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Training Requirements
in OSHA Standards
and Training Guidelines
U.S. Department of Labor
Occupational Safety and Health Administration

OSHA 2254
1998 (Revised)




Training Requirements in OSHA Standards and Training Guidelines
This informational booklet is intended to
provide a generic, non-exhaustive overview of
a particular standards-related topic. This
publication does not itself alter or determine
compliance responsibilities, which are set forth
in OSHA standards themselves, and the
Occupational Safety and Health Act of 1970.
Moreover, because interpretations and
enforcement policy may change over time, for
additional guidance on OSHA compliance
requirements, the reader should consult
current administrative interpretations and
decisions by the Occupational Safety and
Health Review Commission and the courts.

Material contained in this publication is in the
public domain and may be reproduced, fully or
partially, without the permission of the Federal
Government. Source credit is requested but
not required.


This information will be made available to
sensory impaired individuals upon request.
Voice phone: (202) 219-8615;
Telecommunications Device for the Deaf
(TDD) message referral phone:
(800) 326-2577.
Training Requirements
in OSHA Standards
and Training Guidelines
U.S. Department of Labor
Alexis M. Herman, Secretary

Occupational Safety and Health Administration
Charles N. Jeffress, Assistant Secretary

OSHA 2254
1998 (Revised)




Training Requirements in OSHA Standards and Training Guidelines
i   Contents
                                                                                                                    Page


               Introduction ............................................................................................ iii

               Voluntary Training Guidelines ................................................................ 1

               Index of Training Requirements ............................................................. 9

               General Industry Training Requirements, 29 CFR Part 1910 ................ 9

               Maritime Training Requirements, 29 CFR Parts 1915, 1917, 1918 .... 12

               Construction Training Requirements, 29 CFR Part 1926 ..................... 15

               Agricultural Training Requirements, 29 CFR Part 1928 ...................... 18

               Federal Employee Programs Training Requirements, 29 CFR

               Part 1960 .............................................................................................. 19

               General Industry Training Requirements ............................................. 20

               Maritime Training Requirements ......................................................... 55
                  Shipyard Employment ...................................................................... 55
                  Marine Terminals .............................................................................. 65
                  Longshoring ...................................................................................... 68

               Construction Training Requirements.................................................... 69

               Agricultural Training Requirements ..................................................... 86

               Federal Employee Programs Training Requirements .......................... 88

               Suggested Readings in Industrial Safety and Health Training
               and Other Resources ............................................................................ 91

               States with Approved Plans .................................................................. 92

               OSHA Consultation Project Directory ................................................... 94

               OSHA Area Offices ................................................................................ 95

               OSHA Regional Offices ......................................................................... 96




