In March 2011, the EMA and FDA launched a pilot program that aims at a parallel assessment by both agencies of certain quality/CMC sections which are relevant to Quality by Design (QbD). This voluntary pilot program is open. This presentation gives a summary of the FDA and EMA expectation for QbD submissions based on the pilot programme.
1. This presentation is compiled by “ Drug Regulations” a
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2. This presentation is compiled by “ Drug
Regulations” from freely available resources
like the FDA on the World wide web.
“Drug Regulations” is a non profit
organization which provides free online
resource to the Pharmaceutical Professional.
Visit http://www.drugregulations.org for
latest information from the world of
Pharmaceuticals.
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3. Pilot program of the EMA and FDA
Launched in March 2011
Aimed at a parallel assessment of certain
quality/CMC sections relevant to QbD :
◦ Development,
◦ Design space and
◦ Real time release testing.
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4. The objective of the pilot is to ensure
◦ Consistent implementation between EU and US of
ICH Q8, 9, 10, 11 guidelines in the assessment
process and
◦ To facilitate sharing of regulatory decisions on new
regulatory concepts.
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5. Voluntary pilot program open to
◦ New Marketing Authorisation Applications (MAAs)
◦ New Drug Applications (NDAs),
◦ Type II Variations/Prior-approval supplements
(sNDA)
◦ Scientific Advice requests/CMC formal meeting
requests that include QbD/Process Analytic
Technology (PAT) elements
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6. Voluntary pilot program
◦ Submitted to either both agencies at the same time
resulting in a parallel evaluation, or
◦ Either to EMA or FDA in which case the agency
doing the evaluation obtains consultative advice
from the other agency.
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7. The first EMA-FDA parallel assessment of
QbD elements of an initial marketing
authorisation application finalised.
Consultative advice procedures finalized
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8. The EMA and FDA reached agreements on a
wide range of QbD aspects
Summary of agreements reflected in the Q&A
follow.
In the future, more lessons learnt resulting
from this EMA-FDA pilot program will be
published.
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9. Provide prospective description of the quality
characteristics a drug product should achieve
to ensure the desired quality, taking into
account
◦ Safety and
◦ Efficacy of the drug product.
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10. Specify QTPP only for the finished product.
Preferably submit the QTPP information in a
tabular format in the application.
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11. Provide a list of CQAs for drug substance,
finished product, and excipients when
relevant.
Provide acceptance limits for each CQA
Provide a rationale for designating these
properties as a CQA.
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12. Include a discussion of how the drug
substance and excipient CQAs relate to the
finished product CQAs based on
◦ Prior knowledge
◦ Risk assessment or
◦ Experimental data
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13. Devise the control strategy to ensure that the
drug substance and finished product CQAs
are consistently within the specified limits.
Preferably provide information on CQAs in a
tabular format in the application
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14. ICH Q8(R2)
A critical process parameter has an impact on
a critical quality attribute.
A critical process parameter should be
monitored or controlled to ensure the
process produces the desired quality.
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15. Pilot programme submission included a
three-tier classification for quality attributes
and process parameters:
◦ Critical,
◦ Key and
◦ Non-critical.
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16. A critical factor was defined as a factor that
led to failure during experimentation.
A factor that had not led to failure within the
range studied, but still may have an impact
on product quality, was considered as a key
factor.
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17. Different applicants will use the term “key”
differently.
The Agencies do not support the use of the
term Key Process Parameters (KPP)
KPP is not an ICH terminology.
Agencies recommend not to underestimate
assignment of criticality specially when a
robust proactive control strategy mitigates a
risk of failure.
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18. This terminology may be used in the
pharmaceutical development section.
However, classify all parameters that have an
impact on a CQA as critical in the
◦ 3.2.P.3.3 “Description of the Manufacturing Process
and Process Controls” ,
◦ 3.2.P.3.4 “Control of Critical Steps and
◦ Intermediates” sections
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19. Provide same level of detail in the
manufacturing process description
irrespective of the development approach.
For US FDA,
◦ A detailed process description can be submitted in
lieu of a Master Production Record for drug product
manufacturing for 505(b)(1) products.
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20. For US FDA,
◦ However, proposed or actual commercial scale
Master Production Records are required for generic
and 505(b)(2) products.
For EU,
◦ There is requirement for a full description of the
manufacturing process in all cases.
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21. Provide comprehensive process descriptions
Describe process steps in a sequential
manner
Provide details of batch size(s) and
equipment type.
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22. Identify the critical steps and points at which
process controls, intermediate tests or final
product controls are conducted.
Provide necessary detail in terms of
appropriate process parameters along with
their target values or ranges.
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23. Do not restrict the process parameters in the
manufacturing process description to the
critical ones.
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24. Describe all parameters that have been
demonstrated during development as
needing to be controlled or monitored during
the process to ensure that the product is of
the intended quality.
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25. Industry has applied QbD concepts in the
area of analytical methods based on
◦ Risk assessments
◦ Statistically designed experiments
◦ Analytical Target Profiles (ATP)
◦ Method Operational Design Ranges (MODR)
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26. The ATP parallels Quality Target Product
Profile (QTPP)
MODR parallels the Design Space
No international consensus on the definition
of ATP and MODR.
Agencies will evaluate applications on a case-
by-case basis
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27. Analytical process profile acceptable as a
qualifier of the expected method
performance.
Analytical methods that have different
principles (e.g., HPLC to NIR) will not be
considered equivalent solely on the basis of
conformance with the ATP.
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28. Do not switch between these two types of
methods without appropriate regulatory
submission and approval.
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29. Apply principles similar to “Design Space” for
MODRs.
Data to support an MODR
◦ Appropriately chosen experimental protocols to
support the proposed operating ranges/ conditions;
and
◦ Demonstration of statistical confidence throughout
the MODR.
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30. More lessons learnt & Agency Expectations will
be published.
◦ Design Space verification
◦ Design Space
◦ Risk assessment level of detail in submissions,
◦ Continuous process verification and
◦ Continuous manufacturing.
◦ Assessment of validation requirements as identified in
ICH Q2(R1) throughout the MODR
◦ Confirmation of system suitability across all areas of the
MODR.
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31. This presentation is compiled by “ Drug
Regulations” from freely available resources
like the FDA on the World wide web.
“Drug Regulations” is a non profit
organization which provides free online
resource to the Pharmaceutical Professional.
Visit http://www.drugregulations.org for
latest information from the world of
Pharmaceuticals.
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