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Long-term storage of
disk drives for archival
and other applications

Ronald Watts, Michael Ries,
Troy Merrell, Andrei Khurshudov
The History of Long-term Data Storage
                                                   Causes of Deterioration
                                                   • Temperature (Alternate
                                                   freezing and heating)
                                                   • Natural or artificial light
                                                   • Corrosion
                                                   • Rainwater




       Storage media: charcoal and dirt on stone
                                                        • Inferior storage
       Data type: analog (image)                        medium
       Storage life: >17,000 years
                                                        • Well preserved in
             (in a sealed dry cave)
                                                        favorable storage
                                                        conditions!
   1/17/2007 Andrei Khurshudov
                                                                     Page 2
   WW Advanced Reliability
The History of Long-term Data Storage - 2
                                                                      Causes of Deterioration
                                                                      • Chemical contamination (smoke from
                                                                      candles, torches and braziers)
                                                                      • Physical contamination (greasy dust,
                                                                      sediment from rain, glue, animal varnish,
                                                                      and residue from past cleanings had built
                                                                      up on the frescoes)
                                                                      • Handling (cracking)




                                                                                    • Higher quality
                                                                                    storage media
                                                                                    • Higher rate of
                                 Sistine Chapel, Vatican City, 1512

                                                                                    degradation due to
                Storage media: Paint on stone
                                                                                    detrimental storage
                Data type: analog (image)
                                                                                    conditions!
                Storage life: < 500 years
             (initial customer request: intended to last … forever)
   1/17/2007 Andrei Khurshudov
                                                                                                 Page 3
   WW Advanced Reliability
The History of Long-term Data Storage - 3
                                                                                    Causes of Deterioration
                                                                                    • Temperature (fire)
                                                                                    • Chemical
                                                                                    contamination (smoke)
                                                                                    • Water damage




                                                                                    • Similar storage
                                                                                    media
  Name: ‘Diamond Sutra’ (the world’s earliest
                                                                                    • Drastically
complete survival of a dated printed book), AD
868.
                                                                                    different storage
  Storage media: ink on paper
                                                                                    conditions!
  Data type: analog (images, characters)
  Storage life: >1,100 years (sealed in a cave)
                                                  Name: ‘War With Devils’, 1797
                                                  Storage media: ink on paper
                                                  Data type: analog (images, characters)
                                                  Storage life: <200 years (no special storage efforts)
 Observation:
 • Storage conditions are critically important for reliable data storage !
        1/17/2007 Andrei Khurshudov
                                                                                             Page 4
        WW Advanced Reliability
The Never-Ending Evolution…

                          Drive capacity increases every year
                        Greater capacity creates new applications and opens new
                       markets
                         Many new applications and markets require longer
                       storage time
                         Longer storage time brings new failure modes and new
                       reliability challenges
                        Reliability challenges are resolved via better
                       understanding and “design for reliability” efforts
                         Better design improves reliability and helps increasing
                       capacity
                          Drive capacity increases every year
                          …

1/17/2007 Andrei Khurshudov
                                                                      Page 5
WW Advanced Reliability
Long-Term storage hardware trends



                Data Tape Cartridge
                                                         Data Disk Drive Cartridge



                                                          More changes in the future!
                                                          Traditional storage hardware


                                    Disk Drive Storage
    VCR Tape Storage




Tape Backup                  Disk Drive Backup           Tape Library                Disk Drive Library


      1/17/2007 Andrei Khurshudov
                                                                                     Page 6
      WW Advanced Reliability
Current Record Retention Requirements
                         Minimum Retention Period Requirement on Media (years)
                                           0   5     10       15      20         25


                          Automotive
                           industry
                     Pharmaceutical
                        industry

                           Healthcare

                               Financial
                               services
                         Government
                          Agencies

                    Sarbanes-Oxley


      • Mandated record retention periods differ dramatically from 3 to 20
      years depending on the application
      • High HDD long-term reliability is required to cover all applications
      • We should expect even longer retention periods to be required in the
      future
 1/17/2007 Andrei Khurshudov
                                                                                      Page 7
 WW Advanced Reliability
Selected long-term storage HDD applications