                                                                                                                  Contents
iii     Introduction
                                                   Many standards promulgated by the Occupational Safety and Health Admin-
                                               istration (OSHA) explicitly require the employer to train employees in the safety
                                               and health aspects of their jobs. Other OSHA standards make it the employer’s
                                               responsibility to limit certain job assignments to employees who are “certified,”
                                               “competent,” or “qualified”—meaning that they have had special previous
                                               training, in or out of the workplace. The term “designated” personnel means
                                               selected or assigned by the employer or the employer’s representative as being
                                               qualified to perform specific duties. These requirements reflect OSHA’s belief
                                               that training is an essential part of every employer’s safety and health program
                                               for protecting workers from injuries and illnesses. Many researchers conclude
                                               that those who are new on the job have a higher rate of accidents and injuries
                                               than more experienced workers.
                                                   If ignorance of specific job hazards and of proper work practices is even partly
                                               to blame for this higher injury rate, then training will help to provide
                                               a solution.
                                                   As an example of the trend in OSHA safety and health training requirements,
                                               the Process Safety Management of Highly Hazardous Chemicals standard (Title
                                               29 Code of Federal Regulations Part 1910.119) contains several training require-
                                               ments. This standard was promulgated under the requirements of the Clean Air
                                               Act Amendments of 1990. The Process Safety Management Standard requires
                                               the employer to evaluate or verify that employees comprehend the training given
                                               to them. This means that the training to be given must have established goals and
                                               objectives regarding what is to be accomplished. Subsequent to the training, an
                                               evaluation would be conducted to verify that the employees understood the
                                               subjects presented or acquired the desired skills or knowledge. If the established
                                               goals and objectives of the training program were not achieved as expected, the
                                               employer than would revise the training program to make it more effective, or
                                               conduct more frequent refresher training or some combination of these. The
                                               requirements of the Process Safety Management Standard follow the concepts
                                               embodied in the OSHA training guidelines contained in this booklet.
                                                   The length and complexity of OSHA standards may make it difficult to find
                                               all the references to training. So, to help employers, safety and health profession-
                                               als, training directors, and others with a need to know, OSHA’s training-related
                                               requirements have been excerpted and collected in this booklet. Requirements
                                               for posting information, warning signs, labels, and the like are excluded, as are
                                               most references to the qualifications of people assigned to test workplace condi-
                                               tions or equipment.
                                                   It is usually a good idea for the employer to keep a record of all safety
                                               and health training. Records can provide evidence of the employer’s good faith
                                               and compliance with OSHA standards. Documentation can also supply an
                                               answer to one of the first questions an accident investigator will ask:
                                               “Was the injured employee trained to do the job?”
                                                   Training in the proper performance of a job is time and money well spent, and
                                               the employer might regard it as an investment rather than an expense. An
                                               effective program of safety and health training for workers can result in fewer
                                               injuries and illnesses, better morale, and lower insurance premiums, among other
                                               benefits.
                                                   Readers with questions concerning worker safety and health training should
                                               contact their OSHA Regional or Area office listed at the end of this publication.



Training Requirements in OSHA Standards and Training Guidelines                                                         Introduction
v       Voluntary Training Guidelines


 I. Introduction ............................................................................................................................................... 1
    A. Training Model ..................................................................................................................................... 1
    B. Review Commission Implications ....................................................................................................... 1

II. Training Guidelines.................................................................................................................................... 2
    A. Determining If Training is Needed....................................................................................................... 2
    B. Identifying Training Needs .................................................................................................................. 3
    C. Identifying Goals and Objectives ......................................................................................................... 3
    D. Developing Learning Activities ........................................................................................................... 4
    E. Conducting the Training ....................................................................................................................... 5
    F. Evaluating Program Effectiveness ....................................................................................................... 5
    G. Improving the Program ........................................................................................................................ 6

III. Matching Training to Employees .............................................................................................................. 6
     A. Identifying Employees at Risk ............................................................................................................. 6
     B. Training Employees at Risk ................................................................................................................. 7

IV. Conclusion ................................................................................................................................................. 8




                                                                                                                                 Voluntary Training Guidelines
1     Voluntary Training Guidelines

I. Introduction           The Occupational Safety and Health Act of 1970
                       does not address specifically the responsibility of
                       employers to provide health and safety information
                       and instruction to employees, although Section 5(a)(2) does require that each
                       employer “. . . shall comply with occupational safety and health standards pro-
                       mulgated under this Act.” However, more than 100 of the Act’s current standards
                       do contain training requirements.
                          Therefore, the Occupational Safety and Health Administration has developed
                       voluntary training guidelines to assist employers in providing the safety and
                       health information and instruction needed for their employees to work at minimal
                       risk to themselves, to fellow employees, and to the public.
                          The guidelines are designed to help employers to: (1) determine whether a
                       worksite problem can be solved by training; (2) determine what training, if any, is
                       needed; (3) identify goals and objectives for the training; (4) design learning
                       activities; (5) conduct training; (6) determine the effectiveness of the training; and
                       (7) revise the training program based on feedback from employees, supervisors,
                       and others.
                          The development of the guidelines is part of an agency-wide objective to
                       encourage cooperative, voluntary safety and health activities among OSHA, the
                       business community, and workers. These voluntary programs include training and
                       education, consultation, voluntary protection programs, and abatement assistance.

