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Course Plan              :               Material Science
Course Code        :             ADEG – 203
No . of Credits    :             02




       University of Petroleum & Energy Studies
                         College of Engineering
                                Energy Acres
                             P . O . & Vill : Bodholi
                                   Dehradun




                         http :// upesindia . ac . in




           TEL : +91 135 2261090/91, + 91 135 2694259/201/203


                             FAX : +91 135 2694204




                  Programme : B . Tech . PSE II Semester
                                   2009-2013
Faculty : Shyam Pandey




                                    Approved by :




Dean                                                                    Chancellor




1.0      LEVEL OF KNOWLEDGE REQUIRED :


Students should have a good knowledge on basic fundamentals on Materials
and some knowledge on Mechanics of Solids.


2.0      OBJECTIVES OF COURSE :


The objectives of the course is


      1. Student while he/she designing any project that they have to understand
         that, feasibility of the project in Designing & Manufacturing point of view.
      2. It gives a practical exposure to design any system
3.0 SYLLABUS


Sl . No          Unit                               Coverage
                           Basic Concepts
  1.            Unit - 1
                           Constitution of Alloys
   2            Unit – 2
                           Equilibrium Diagrams or Phase Diagrams
   3            Unit – 3
                           Heat Treatment
  4             Unit – 4
                           Characteristics of Materials
   5            Unit – 5
                           Mechanical Behavior of Materials & Introduction to
   6            Unit -6    Electrical and Electronics Properties of Dielectric, Semi
                           Conducting and



4.0       PEDAGOGY :


In addition to the Didactic Teaching/ Learning methodology a step ahead
students are asked to complete the Assignments and attending in the Class
tests and Quiz Examinations.




5.0       EVALUATION OF GRADING :


Students will be evaluated based on the following 3 stages.


          5.1     Internal Assessment
          5.2 Mid term Examination
5.3 End term Examination


5.1.    Internal Assessment : Weightage – 30%


Internal Assessment shall be done based on the following:


5.1.1   DISCIPLINE:      Discipline of a student is very important in the
                          Class/Campus. This is considered t be a most
important
                          one.


5.1.2. ASSIGNMENT: After completion of each unit or at the Middle of the
        Unit
                        i.e, until the covered syllabus, they have to submit the
                       Assignment with in the given time. Those who not
                    submit
                       the assignment by the due date shall be penalized
                       through deduction of marks


5.1.3     QUIZ:        In addition to the Class tests Three Quiz examinations to
                       be held during Semester. Average of Best Two will be
                       considered for evaluating students who absent for Quiz
                       will lose their marks.


5.2.    Mid Term Examination – weightage – 20%


Mid Term examination shall be Two Hours duration and shall be a combination
of Short and Long theory Questions.


5.3.    End Term examinations – Weightage – 50%
End Term examination shall be Three           Hours duration and shall be a
combination of Short and Long theory Questions.




6.0    GRADING :


The overall marks obtained at the end of the semester comprising all the above
three mentioned shall be converted to a grade by the faculty.


7.0.   ATTENDANCE :


Students are required to have a minimum attendance of 75% in the subject.
Students with less than the stipulated percentage shall not be allowed to appear
in the End Semester examination




8.0    DETAILED SESSION PLAN
Sl.               No. of
       Unit                   Pedagogy       References                         Coverage
No               Sessions
                                                              Basic Concepts

                                                              Engineering Materials; Classification of
                                                              Engineering Materials;; Types of Materials-
                               Lecture        1,2,3,7 & 10    Properties of Materials; Unit Cell; Crystal
1.    Unit - 1      07      Assignment – 1                    Systems; Crystal Structure of Metals;
                               Quiz - 1                       Crystallization;      Grains and Grain
                                                              Boundaries; Crystal Imperfections; Defects in
                                                              Crystal Structures.

                                                              Constitution of Alloys
                               Lecture       2,4,7,8,9 & 10   Alloy; Alloy System; Classification of
                                                              Alloys; Solvent and Solute; Solid Solution;;
                            Assignment – 2
2     Unit – 2      07                                        Hume- Rothery’s Rules of Solid Solubility.
                              Class Test




                                                              Equilibrium Diagrams or Phase Diagrams
                                                              System; Phase; Variable; Component;
                                                              Liquidus temperature; Solidus temperature ;
                                                              Gibb’s Phase Rule; Types of Cooling curves
                                                              for: Pure Metals, Binary Solid Solution
                                                              alloys, Binary Eutectic Alloys, Off-Eutectic
                                                              Binary Alloys;        Plotting Equilibrium
                                                              Diagrams; Lever Rule; Types of Phase
                               Lecture         1,3,5 & 6      Diagrams; Isomorphous system; Coring;
3     Unit – 3      07      Assignment – 3                    Eutectic systems; Partial Eutectic systems;
                               Quiz-2                         Layer type systems; Transformation in Alloy
                                                              systems:     Monotectic      Transformation,
                                                              Peritectic       Reaction,         Eutectiod
                                                              Transformation, Peritectiod Transformation;
                                                              Iron- Iron Carbide Equilibrium Diagram.
                                                              Transformation in Alloy systems




