planning Tools

10. The Toyota Production System House The Foundation

11. Tools - Value Steam Mapping & Planning

12. The New Facility, Culture & Processes Flat Organizational Structure – two Layers between Hourly & CEO Coaching/Mentoring Management Style Performance Driven vs Seniority Driven Expecting Nothing less than Quantum Leap Improvements in Quality, Delivery, Cost Performance & Associate Morale. Weekly Individual & Monthly Department Rewards to Promote the Behavior we want to see. Americanized Toyota Production System. Clear Requirements – Visual & Written

13. Clear Process Requirements (Most Cells) Visual & Written Work Instructions (Sample of one Cell)

14. Visual - Safety Supplies & Cell Supplies Gloves & Glasses (A variety of Glove Types)

15. Packaging Supplies Metal Clips Banding Strapping

16. Proper Labeling Practices

18. The New Facility & Processes One Piece, Inline, Repetitive Pull Process Flow Ergonomically Designed Cells “ Quality at the Source Process” - Pride in Manufacturing Visual Factory Associate Take Ownership of their Cell Tour Ready 24/7

19. Overview of New Facility

20. Organized Bulk Storage on 16’ High Racks & Wide Aisle to Safely Handle Large Items Neat & Well Organized

21. Ergonomic Designed Saw Cell – Visual Aids Circular Flow around Workbench for Raw Materials & Equipment to Minimize Walking with Antifatigue Mats Surrounding Bench

22. Ergonomic Designed Router Cell Neat and Organized Slabs Stored in the Cell for easy Retrieval.

23. “ State of the Art” Load & Unload Conveyor Driven Coating System Fifteen Single Carriers Designed to each Handle All Shapes & Sizes for the Order.

24. “ State of the Art” Coating Kitchen & IR Oven Plumbers Nightmare!! But Neat & Clean after two Years with and only 4 hours of unplanned Equipment Downtime. 80 Halogen Lamps Baking At 165 degrees F with Metal Racks Cool To the Touch.

25. Stain Storage Carts – Ergonomic Designed 360 degree Rotating Stain Cart Neat & Organized Stain Material Hand Staining using a Ergonomically Designed Stain Carrier

26. Loaded Stain Carts Before Stain & After

27. Stain Spray Booth & IR Oven

28. Organized Glass & Lite Frame Cell Well Organized Lite Frames By Style Role Model Cross Training Associates Role Model Cross Training Associates in Glass Assembly

29. Final Ass’y Doubles

30. Raw Material Storage & Clear Labeling

31. Neat & Clean Outside Docks

32. Adding Hourly Associate Value & Pride to the Process Ownership of Their Cell: Pride in High Quality Work, & Team Work Morning Huddle to Discuss Events, Issues & Today’s Plan. Promotion from within the Hourly Ranks to Salary Positions. Neat & Clean Breakroom & Outside Patio Room – Associate Pride Monthly Department Success - Celebration Lunches

33. Final Assembly Singles – Pride Label Every Order Gets a Personalized Pride Label signed by the Assembler

34. Morning Team Huddle Area

35. Promotions to Customer Service & Engineering from the Hourly Ranks

36. Clean & Neat Associates Breakroom

37. Clean & Neat Outside Patio Room

38. Celebration Lunch – Most Orders Shipped in a Month - April 2008

39. Window and Door Magazine Article

44. Thank You for Visiting our Door Division!!!! From: the Door Hourly Associates A special Thank You to all the Hourly & Salary Associates for their hard Work & Dedication for Making Champion Door a Division to be Proud of by Providing one of the Highest Level of Manufacturing & Customer Support Processes in the Industry.