A. Training Model         The guidelines provide employers with a model for designing, conducting,
                       evaluating, and revising training programs. The training model can be used to
                       develop training programs for a variety of occupational safety and health hazards
                       identified at the workplace. Additionally, it can assist employers in their efforts to
                       meet the training requirements in current or future occupational safety and health
                       standards.
                          A training program designed in accordance with these guidelines can be used to
                       supplement and enhance the employer’s other education and training activities.
                       The guidelines afford employers significant flexibility in the selection of content
                       and training and program design. OSHA encourages a personalized approach to
                       the informational and instructional programs at individual worksites, thereby
                       enabling employers to provide the training that is most needed and applicable to
                       local working conditions.
                          Assistance with training programs or the identification of resources for training
                       is available through such organizations as OSHA full-service Area Offices, State
                       agencies which have their own OSHA-approved occupational safety and health
                       programs, OSHA-funded State onsite consultation programs for employers, local
                       safety councils, the OSHA Office of Training and Education, and OSHA-funded
                       New Directions grantees.

B. Review Comission       OSHA does not intend to make the guidelines mandatory. And they should not
   Implications        be used by employers as a total or complete guide in training and education
                       matters which can result in enforcement proceedings before the Occupational
                       Safety and Health Review Commission. However, employee training programs
                       are always an issue in Review Commission cases which involve alleged viola-
                       tions of training requirements contained in OSHA standards.

                                                                                         Voluntary Training Guidelines
2

                                      The adequacy of employee training may also become an issue in contested
                                   cases where the affirmative defense of unpreventable employee misconduct is
                                   raised. Under case law well-established in the Commission and the courts, an
                                   employer may successfully defend against an otherwise valid citation by demon-
                                   strating that all feasible steps were taken to avoid the occurrence of the hazard,
                                   and that actions of the employee involved in the violation were a departure from
                                   a uniformly and effectively enforced work rule of which the employee had either
                                   actual or constructive knowledge.
                                      In either type of case, the adequacy of the training given to employees in
                                   connection with a specific hazard is a factual matter which can be decided only
                                   by considering all the facts and circumstances surrounding the alleged violation.
                                   The general guidelines in this publication are not intended, and cannot be used,
                                   as evidence of the appropriate level of training in litigation involving either the
                                   training requirements of OSHA standards or affirmative defenses based upon
                                   employer training programs.

II. Training Guidelines                OSHA’s training guidelines follow a model that consists of:
                                          A. Determining if Training is Needed
                                          B. Identifying Training Needs
                                          C. Identifying Goals and Objectives
                                          D. Developing Learning Activities
                                          E. Conducting the Training
                                          F. Evaluating Program Effectiveness
                                          G. Improving the Program

                                     The model is designed to be one that even the owner of a business with very
                                   few employees can use without having to hire a professional trainer or purchase
                                   expensive training materials. Using this model, employers or supervisors can
                                   develop and administer safety and health training programs that address prob-
                                   lems specific to their own business, fulfill the learning needs of their own em-
                                   ployees, and strengthen the overall safety and health program of the workplace.

A. Determining if                     The first step in the training process is a basic one: to determine whether a
   Training is Needed              problem can be solved by training. Whenever employees are not performing
                                   their jobs properly, it is often assumed that training will bring them up to stan-
                                   dard. However, it is possible that other actions (such as hazard abatement or the
                                   implementation of engineering controls) would enable employees to perform
                                   their jobs properly.
                                      Ideally, safety and health training should be provided before problems or
                                   accidents occur. This training would cover both general safety and health rules
                                   and work procedures, and would be repeated if an accident or near miss incident
                                   occurred.
                                      Problems that can be addressed effectively by training include those that arise
                                   from lack of knowledge of a work process, unfamiliarity with equipment, or
                                   incorrect execution of a task. Training is less effective (but still can be used) for
                                   problems arising from an employee’s lack of motivation or lack of attention to

Training Requirements in OSHA Standards and Training Guidelines
3
                           the job. Whatever its purpose, training is most effective when designed in
                           relation to the goals of the employer’s total safety and health program.