4     Unit – 4      05         Lecture         8,9 & 10       Heat Treatment
                            Assignment – 4                    Definition; of Heat Treatment; Types of Heat
                                                              treatment; Transformation diagrams; Sub
                              Class Test
                                                              Zero Treatment; Hardenability and Hardness;
                                                              Jominey End Quench Test;             Surface
                                                              Hardening; Case Hardening; Precipitation
                                                              Hardenening; Age Hardening.
Characteristics of Materials
                                                             Introduction to Ferrous and Non Ferrous
                                                             Alloys; Super Alloys; Noble metals; Glasses;
                                 Lecture
                                                             Glass-Ceramics; Refractories; Abrasives;
5   Unit – 5          05      Assignment – 5     1,2,3 & 7   Cements; Plastics; Elastomers; Fibers;
                                  Quiz-3                     Composite Materials and case studies in
                                                             selection of materials.


                                                             Mechanical Behaviour of Materials
                                                             Introduction to Fracture: Classification and
                                                             Types, Griffith's Theory, Notch Effects,
                                                             Stress Concentration, Concept of Fracture
                                                             Toughness; Ductile Brittle Transition:
                                                             Fatigue-Mechanism of Crack Initiation and
                                 Lecture                     Growth: Factors affecting Fatigue Creep:
6
    Unit – 6          05      Assignment – 5     1,2,3 & 7   Creep Curve.
                                  Quiz-3
                                                             Introduction to Electrical and Electronics
                                                             Properties of Dielectric, Semi Conducting
                                                             and Magnetic materials.




    MOST IMPORTANT : STUDENTS CLASS ROOM PARTICIPATION
    WITH OBEDIENT MANNER WILL ADD VALUE TO THEIR OVERALL
    EVALUATION


    9.0        SUGGESTED READINGS :


                 1.        Material Science & Metallurgy by Dr. Kodgiri
                 2.        Mechanical Metallurgy by George E Dieter
                 3.        Elements of Metallurgy by Avner
4.    An Introduction to Materials Engineering and Science by Brain
      S. Mitchel
5.    Applied Material Science by Deborah D.L. Chung
6.    Callister-Material Science 6th Solution.
7.    Fundamentals of Material Science and Engineering by William
      D. Callister. Jr.
8.    Materials Engineering science Processing and Design by
      Michel Asyby
9.    Material Science and Engineering Hand Book by James F
      Shackelford.
10.   Mechanical Behaviour of Materials by Thomas Courteny.

