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www.invensor.comPresentation for information purposes only. Circulation requires written permission.
Adsorption cooling technology
InvenSor GmbH
Energy-savings with thermally driven adsorption chillers
for the plastic processing industries
Hayo Angerer-Wachenfeld
System Engineering
November 19, 2015
Gent, Belgium
www.invensor.com
InvenSor Adsorption Chillers
…use waste heat for cooling
…are highly energy efficient:
up to 90% electricity
savings
…use water as a refrigerant
Welcome to
Clean Cooling!
www.invensor.com
InvenSor GmbH
Deutscher Kältepreis 2009 + 2012
German Federal Ministry for the Environment:
”Highly efficient cooling system“
Business activities:
• Development
• Production
• Sales
• System engineering
• R&D
• Founded in 2006
• Headquarters in Berlin, Germany
• 2 production sites in Germany
www.invensor.com
• High electrical power consumption
• High cooling demand
• High energy & maintenance cost to
provide cooling
• Long running hours
 Ideal conditions for InvenSor
adsorption chillers!
• Low electrical power consumption
• Low maintenance cost
• Short return of invest times
Why InvenSor for the
plastic processing industries?
www.invensor.com
Adsorption chillers in different capacity sizes
• 10-300 kW cooling capacity
• Highly energy-efficient: EER = 33 (LTC 30 e plus)
• Driven by waste heat at 60-100ºC
• Dry recooling is possible
• Water as an environmentally-friendly refrigerant (R 718), ODP=0, GWP=0
• Adsorption unit maintenance-free
• Silent operation
InvenSor Products: Adsorption Chillers
www.invensor.com
Adsorption Chillers LTC and HTC
LTC 10 / 30 / 90 kW
Low Temperature Chiller
from 60ºC driving temperature (heat source)
HTC 18 kW
High Temperature Chiller
>40ºC ambient temperature (dry recooling)
80ºC driving temperature (heat source)
• Built-in system controller in every chiller: all parameters adjustable
• Hydraulic pumps included in chillers
• All chillers prepared for online access
• “ActiVac“ - automatic vacuum pressure optimization
• High Efficiency mode (COP > 0.7)
10 kW / 18 kW
90 kW
30 kW
www.invensor.com
ADsorption & ABsorption – Difference?
Adsorption Technology (liquid/solid)
• Temperatures from 60°C can be used
 Lower return flow temp.  ideal for CHP
• Robust technology: no turning off, no
crystallization, no corrosion
• Dry recooling, low maintenance
• Simple system design and installation
• Compact unit incl. pumps, controlling, etc.
Absorption Technology (liquid/liquid)
• Typically above 80ºC needed
 High capacity losses at lower driving
temperatures
• Crystallization risk: potential turn-off
• Wet recooling: water treatment, hygiene
(legionella)
• High maintenance needs of chiller (ie.
corrosion)
 High design and
maintenance efforts
justified only for
large capacity range
 Plug & play
systems with a stable
performance
www.invensor.com
Tri-generation
How does Trigeneration work?
Natural
Gas
Electricity
Heat Cooling
CHP
100 kW 39 kW60 kW
31 kW
InvenSor
Chiller
Cooling
Application
www.invensor.com
Tri-generation
Does it work for me?
Natural
Gas
Electricity
Cooling
CHP
100 kW 39 kW60 kW
31 kW
InvenSor
Chiller
Cooling
Application
39 kW 11 kW
Compression
Chiller EER 3,5
31 kW
Electricity
Cooling Electricity
100 kW at 4.5 ¢ /kWh
= 4.5 €/h
∑ 42 kW at 19 ¢ /kWh
= 8 €/h
Heat
www.invensor.com
Tri-generation
When is Tri-generation a feasible option?
• Price for electricity (€/kWh) ≥ 3 x price for natural gas (€/kWh)
Additional benefits:
• Replacing electrically driven chillers (refrigerants)
• On-site generation of electricity
• Reducing electrical peak loads
• Free Cooling option
• Future-proof refrigerant (R 718), ODP=0, GWP=0
• Reduced carbon footprint
• National / local subsidies (i.e. 25% on invest in Germany, Bafa)
www.invensor.com
Air Compressors as Heat Source
Air compressors are major
electrical power consumers
• 94% of the energy may be
recovered as heat
• This heat may be used to drive
InvenSor chillers
www.invensor.com
Possible Applications for Adsorption Cooling
Waste heat
- CHP
Waste heat
- CDA /
compressed air
Using (waste) heat ... … for cooling
Industrial
applications
Space cooling /
Air conditioning
IT and server
rooms
Waste heat
- Processes
www.invensor.com
• Home market: Germany
• About 400 units installed worldwide
Applications include:
• Light commercial
• data centers
• offices / seminar rooms
• shops, etc.
• Industrial cooling
• plastic injection moulding
• electroplating
• food processing, etc.
InvenSor References
www.invensor.com
Reference Examples
Tri-generation
for cutting fluid
cooling
Motor
manufacturing:
Chilled water
from compressed
air heat recovery
Food processing:
Chilled water from
oven waste heat in
cookie factory
Tri-generation for
process cooling:
Electroplating
www.invensor.com
Thank You for Your Attention!