                               HDD Long-Term Storage Applications


                                                           Automotive                 Institutional               Security
                                   Archival
           CE

                                                                                                               • Video Surveillance
                                                                                      • Pharmaceutical
                                • Corporate data           • GPS
• Music (MP3, etc)
                                                                                                               • Security Database
                                                                                      • Medical
                                • Data libraries           • Black Box
• Movies
                                                                                                               • Legal/evidence
                                                                                      • Life Sciences
                                • MAID Arrays              • Mobile internet
• Set-top boxes
                                                                                                               applications
                                                                                      • Academics
                                • Tape Replacement         • Entertainment
• Photos
                                applications                                          • Financial services
                                                           • Mobile Video
• Emails
                                •Off-site storage          Recording                  • Government Agencies
• Games
                                •Disaster Recovery         • Spare parts              • Sarbanes-Oxley
• Family financials
                                                                                      • Other applications
• Backup
• Etc.

                                                     * Appeared in the last 5 years



                      • Different applications bring different requirements and different
                      storage environments: from an unheated garage to a vault with
                      climate control
                      • New applications are introduced continually

             1/17/2007 Andrei Khurshudov
                                                                                                              Page 8
             WW Advanced Reliability
World climate’s impact




      Summary:
          Temperature and humidity vary dramatically across the world during the
          year (from almost 0% RH to 100% RH and from -30oC to +40oC)
              Need to design products for a wide range of T/RH
          Controlled storage environments aren’t always possible
              Need to design for the worst case
              Reliability will vary with the location (isolated populations)
              Future: Might need to optimize design for a specific geographic location
          Knowledge of the world climates and drive response to the external
          environments are critical for successful design

1/17/2007 Andrei Khurshudov
                                                                                         Page 9
WW Advanced Reliability
Seagate’s “Design for storage” program goals
• Understand environmental effects on long-term storage
    •         Establish importance of major stressors
    •         Develop mitigation means

• Develop a reliability prediction model for long-term storage
    •    Sample question: What is the reliability after 7 years of storage at
       oC/65% RH?
    50
    •    A: Under these conditions, population reliability will be 99.9%
    with 90% confidence
    •         This model covers a wide range of conditions

• Develop an accelerated storage test methodology
    •        20 years in 20 days?

• Develop recommendations for long-term storage conditions
    • Recommend acceptable storage environments and durations for new
    markets:     CE                          Institutional
                              Archival                   Security, etc.
                              Automotive (EE25 series)
        1/17/2007 Andrei Khurshudov
                                                                                Page 10
        WW Advanced Reliability
Factors impacting long-term storage reliability
                           Time
                                In general, increases opportunity for any degradation
                           Temperature
                                Accelerates physical and chemical processes exponentially
                                Impacts thermal decay rate
                           Humidity
                                Accelerates corrosion and other processes
                           External contamination
                                Might result in both external and internal damage
                           Handling (shock and vibration)
                                Causes non-operational mechanical damage
                           Stray magnetic fields
                                Cause data erasure

  1/17/2007 Andrei Khurshudov
                                                                                    Page 11
  WW Advanced Reliability
Long-term Reliability vs. Environment
                     4.0%


                                  Example                                                  Unfavorable storage conditions
                     3.5%

                     3.0%

                     2.5%
            Fail %



                     2.0%

                     1.5%

                     1.0%
                                                                                                   Average storage conditions
                     0.5%
Optimized
                                                                                                   Optimal storage conditions
                     0.0%
  HDD
                            0.0   0.5   1.0   1.5    2.0   2.5    3.0    3.5   4.0   4.5     5.0

                                                    Storage Time, Year


         Long-term reliability is a strong function of both Drive Design and
        Storage Environment
                     Even a well-designed drive will be compromised by improper/uncontrolled storage conditions
                     This applies to all storage media types including disk drives
          Seagate has developed a sophisticated model capable of predicting
        required storage conditions for any given reliability requirement and
        duration
                     Sample question: what temperature and humidity conditions are required to maintain the
                     99.5% reliability for, say, 3.5 years?