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Course p lan

  • 1. Course Plan : Material Science Course Code : ADEG – 203 No . of Credits : 02 University of Petroleum & Energy Studies College of Engineering Energy Acres P . O . & Vill : Bodholi Dehradun http :// upesindia . ac . in TEL : +91 135 2261090/91, + 91 135 2694259/201/203 FAX : +91 135 2694204 Programme : B . Tech . PSE II Semester 2009-2013
  • 2. Faculty : Shyam Pandey Approved by : Dean Chancellor 1.0 LEVEL OF KNOWLEDGE REQUIRED : Students should have a good knowledge on basic fundamentals on Materials and some knowledge on Mechanics of Solids. 2.0 OBJECTIVES OF COURSE : The objectives of the course is 1. Student while he/she designing any project that they have to understand that, feasibility of the project in Designing & Manufacturing point of view. 2. It gives a practical exposure to design any system
  • 3. 3.0 SYLLABUS Sl . No Unit Coverage Basic Concepts 1. Unit - 1 Constitution of Alloys 2 Unit – 2 Equilibrium Diagrams or Phase Diagrams 3 Unit – 3 Heat Treatment 4 Unit – 4 Characteristics of Materials 5 Unit – 5 Mechanical Behavior of Materials & Introduction to 6 Unit -6 Electrical and Electronics Properties of Dielectric, Semi Conducting and 4.0 PEDAGOGY : In addition to the Didactic Teaching/ Learning methodology a step ahead students are asked to complete the Assignments and attending in the Class tests and Quiz Examinations. 5.0 EVALUATION OF GRADING : Students will be evaluated based on the following 3 stages. 5.1 Internal Assessment 5.2 Mid term Examination
  • 4. 5.3 End term Examination 5.1. Internal Assessment : Weightage – 30% Internal Assessment shall be done based on the following: 5.1.1 DISCIPLINE: Discipline of a student is very important in the Class/Campus. This is considered t be a most important one. 5.1.2. ASSIGNMENT: After completion of each unit or at the Middle of the Unit i.e, until the covered syllabus, they have to submit the Assignment with in the given time. Those who not submit the assignment by the due date shall be penalized through deduction of marks 5.1.3 QUIZ: In addition to the Class tests Three Quiz examinations to be held during Semester. Average of Best Two will be considered for evaluating students who absent for Quiz will lose their marks. 5.2. Mid Term Examination – weightage – 20% Mid Term examination shall be Two Hours duration and shall be a combination of Short and Long theory Questions. 5.3. End Term examinations – Weightage – 50%
  • 5. End Term examination shall be Three Hours duration and shall be a combination of Short and Long theory Questions. 6.0 GRADING : The overall marks obtained at the end of the semester comprising all the above three mentioned shall be converted to a grade by the faculty. 7.0. ATTENDANCE : Students are required to have a minimum attendance of 75% in the subject. Students with less than the stipulated percentage shall not be allowed to appear in the End Semester examination 8.0 DETAILED SESSION PLAN
  • 6. Sl. No. of Unit Pedagogy References Coverage No Sessions Basic Concepts Engineering Materials; Classification of Engineering Materials;; Types of Materials- Lecture 1,2,3,7 & 10 Properties of Materials; Unit Cell; Crystal 1. Unit - 1 07 Assignment – 1 Systems; Crystal Structure of Metals; Quiz - 1 Crystallization; Grains and Grain Boundaries; Crystal Imperfections; Defects in Crystal Structures. Constitution of Alloys Lecture 2,4,7,8,9 & 10 Alloy; Alloy System; Classification of Alloys; Solvent and Solute; Solid Solution;; Assignment – 2 2 Unit – 2 07 Hume- Rothery’s Rules of Solid Solubility. Class Test Equilibrium Diagrams or Phase Diagrams System; Phase; Variable; Component; Liquidus temperature; Solidus temperature ; Gibb’s Phase Rule; Types of Cooling curves for: Pure Metals, Binary Solid Solution alloys, Binary Eutectic Alloys, Off-Eutectic Binary Alloys; Plotting Equilibrium Diagrams; Lever Rule; Types of Phase Lecture 1,3,5 & 6 Diagrams; Isomorphous system; Coring; 3 Unit – 3 07 Assignment – 3 Eutectic systems; Partial Eutectic systems; Quiz-2 Layer type systems; Transformation in Alloy systems: Monotectic Transformation, Peritectic Reaction, Eutectiod Transformation, Peritectiod Transformation; Iron- Iron Carbide Equilibrium Diagram. Transformation in Alloy systems 4 Unit – 4 05 Lecture 8,9 & 10 Heat Treatment Assignment – 4 Definition; of Heat Treatment; Types of Heat treatment; Transformation diagrams; Sub Class Test Zero Treatment; Hardenability and Hardness; Jominey End Quench Test; Surface Hardening; Case Hardening; Precipitation Hardenening; Age Hardening.
  • 7. Characteristics of Materials Introduction to Ferrous and Non Ferrous Alloys; Super Alloys; Noble metals; Glasses; Lecture Glass-Ceramics; Refractories; Abrasives; 5 Unit – 5 05 Assignment – 5 1,2,3 & 7 Cements; Plastics; Elastomers; Fibers; Quiz-3 Composite Materials and case studies in selection of materials. Mechanical Behaviour of Materials Introduction to Fracture: Classification and Types, Griffith's Theory, Notch Effects, Stress Concentration, Concept of Fracture Toughness; Ductile Brittle Transition: Fatigue-Mechanism of Crack Initiation and Lecture Growth: Factors affecting Fatigue Creep: 6 Unit – 6 05 Assignment – 5 1,2,3 & 7 Creep Curve. Quiz-3 Introduction to Electrical and Electronics Properties of Dielectric, Semi Conducting and Magnetic materials. MOST IMPORTANT : STUDENTS CLASS ROOM PARTICIPATION WITH OBEDIENT MANNER WILL ADD VALUE TO THEIR OVERALL EVALUATION 9.0 SUGGESTED READINGS : 1. Material Science & Metallurgy by Dr. Kodgiri 2. Mechanical Metallurgy by George E Dieter 3. Elements of Metallurgy by Avner
  • 8. 4. An Introduction to Materials Engineering and Science by Brain S. Mitchel 5. Applied Material Science by Deborah D.L. Chung 6. Callister-Material Science 6th Solution. 7. Fundamentals of Material Science and Engineering by William D. Callister. Jr. 8. Materials Engineering science Processing and Design by Michel Asyby 9. Material Science and Engineering Hand Book by James F Shackelford. 10. Mechanical Behaviour of Materials by Thomas Courteny.