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Sales & Operations Planning ,[object Object],[object Object],[object Object],[object Object],[object Object]
Agenda ,[object Object],[object Object],[object Object]
The Many Tools  for  Improving Effectiveness Increase Reliability Total Quality, Six Sigma, Poka-Yoke, ISO + others Lean Mfg., Just-In-Time,  Quick Changeover (SMED),  Flow + others Sales & Operations Planning, ERP, Kanban, VMI, + others X X X Enhance Coordination Reduce Waste & Time
Complexity, Change and   Coordination COMPLEXITY  AND  THE  RATE  OF  CHANGE NEED  FOR  EFFECTIVE  COORDINATION  PROCESSES: S&OP
The Four Fundamentals Mix ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Demand Supply Volume
Sales & Operations Planning Demand Supply Volume Mix Executive   S&OP Master Scheduling Supplier and Plant Scheduling Distribution Scheduling Demand Planning/ Forecasting Supply (Capacity)  Planning
More Terminology Changes? ,[object Object],[object Object],[object Object],[object Object]
Executive S&OP . . . ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Where  Executive S&OP Fits Strategic Planning Detailed Planning,  Scheduling & Execution Business Planning Disconnect!!! Executive S&OP
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Monthly Time Commitment:  1.5  The Role of Top Management hours
Examples of S&OP Best Practices ,[object Object],[object Object],[object Object],[object Object]
Executive S&OP in Make-to-Stock  w/ High Seasonality: The Scotts Co. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Pre-Build Pre-Build
The Scotts Company ,[object Object],[object Object],[object Object]
S&OP in Make-to-Order w/ Extreme Cyclicality: Cast-Fab ,[object Object],1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 %Chg 15 38 6 12 14 25 14 1 32 25 18 up up down down up down down down down down up up  up Implemented S&OP Some competitors  go out of business Acquired from Cin’ti Milacron 46!!! 12
Cast-Fab Technologies ,[object Object],[object Object],[object Object],[object Object],[object Object]
Eli Lilly and Company ,[object Object],[object Object],[object Object],[object Object],[object Object]
Eli Lilly and Company ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],9 <11
Eli Lilly & Company ,[object Object],[object Object],[object Object],[object Object]
These 3 Examples: A Common Thread ,[object Object],[object Object],[object Object]
Agenda ,[object Object],[object Object],[object Object]
The Real Issue . . . ,[object Object],[object Object],[object Object],[object Object],“ The hard stuff is the soft stuff.”
The ABC’s of  Implementation ,[object Object],[object Object],[object Object]
Implementing  Executive S&OP ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Implementing Executive S&OP  Is Different Active, Hands-on Participation by the Leader  and Staff ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],So what’s new? Each and Every Month
Implementing Executive S&OP  Is Different ,[object Object],[object Object],[object Object]
Implementation Path 1  2  3  4  5  6  7  8  9 Months Business Improvement Phase I Preparation Phase II Expansion  Live Pilot Demonstration Go/No-Go #2 Phase III $$$ Integration Executive Briefing Go/No-Go #1 Kickoff Session
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Executive Briefing & Go/No-Go Decision #1 Phase I Preparation Phase II Expansion  Phase III $$$ Integration
 
Implementation Roles ,[object Object],[object Object],[object Object],[object Object],[object Object]
The Executive S&OP Expert ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Implications for Project Management Professionals ,[object Object],[object Object],[object Object]
Implications for  APICS Members (CPIM)  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Agenda ,[object Object],[object Object],[object Object]
Thanks for Listening ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Sales & Operations Planning

  • 1.
  • 2.
  • 3. The Many Tools for Improving Effectiveness Increase Reliability Total Quality, Six Sigma, Poka-Yoke, ISO + others Lean Mfg., Just-In-Time, Quick Changeover (SMED), Flow + others Sales & Operations Planning, ERP, Kanban, VMI, + others X X X Enhance Coordination Reduce Waste & Time
  • 4. Complexity, Change and Coordination COMPLEXITY AND THE RATE OF CHANGE NEED FOR EFFECTIVE COORDINATION PROCESSES: S&OP
  • 5.
  • 6. Sales & Operations Planning Demand Supply Volume Mix Executive S&OP Master Scheduling Supplier and Plant Scheduling Distribution Scheduling Demand Planning/ Forecasting Supply (Capacity) Planning
  • 7.
  • 8.
  • 9. Where Executive S&OP Fits Strategic Planning Detailed Planning, Scheduling & Execution Business Planning Disconnect!!! Executive S&OP
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26. Implementation Path 1 2 3 4 5 6 7 8 9 Months Business Improvement Phase I Preparation Phase II Expansion Live Pilot Demonstration Go/No-Go #2 Phase III $$$ Integration Executive Briefing Go/No-Go #1 Kickoff Session
  • 27.
  • 28.  
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34.

Notes de l'éditeur

  1. MANY TOOLS, PROCESSES HOW DO THEY FIT TOGETHER DISCLAIMER – EXCLUDE YOUR PET PROCESS OVERLAP NECESSARY BUT NOT SUFFICIENT
  2. &lt; 2 HOURS PER MONTH