    1/17/2007 Andrei Khurshudov
                                                                                                              Page 12
    WW Advanced Reliability
Conclusions
  Disk drive is a medium for long-term storage with unique
  combination of direct access to data and low $/GB

  Long Term HDD Reliability is a function of both drive
  design and storage conditions
     Storage conditions must be optimized based on reliability requirements and storage
     duration
         Seagate has developed the optimization methodology
     Customer storage environment has strong influence on long-term drive reliability
         Even for the HDD that was optimized for long-term storage, extreme environmental conditions will
         impact long-term reliability


  Seagate is uniquely positioned to work with the customers
  requiring long-term storage:
  Seagate has a dedicated R&D program focusing on “Design for Storage”
     Know how to design products for high reliability
     Developed highly-accelerated test methodologies
     Know how to select optimal storage environments for each application

  1/17/2007 Andrei Khurshudov
                                                                                       Page 13
  WW Advanced Reliability

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Long-term storage of disk drives for archival and other applications

  • 1. Long-term storage of disk drives for archival and other applications Ronald Watts, Michael Ries, Troy Merrell, Andrei Khurshudov
  • 2. The History of Long-term Data Storage Causes of Deterioration • Temperature (Alternate freezing and heating) • Natural or artificial light • Corrosion • Rainwater Storage media: charcoal and dirt on stone • Inferior storage Data type: analog (image) medium Storage life: >17,000 years • Well preserved in (in a sealed dry cave) favorable storage conditions! 1/17/2007 Andrei Khurshudov Page 2 WW Advanced Reliability
  • 3. The History of Long-term Data Storage - 2 Causes of Deterioration • Chemical contamination (smoke from candles, torches and braziers) • Physical contamination (greasy dust, sediment from rain, glue, animal varnish, and residue from past cleanings had built up on the frescoes) • Handling (cracking) • Higher quality storage media • Higher rate of Sistine Chapel, Vatican City, 1512 degradation due to Storage media: Paint on stone detrimental storage Data type: analog (image) conditions! Storage life: < 500 years (initial customer request: intended to last … forever) 1/17/2007 Andrei Khurshudov Page 3 WW Advanced Reliability
  • 4. The History of Long-term Data Storage - 3 Causes of Deterioration • Temperature (fire) • Chemical contamination (smoke) • Water damage • Similar storage media Name: ‘Diamond Sutra’ (the world’s earliest • Drastically complete survival of a dated printed book), AD 868. different storage Storage media: ink on paper conditions! Data type: analog (images, characters) Storage life: >1,100 years (sealed in a cave) Name: ‘War With Devils’, 1797 Storage media: ink on paper Data type: analog (images, characters) Storage life: <200 years (no special storage efforts) Observation: • Storage conditions are critically important for reliable data storage ! 1/17/2007 Andrei Khurshudov Page 4 WW Advanced Reliability
  • 5. The Never-Ending Evolution… Drive capacity increases every year Greater capacity creates new applications and opens new markets Many new applications and markets require longer storage time Longer storage time brings new failure modes and new reliability challenges Reliability challenges are resolved via better understanding and “design for reliability” efforts Better design improves reliability and helps increasing capacity Drive capacity increases every year … 1/17/2007 Andrei Khurshudov Page 5 WW Advanced Reliability
  • 6. Long-Term storage hardware trends Data Tape Cartridge Data Disk Drive Cartridge More changes in the future! Traditional storage hardware Disk Drive Storage VCR Tape Storage Tape Backup Disk Drive Backup Tape Library Disk Drive Library 1/17/2007 Andrei Khurshudov Page 6 WW Advanced Reliability
  • 7. Current Record Retention Requirements Minimum Retention Period Requirement on Media (years) 0 5 10 15 20 25 Automotive industry Pharmaceutical industry Healthcare Financial services Government Agencies Sarbanes-Oxley • Mandated record retention periods differ dramatically from 3 to 20 years depending on the application • High HDD long-term reliability is required to cover all applications • We should expect even longer retention periods to be required in the future 1/17/2007 Andrei Khurshudov Page 7 WW Advanced Reliability
