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Lessons Learned
at Continental Automotive
Basic Principle of Lessons Learned


            “Lessons Learned is people reusing experiences of colleagues.”




Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de
What is Lessons Learned?

                                                A Lesson Learned IS

                                                     Knowledge or understanding
                                                     which is gained by positive or
                                                     negative experiences
                                                     Applicable to a specific
                                                     design,process or decision
                                                     Designed for reuse
                                                     Factually and technically correct
                                                     Positive impact on costs or
                                                     failures and reinforcement of
                                                     successes
Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de
Lessons Learned

                                                Informal Exchange




                                                      Lessons
                                                      Learned



                                                      Reuse
Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de
Lessons Learned Process




         Released CA Process Lessons Learned V1.1
         http://ca-pkit.auto.contiwan.com:8080/pkit/go/pelement.do?id=1489&type=Process&anon=1

Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de
Lessons Learned Workflow
                                            create Lesson
                  8D
  Project Report                                                formal check                 evaluate
   LL Workshop
                                                                             LL
                  ...
                                                                         Administrator

                                                     Draft
                                                                                           Lessons Learned Specialist
                        pull & push                  Lessons                                    Result of Evaluation

                                                     Tracking
                                                                                                Valuable Lesson
                                                                               publish

                                                                                             Impact on “Daily Work”
         Benefit from
           Lessons                                                                           e.g. Processes, Checklists,
           = Everybody                                                                       Design Guidelines, Reviews, ...


                                                                                                                         send to


                              automatically                                              Integration Department
Quality Automotive
Continuous Improvement                                                integrate           evaluates impact
Ronald Breitkopf – Lessons Learned Program Manager                                        on 'Basic Document'
lessonslearned.conti.de
Reuse of Lessons Learned

                Self-directed Alert-Function (daily or weekly)
                be informed about new experiences in topics you are interested

                Search in Lessons Learned Database
                search for solutions at the beginning of a project, milestone or 8D to
                reduce your effort and to avoid failures

                Presentation in Q-Meetings
                take 1 - 3 recent Lessons Learned to discuss and spread important
                experiences regularly in your Business Unit

                Excel-Checklists generated out of Lessons Learned DB
                generate own checklists or use existing ones to document the
                consideration of Lessons Learned in an easy and structured way

                Update of existing documents and processes
                final target of Lessons Learned to assure automatic reuse of Lessons
                Learned by integrating them into standard documents and processes
Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de
Lessons Learned Survey July/August 2009



            Overall importance
               of Lessons
                                                         44                 24        15      5 6 33
             Learned for our
                company



            Benefit of Lessons
             Learned in your                 15          16        21            18   10     12     8
               daily work


                                      0%                 25%            50%           75%          100%


                         very high - 7         6     5    4    3   2    1- very low        252 / 1057 (24%)

Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de
Continental Automotive Lessons Learned Database


                                                     Every employee has access
                                                     to the Lessons Learned
    Open Database
                                                     Database.
                                                     You can search for published
                                                     Lessons Learned and you
                                                     can create new Lessons
In case of login                                     Learned.
problems insert                                      lessonslearned.conti.de
your windows
account name
(e.g. autotestuserx)
and your windows
password.



Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de
Lessons Learned
Example




Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de
Lessons Learned


                                                     Do Lessons Learned –
                                                       turn experiences
                                                          into results



                                                     lessonslearned.conti.de

Quality Automotive
Continuous Improvement
Ronald Breitkopf – Lessons Learned Program Manager
lessonslearned.conti.de

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GfWM-Stammtisch-MRN_-_2009-12-03_Hechler_Lessons-Learned-bei-Continental

  • 2. Basic Principle of Lessons Learned “Lessons Learned is people reusing experiences of colleagues.” Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de
  • 3. What is Lessons Learned? A Lesson Learned IS Knowledge or understanding which is gained by positive or negative experiences Applicable to a specific design,process or decision Designed for reuse Factually and technically correct Positive impact on costs or failures and reinforcement of successes Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de
  • 4. Lessons Learned Informal Exchange Lessons Learned Reuse Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de
  • 5. Lessons Learned Process Released CA Process Lessons Learned V1.1 http://ca-pkit.auto.contiwan.com:8080/pkit/go/pelement.do?id=1489&type=Process&anon=1 Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de
  • 6. Lessons Learned Workflow create Lesson 8D Project Report formal check evaluate LL Workshop LL ... Administrator Draft Lessons Learned Specialist pull & push Lessons Result of Evaluation Tracking Valuable Lesson publish Impact on “Daily Work” Benefit from Lessons e.g. Processes, Checklists, = Everybody Design Guidelines, Reviews, ... send to automatically Integration Department Quality Automotive Continuous Improvement integrate evaluates impact Ronald Breitkopf – Lessons Learned Program Manager on 'Basic Document' lessonslearned.conti.de
  • 7. Reuse of Lessons Learned Self-directed Alert-Function (daily or weekly) be informed about new experiences in topics you are interested Search in Lessons Learned Database search for solutions at the beginning of a project, milestone or 8D to reduce your effort and to avoid failures Presentation in Q-Meetings take 1 - 3 recent Lessons Learned to discuss and spread important experiences regularly in your Business Unit Excel-Checklists generated out of Lessons Learned DB generate own checklists or use existing ones to document the consideration of Lessons Learned in an easy and structured way Update of existing documents and processes final target of Lessons Learned to assure automatic reuse of Lessons Learned by integrating them into standard documents and processes Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de
  • 8. Lessons Learned Survey July/August 2009 Overall importance of Lessons 44 24 15 5 6 33 Learned for our company Benefit of Lessons Learned in your 15 16 21 18 10 12 8 daily work 0% 25% 50% 75% 100% very high - 7 6 5 4 3 2 1- very low 252 / 1057 (24%) Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de
  • 9. Continental Automotive Lessons Learned Database Every employee has access to the Lessons Learned Open Database Database. You can search for published Lessons Learned and you can create new Lessons In case of login Learned. problems insert lessonslearned.conti.de your windows account name (e.g. autotestuserx) and your windows password. Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de
  • 10. Lessons Learned Example Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de
  • 11. Lessons Learned Do Lessons Learned – turn experiences into results lessonslearned.conti.de Quality Automotive Continuous Improvement Ronald Breitkopf – Lessons Learned Program Manager lessonslearned.conti.de