B. Identifying Training       If the problem is one that can be solved, in whole or in part, by training then
   Needs                   the next step is to determine what training is needed. For this, it is necessary to
                           identify what the employee is expected to do and in what ways, if any, the
                           employee’s performance is deficient. This information can be obtained by
                           conducting a job analysis which pinpoints what an employee needs to know in
                           order to perform a job.
                              When designing a new training program, or preparing to instruct an em-
                           ployee in an unfamiliar procedure or system, a job analysis can be developed by
                           examining engineering data on new equipment or the safety data sheets on
                           unfamiliar substances. The content of the specific Federal or State OSHA stan-
                           dards applicable to a business can also provide direction in developing training
                           content. Another option is to conduct a Job Hazard Analysis (see OSHA 3071,
                           same title, 1981). This is a procedure for studying and recording each step of a
                           job, identifying existing or potential hazards, and determining the best way to
                           perform the job in order to reduce or eliminate the risks. Information obtained
                           from a Job Hazard Analysis can be used as the content for the training activity.
                              If an employer’s learning needs can be met by revising an existing training
                           program rather than developing a new one, or if the employer already has some
                           knowledge of the process or system to be used, appropriate training content can
                           be developed through such means as:
                              1. Using company accident and injury records to identify how accidents occur
                           and what can be done to prevent them from recurring.
                              2. Requesting employees to provide, in writing and in their own words, de-
                           scriptions of their jobs. These should include the tasks performed and the tools,
                           materials and equipment used.
                              3. Observing employees at the worksite as they perform tasks, asking about
                           the work, and recording their answers.
                              4. Examining similar training programs offered by other companies in the
                           same industry, or obtaining suggestions from such organizations as the National
                           Safety Council (which can provide information on Job Hazard Analysis), the
                           Bureau of Labor Statistics, OSHA approved State programs, OSHA full service
                           Area Offices, OSHA-funded State consultation programs, or the OSHA Office of
                           Training and Education.
                              The employees themselves can provide valuable information on the training
                           they need. Safety and health hazards can be identified through the employees’
                           responses to such questions as whether anything about their jobs frightens them,
                           if they have had any near-miss incidents, if they feel they are taking risks, or if
                           they believe that their jobs involve hazardous operations or substances.

C. Identifying Goals and     Once the kind of training that is needed has been determined, it is equally
   Objectives              important to determine what kind of training is not needed. Employees should
                           be made aware of all the steps involved in a task or procedure, but training
                           should focus on those steps on which improved performance is needed. This
                           avoids unnecessary training and tailors the training to meet the needs of the
                           employees.

                                                                                        Voluntary Training Guidelines
4

                                      Once the employees’ training needs have been identified, employers can then
                                   prepare objectives for the training. Instructional objectives, if clearly stated, will
                                   tell employers what they want their employees to do, to do better, or to stop
                                   doing.
                                      Learning objectives do not necessarily have to be written, but in order for the
                                   training to be as successful as possible, clear and measurable objectives should
                                   be thought out before the training begins. For an objective to be effective it
                                   should identify as precisely as possible what the individuals will do to
                                   demonstrate that they have learned, or that the objective has been reached. They
                                   should also describe the important conditions under which the individual will
                                   demonstrate competence and define what constitutes acceptable performance.
                                      Using specific, action-oriented language, the instructional objectives should
                                   describe the preferred practice or skill and its observable behavior. For example,
                                   rather than using the statement: “The employee will understand how to use a
                                   respirator” as an instructional objective, it would be better to say: “The em-
                                   ployee will be able to describe how a respirator works and when it should be
                                   used.” Objectives are most effective when worded in sufficient detail that other
                                   qualified persons can recognize when the desired behavior is exhibited.