InvenSor GmbH
Gustav-Meyer-Allee 25
13355 Berlin
Germany
Hayo Angerer-Wachenfeld
hayo.angerer@invensor.de
ph +49 30 46307-387
www.invensor.com
Sales Partner Belgium:
Transfolux S.A., Luxemburg
Paul Kerkhofs
p.kerkhofs@transfolux.com

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2015 11-19-adsorbsion cooling-technology_invensor

  • 1. www.invensor.comPresentation for information purposes only. Circulation requires written permission. Adsorption cooling technology InvenSor GmbH Energy-savings with thermally driven adsorption chillers for the plastic processing industries Hayo Angerer-Wachenfeld System Engineering November 19, 2015 Gent, Belgium
  • 2. www.invensor.com InvenSor Adsorption Chillers …use waste heat for cooling …are highly energy efficient: up to 90% electricity savings …use water as a refrigerant Welcome to Clean Cooling!
  • 3. www.invensor.com InvenSor GmbH Deutscher Kältepreis 2009 + 2012 German Federal Ministry for the Environment: ”Highly efficient cooling system“ Business activities: • Development • Production • Sales • System engineering • R&D • Founded in 2006 • Headquarters in Berlin, Germany • 2 production sites in Germany
  • 4. www.invensor.com • High electrical power consumption • High cooling demand • High energy & maintenance cost to provide cooling • Long running hours  Ideal conditions for InvenSor adsorption chillers! • Low electrical power consumption • Low maintenance cost • Short return of invest times Why InvenSor for the plastic processing industries?
  • 5. www.invensor.com Adsorption chillers in different capacity sizes • 10-300 kW cooling capacity • Highly energy-efficient: EER = 33 (LTC 30 e plus) • Driven by waste heat at 60-100ºC • Dry recooling is possible • Water as an environmentally-friendly refrigerant (R 718), ODP=0, GWP=0 • Adsorption unit maintenance-free • Silent operation InvenSor Products: Adsorption Chillers
  • 6. www.invensor.com Adsorption Chillers LTC and HTC LTC 10 / 30 / 90 kW Low Temperature Chiller from 60ºC driving temperature (heat source) HTC 18 kW High Temperature Chiller >40ºC ambient temperature (dry recooling) 80ºC driving temperature (heat source) • Built-in system controller in every chiller: all parameters adjustable • Hydraulic pumps included in chillers • All chillers prepared for online access • “ActiVac“ - automatic vacuum pressure optimization • High Efficiency mode (COP > 0.7) 10 kW / 18 kW 90 kW 30 kW
  • 7. www.invensor.com ADsorption & ABsorption – Difference? Adsorption Technology (liquid/solid) • Temperatures from 60°C can be used  Lower return flow temp.  ideal for CHP • Robust technology: no turning off, no crystallization, no corrosion • Dry recooling, low maintenance • Simple system design and installation • Compact unit incl. pumps, controlling, etc. Absorption Technology (liquid/liquid) • Typically above 80ºC needed  High capacity losses at lower driving temperatures • Crystallization risk: potential turn-off • Wet recooling: water treatment, hygiene (legionella) • High maintenance needs of chiller (ie. corrosion)  High design and maintenance efforts justified only for large capacity range  Plug & play systems with a stable performance
  • 8. www.invensor.com Tri-generation How does Trigeneration work? Natural Gas Electricity Heat Cooling CHP 100 kW 39 kW60 kW 31 kW InvenSor Chiller Cooling Application
  • 9. www.invensor.com Tri-generation Does it work for me? Natural Gas Electricity Cooling CHP 100 kW 39 kW60 kW 31 kW InvenSor Chiller Cooling Application 39 kW 11 kW Compression Chiller EER 3,5 31 kW Electricity Cooling Electricity 100 kW at 4.5 ¢ /kWh = 4.5 €/h ∑ 42 kW at 19 ¢ /kWh = 8 €/h Heat
  • 10. www.invensor.com Tri-generation When is Tri-generation a feasible option? • Price for electricity (€/kWh) ≥ 3 x price for natural gas (€/kWh) Additional benefits: • Replacing electrically driven chillers (refrigerants) • On-site generation of electricity • Reducing electrical peak loads • Free Cooling option • Future-proof refrigerant (R 718), ODP=0, GWP=0 • Reduced carbon footprint • National / local subsidies (i.e. 25% on invest in Germany, Bafa)
  • 11. www.invensor.com Air Compressors as Heat Source Air compressors are major electrical power consumers • 94% of the energy may be recovered as heat • This heat may be used to drive InvenSor chillers
  • 12. www.invensor.com Possible Applications for Adsorption Cooling Waste heat - CHP Waste heat - CDA / compressed air Using (waste) heat ... … for cooling Industrial applications Space cooling / Air conditioning IT and server rooms Waste heat - Processes
  • 13. www.invensor.com • Home market: Germany • About 400 units installed worldwide Applications include: • Light commercial • data centers • offices / seminar rooms • shops, etc. • Industrial cooling • plastic injection moulding • electroplating • food processing, etc. InvenSor References
  • 14. www.invensor.com Reference Examples Tri-generation for cutting fluid cooling Motor manufacturing: Chilled water from compressed air heat recovery Food processing: Chilled water from oven waste heat in cookie factory Tri-generation for process cooling: Electroplating
  • 15. www.invensor.com Thank You for Your Attention! InvenSor GmbH Gustav-Meyer-Allee 25 13355 Berlin Germany Hayo Angerer-Wachenfeld hayo.angerer@invensor.de ph +49 30 46307-387 www.invensor.com Sales Partner Belgium: Transfolux S.A., Luxemburg Paul Kerkhofs p.kerkhofs@transfolux.com