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Course p lan
1. Course Plan : Material Science
Course Code : ADEG – 203
No . of Credits : 02
University of Petroleum & Energy Studies
College of Engineering
Energy Acres
P . O . & Vill : Bodholi
Dehradun
http :// upesindia . ac . in
TEL : +91 135 2261090/91, + 91 135 2694259/201/203
FAX : +91 135 2694204
Programme : B . Tech . PSE II Semester
2009-2013
2. Faculty : Shyam Pandey
Approved by :
Dean Chancellor
1.0 LEVEL OF KNOWLEDGE REQUIRED :
Students should have a good knowledge on basic fundamentals on Materials
and some knowledge on Mechanics of Solids.
2.0 OBJECTIVES OF COURSE :
The objectives of the course is
1. Student while he/she designing any project that they have to understand
that, feasibility of the project in Designing & Manufacturing point of view.
2. It gives a practical exposure to design any system
3. 3.0 SYLLABUS
Sl . No Unit Coverage
Basic Concepts
1. Unit - 1
Constitution of Alloys
2 Unit – 2
Equilibrium Diagrams or Phase Diagrams
3 Unit – 3
Heat Treatment
4 Unit – 4
Characteristics of Materials
5 Unit – 5
Mechanical Behavior of Materials & Introduction to
6 Unit -6 Electrical and Electronics Properties of Dielectric, Semi
Conducting and
4.0 PEDAGOGY :
In addition to the Didactic Teaching/ Learning methodology a step ahead
students are asked to complete the Assignments and attending in the Class
tests and Quiz Examinations.
5.0 EVALUATION OF GRADING :
Students will be evaluated based on the following 3 stages.
5.1 Internal Assessment
5.2 Mid term Examination
4. 5.3 End term Examination
5.1. Internal Assessment : Weightage – 30%
Internal Assessment shall be done based on the following:
5.1.1 DISCIPLINE: Discipline of a student is very important in the
Class/Campus. This is considered t be a most
important
one.
5.1.2. ASSIGNMENT: After completion of each unit or at the Middle of the
Unit
i.e, until the covered syllabus, they have to submit the
Assignment with in the given time. Those who not
submit
the assignment by the due date shall be penalized
through deduction of marks
5.1.3 QUIZ: In addition to the Class tests Three Quiz examinations to
be held during Semester. Average of Best Two will be
considered for evaluating students who absent for Quiz
will lose their marks.
5.2. Mid Term Examination – weightage – 20%
Mid Term examination shall be Two Hours duration and shall be a combination
of Short and Long theory Questions.
5.3. End Term examinations – Weightage – 50%
5. End Term examination shall be Three Hours duration and shall be a
combination of Short and Long theory Questions.
6.0 GRADING :
The overall marks obtained at the end of the semester comprising all the above
three mentioned shall be converted to a grade by the faculty.
7.0. ATTENDANCE :
Students are required to have a minimum attendance of 75% in the subject.
Students with less than the stipulated percentage shall not be allowed to appear
in the End Semester examination
8.0 DETAILED SESSION PLAN
6. Sl. No. of
Unit Pedagogy References Coverage
No Sessions
Basic Concepts
Engineering Materials; Classification of
Engineering Materials;; Types of Materials-
Lecture 1,2,3,7 & 10 Properties of Materials; Unit Cell; Crystal
1. Unit - 1 07 Assignment – 1 Systems; Crystal Structure of Metals;
Quiz - 1 Crystallization; Grains and Grain
Boundaries; Crystal Imperfections; Defects in
Crystal Structures.
Constitution of Alloys
Lecture 2,4,7,8,9 & 10 Alloy; Alloy System; Classification of
Alloys; Solvent and Solute; Solid Solution;;
Assignment – 2
2 Unit – 2 07 Hume- Rothery’s Rules of Solid Solubility.
Class Test
Equilibrium Diagrams or Phase Diagrams
System; Phase; Variable; Component;
Liquidus temperature; Solidus temperature ;
Gibb’s Phase Rule; Types of Cooling curves
for: Pure Metals, Binary Solid Solution
alloys, Binary Eutectic Alloys, Off-Eutectic
Binary Alloys; Plotting Equilibrium
Diagrams; Lever Rule; Types of Phase
Lecture 1,3,5 & 6 Diagrams; Isomorphous system; Coring;
3 Unit – 3 07 Assignment – 3 Eutectic systems; Partial Eutectic systems;
Quiz-2 Layer type systems; Transformation in Alloy
systems: Monotectic Transformation,
Peritectic Reaction, Eutectiod
Transformation, Peritectiod Transformation;
Iron- Iron Carbide Equilibrium Diagram.
Transformation in Alloy systems
4 Unit – 4 05 Lecture 8,9 & 10 Heat Treatment
Assignment – 4 Definition; of Heat Treatment; Types of Heat
treatment; Transformation diagrams; Sub
Class Test
Zero Treatment; Hardenability and Hardness;
Jominey End Quench Test; Surface
Hardening; Case Hardening; Precipitation
Hardenening; Age Hardening.
7. Characteristics of Materials
Introduction to Ferrous and Non Ferrous
Alloys; Super Alloys; Noble metals; Glasses;
Lecture
Glass-Ceramics; Refractories; Abrasives;
5 Unit – 5 05 Assignment – 5 1,2,3 & 7 Cements; Plastics; Elastomers; Fibers;
Quiz-3 Composite Materials and case studies in
selection of materials.
Mechanical Behaviour of Materials
Introduction to Fracture: Classification and
Types, Griffith's Theory, Notch Effects,
Stress Concentration, Concept of Fracture
Toughness; Ductile Brittle Transition:
Fatigue-Mechanism of Crack Initiation and
Lecture Growth: Factors affecting Fatigue Creep:
6
Unit – 6 05 Assignment – 5 1,2,3 & 7 Creep Curve.
Quiz-3
Introduction to Electrical and Electronics
Properties of Dielectric, Semi Conducting
and Magnetic materials.
MOST IMPORTANT : STUDENTS CLASS ROOM PARTICIPATION
WITH OBEDIENT MANNER WILL ADD VALUE TO THEIR OVERALL
EVALUATION
9.0 SUGGESTED READINGS :
1. Material Science & Metallurgy by Dr. Kodgiri
2. Mechanical Metallurgy by George E Dieter
3. Elements of Metallurgy by Avner
8. 4. An Introduction to Materials Engineering and Science by Brain
S. Mitchel
5. Applied Material Science by Deborah D.L. Chung
6. Callister-Material Science 6th Solution.
7. Fundamentals of Material Science and Engineering by William
D. Callister. Jr.
8. Materials Engineering science Processing and Design by
Michel Asyby
9. Material Science and Engineering Hand Book by James F
Shackelford.
10. Mechanical Behaviour of Materials by Thomas Courteny.