D. Developing Learning                Once employers have stated precisely what the objectives for the training
   Activities                      program are, then learning activities can be identified and described. Learning
                                   activities enable employees to demonstrate that they have acquired the desired
                                   skills and knowledge. To ensure that employees transfer the skills or knowledge
                                   from the learning activity to the job, the learning situation should simulate the
                                   actual job as closely as possible. Thus, employers may want to arrange the
                                   objectives and activities in a sequence which corresponds to the order in which
                                   the tasks are to be performed on the job, if a specific process is to be learned. For
                                   instance, if an employee must learn the beginning processes of using a machine,
                                   the sequence might be: (1) to check that the power source is connected; (2) to
                                   ensure that the safety devices are in place and are operative; (3) to know when
                                   and how to throw the switch; and so on.
                                      A few factors will help to determine the type of learning activity to be incor-
                                   porated into the training. One aspect is the training resources available to the
                                   employer. Can a group training program that uses an outside trainer and film be
                                   organized, or should the employer personally train the employees on a one-to-
                                   one basis? Another factor is the kind of skills or knowledge to be learned. Is the
                                   learning oriented toward physical skills (such as the use of special tools) or
                                   toward mental processes and attitudes? Such factors will influence the type of
                                   learning activity designed by employers. The training activity can be group-
                                   oriented, with lectures, role play, and demonstrations; or designed for the
                                   individual as with self-paced instruction.
                                      The determination of methods and materials for the learning activity can be as
                                   varied as the employer’s imagination and available resources will allow. The
                                   employer may want to use charts, diagrams, manuals, slides, films, viewgraphs
                                   (overhead transparencies), videotapes, audiotapes, or simply blackboard and
                                   chalk, or any combination of these and other instructional aids. Whatever the
                                   method of instruction, the learning activities should be developed in such a way
                                   that the employees can clearly demonstrate that they have acquired the desired
                                   skills or knowledge.

Training Requirements in OSHA Standards and Training Guidelines
5

E. Conducting the          With the completion of the steps outlined above, the employer is ready to
   Training             begin conducting the training. To the extent possible, the training should be
                        presented so that its organization and meaning are clear to the employees. To do
                        so, employers or supervisors should: (1) provide overviews of the material to be
                        learned; (2) relate, wherever possible, the new information or skills to the
                        employee’s goals, interests, or experience; and (3) reinforce what the employees
                        learned by summarizing the program’s objectives and the key points of informa-
                        tion covered. These steps will assist employers in presenting the training in a
                        clear, unambiguous manner.
                           In addition to organizing the content, employers must also develop the struc-
                        ture and format of the training. The content developed for the program, the
                        nature of the workplace or other training site, and the resources available for
                        training will help employers determine for themselves the frequency of training
                        activities, the length of the sessions, the instructional techniques, and the
                        individual(s) best qualified to present the information.
                           In order to be motivated to pay attention and learn the material that the em-
                        ployer or supervisor is presenting, employees must be convinced of the impor-
                        tance and relevance of the material. Among the ways of developing motivation
                        are: (1) explaining the goals and objectives of instruction; (2) relating the train-
                        ing to the interests, skills, and experiences of the employees; (3) outlining the
                        main points to be presented during the training session(s); and (4) pointing out
                        the benefits of training (e.g., the employee will be better informed, more skilled,
                        and thus more valuable both on the job and on the labor market; or the employee
                        will, if he or she applies the skills and knowledge learned, be able to work at
                        reduced risk).
                           An effective training program allows employees to participate in the training
                        process and to practice their skills or knowledge. This will help to ensure that
                        they are learning the required knowledge or skills and permit correction if
                        necessary. Employees can become involved in the training process by participat-
                        ing in discussions, asking questions, contributing their knowledge and expertise,
                        learning through hands-on experiences, and through role-playing exercises.

F. Evaluating Program      To make sure that the training program is accomplishing its goals, an evalua-
   Effectiveness        tion of the training can be valuable. Training should have, as one of its critical
                        components, a method of measuring the effectiveness of the training. A plan for
                        evaluating the training session(s), either written or thought-out by the employer,
                        should be developed when the course objectives and content are developed. It
                        should not be delayed until the training has been completed. Evaluation will help
                        employers or supervisors determine the amount of learning achieved and
                        whether an employee’s performance has improved on the job. Among the
                        methods of evaluating training are: (1) Student opinion. Questionnaires or
                        informal discussions with employees can help employers determine the rel-
                        evance and appropriateness of the training program; (2) Supervisors’ observa-
                        tions. Supervisors are in good positions to observe an employee’s performance
                        both before and after the training and note improvements or changes; and (3)
                        Workplace improvements. The ultimate success of a training program may be
                        changes throughout the workplace that result in reduced injury or accident rates.