  • 8. Selected long-term storage HDD applications HDD Long-Term Storage Applications Automotive Institutional Security Archival CE • Video Surveillance • Pharmaceutical • Corporate data • GPS • Music (MP3, etc) • Security Database • Medical • Data libraries • Black Box • Movies • Legal/evidence • Life Sciences • MAID Arrays • Mobile internet • Set-top boxes applications • Academics • Tape Replacement • Entertainment • Photos applications • Financial services • Mobile Video • Emails •Off-site storage Recording • Government Agencies • Games •Disaster Recovery • Spare parts • Sarbanes-Oxley • Family financials • Other applications • Backup • Etc. * Appeared in the last 5 years • Different applications bring different requirements and different storage environments: from an unheated garage to a vault with climate control • New applications are introduced continually 1/17/2007 Andrei Khurshudov Page 8 WW Advanced Reliability
  • 9. World climate’s impact Summary: Temperature and humidity vary dramatically across the world during the year (from almost 0% RH to 100% RH and from -30oC to +40oC) Need to design products for a wide range of T/RH Controlled storage environments aren’t always possible Need to design for the worst case Reliability will vary with the location (isolated populations) Future: Might need to optimize design for a specific geographic location Knowledge of the world climates and drive response to the external environments are critical for successful design 1/17/2007 Andrei Khurshudov Page 9 WW Advanced Reliability
  • 10. Seagate’s “Design for storage” program goals • Understand environmental effects on long-term storage • Establish importance of major stressors • Develop mitigation means • Develop a reliability prediction model for long-term storage • Sample question: What is the reliability after 7 years of storage at oC/65% RH? 50 • A: Under these conditions, population reliability will be 99.9% with 90% confidence • This model covers a wide range of conditions • Develop an accelerated storage test methodology • 20 years in 20 days? • Develop recommendations for long-term storage conditions • Recommend acceptable storage environments and durations for new markets: CE Institutional Archival Security, etc. Automotive (EE25 series) 1/17/2007 Andrei Khurshudov Page 10 WW Advanced Reliability
  • 11. Factors impacting long-term storage reliability Time In general, increases opportunity for any degradation Temperature Accelerates physical and chemical processes exponentially Impacts thermal decay rate Humidity Accelerates corrosion and other processes External contamination Might result in both external and internal damage Handling (shock and vibration) Causes non-operational mechanical damage Stray magnetic fields Cause data erasure 1/17/2007 Andrei Khurshudov Page 11 WW Advanced Reliability
  • 12. Long-term Reliability vs. Environment 4.0% Example Unfavorable storage conditions 3.5% 3.0% 2.5% Fail % 2.0% 1.5% 1.0% Average storage conditions 0.5% Optimized Optimal storage conditions 0.0% HDD 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 Storage Time, Year Long-term reliability is a strong function of both Drive Design and Storage Environment Even a well-designed drive will be compromised by improper/uncontrolled storage conditions This applies to all storage media types including disk drives Seagate has developed a sophisticated model capable of predicting required storage conditions for any given reliability requirement and duration Sample question: what temperature and humidity conditions are required to maintain the 99.5% reliability for, say, 3.5 years? 1/17/2007 Andrei Khurshudov Page 12 WW Advanced Reliability
  • 13. Conclusions Disk drive is a medium for long-term storage with unique combination of direct access to data and low $/GB Long Term HDD Reliability is a function of both drive design and storage conditions Storage conditions must be optimized based on reliability requirements and storage duration Seagate has developed the optimization methodology Customer storage environment has strong influence on long-term drive reliability Even for the HDD that was optimized for long-term storage, extreme environmental conditions will impact long-term reliability Seagate is uniquely positioned to work with the customers requiring long-term storage: Seagate has a dedicated R&D program focusing on “Design for Storage” Know how to design products for high reliability Developed highly-accelerated test methodologies Know how to select optimal storage environments for each application 1/17/2007 Andrei Khurshudov Page 13 WW Advanced Reliability