                                                                                     Voluntary Training Guidelines
6

                                      However it is conducted, an evaluation of training can give employers the
                                   information necessary to decide whether or not the employees achieved the
                                   desired results, and whether the training session should be offered again at some
                                   future date.

G. Improving the                      If, after evaluation, it is clear that the training did not give the employees the
   Program                         level of knowledge and skill that was expected, then it may be necessary to
                                   revise the training program or provide periodic retraining. At this point, asking
                                   questions of employees and of those who conducted the training may be of some
                                   help. Among the questions that could be asked are: (1) Were parts of the content
                                   already known and, therefore, unnecessary? (2) What material was confusing or
                                   distracting? (3) Was anything missing from the program? (4) What did the
                                   employees learn, and what did they fail to learn?
                                      It may be necessary to repeat steps in the training process, that is, to return to
                                   the first steps and retrace one’s way through the training process. As the program
                                   is evaluated, the employer should ask: (1) If a job analysis was conducted, was it
                                   accurate? (2) Was any critical feature of the job overlooked? (3) Were the impor-
                                   tant gaps in knowledge and skill included? (4) Was material already known by
                                   the employees intentionally omitted? (5) Were the instructional objectives
                                   presented clearly and concretely? (6) Did the objectives state the level of accept-
                                   able performance that was expected of employees? (7) Did the learning activity
                                   simulate the actual job? (8) Was the learning activity appropriate for the kinds of
                                   knowledge and skills required on the job? (9) When the training was presented,
                                   was the organization of the material and its meaning made clear? (10) Were the
                                   employees motivated to learn? (11) Were the employees allowed to participate
                                   actively in the training process? (12) Was the employer’s evaluation of the
                                   program thorough?
                                      A critical examination of the steps in the training process will help employers
                                   determine where course revision is necessary.

III. Matching Training to             While all employees are entitled to know as much as possible about the safety
     Employees                     and health hazards to which they are exposed, and employers should attempt to
                                   provide all relevant information and instruction to all employees, the resources
                                   for such an effort frequently are not, or are not believed to be, available. Thus,
                                   employers are often faced with the problem of deciding who is in the greatest
                                   need of information and instruction.
                                      One way to differentiate between employees who have priority needs for
                                   training and those who do not is to identify employee populations which are at
                                   higher levels of risk. The nature of the work will provide an indication that such
                                   groups should receive priority for information on occupational safety and health
                                   risks.

A. Identifying                         One method of identifying employee populations at high levels of occupa-
   Employees at Risk               tional risk (and thus in greater need of safety and health training) is to pinpoint
                                   hazardous occupations. Even within industries which are hazardous in general,
                                   there are some employees who operate at greater risk than others. In other cases
                                   the hazardousness of an occupation is influenced by the conditions under which
                                   it is performed, such as noise, heat or cold, or safety or health hazards in the
                                   surrounding area. In these situations, employees should be trained not only on

Training Requirements in OSHA Standards and Training Guidelines
7

                        how to perform their job safely but also on how to operate within a hazardous
                        environment.
                           A second method of identifying employee populations at high levels of risk is to
                        examine the incidence of accidents and injuries, both within the company and within
                        the industry. If employees in certain occupational categories are experiencing higher
                        accident and injury rates than other employees, training may be one way to reduce
                        that rate. In addition, thorough accident investigation can identify not only specific
                        employees who could benefit from training but also identify company-wide training
                        needs.
                           Research has identified the following variables as being related to a disproportion-
                        ate share of injuries and illnesses at the worksite on the part of employees:
                           1. The age of the employee (younger employees have higher incidence rates).
                           2. The length of time on the job (new employees have higher incidence rates).
                           3. The size of the firm (in general terms, medium-size firms have higher incidence
                              rates than smaller or larger firms).
                           4. The type of work performed (incidence and severity rates vary significantly by
                              SIC Code).
                           5. The use of hazardous substances (by SIC Code).

                           These variables should be considered when identifying employee groups for
                        training in occupational safety and health.
                           In summary, information is readily available to help employers identify which
                        employees should receive safety and health information, education and training, and
                        who should receive it before others. Employers can request assistance in obtaining
                        information by contacting such organizations as OSHA Area Offices, the Bureau of
                        Labor Statistics, OSHA approved State programs, State onsite consultation
                        programs, the OSHA Office of Training and Education, or local safety councils.

B. Training Employees      Determining the content of training for employee populations at higher levels of
   at Risk              risk is similar to determining what any employee needs to know, but more emphasis
                        is placed on the requirements of the job and the possibility of injury. One useful tool
                        for determining training content from job requirements is the Job Hazard Analysis
                        described earlier. This procedure examines each step of a job, identifies existing or
                        potential hazards, and determines the best way to perform the job in order to reduce
                        or eliminate the hazards. Its key elements are: (1) job description; (2) job location;
                        (3) key steps (preferably in the order in which they are performed); (4) tools, ma-
                        chines and materials used; (5) actual and potential safety and health hazards associ-
                        ated with these key job steps; and (6) safe and healthful practices, apparel, and
                        equipment required for each job step.
                           Material Safety Data Sheets (MSDS) can also provide information for training
                        employees in the safe use of materials. These data sheets, developed by chemical
                        manufacturers and importers, are supplied with manufacturing or construction
                        materials and describe the ingredients of a product, its hazards, protective equipment
                        to be used, safe handling procedures, and emergency first-aid responses. The infor-
                        mation contained in these sheets can help employers identify employees in need of
                        training (i.e., workers handling substances described in the sheets) and train employ-
                        ees in safe use of the substances. Material Safety Data Sheets are generally available
                        from suppliers, manufacturers of the substance, large employers who use the sub-
                        stance on a regular basis, or they can be developed by employers or trade

                                                                                        Voluntary Training Guidelines
8

                                   associations. MSDS are particularly useful for those employers who are developing
                                   training on chemical use as required by OSHA’s Hazard Communication Standard.
IV. Conclusion                        In an attempt to assist employers with their occupational health and safety
                                   training activities, OSHA has developed a set of training guidelines in the form
                                   of a model. This model is designed to help employers develop instructional
                                   programs as part of their total education and training effort. The model addresses
                                   the questions of who should be trained, on what topics, and for what purposes. It
                                   also helps employers determine how effective the program has been and enables
                                   them to identify employees who are in greatest need of education and training.
                                   The model is general enough to be used in any area of occupational safety and
                                   health training, and allows employers to determine for themselves the content
                                   and format of training. Use of this model in training activities is just one of many
                                   ways that employers can comply with the OSHA standards that relate to training
                                   and enhance the safety and health of their employees.




Training Requirements in OSHA Standards and Training Guidelines
9   Index of Training Requirements

                     General Industry Training Requirements
                      29 CFR Part 1910
                                                                                                                               Page



Subpart E            Means of Egress .............................................................................................. 20
                     Employee Emergency Plans and Fire Prevention Plans ................................... 20

Subpart F            Powered Platforms, Manlifts, and Vehicle-Mounted Work Platforms ...... 20
                     Powered Platforms for Building Maintenance—Operations-Training ............. 20
                     Care and use Appendix C, Section 1 ................................................................ 21

Subpart G            Occupational Health and Environmental Control ...................................... 21
                     DipTanks—Personal Protection ....................................................................... 21
                     Inspection, Maintenance, and Installation ........................................................ 21
                     Hearing Protection ............................................................................................ 21
                     Training Program .............................................................................................. 21

Subpart H            Hazardous Materials ...................................................................................... 22
                     Flammable and Combustible Liquids ............................................................... 22
                     Explosives and Blasting Agents ....................................................................... 22
                     Bulk Delivery and Mixing Vehicles ................................................................. 22
                     Storage and Handling of Liquefied Petroleum Gases ...................................... 22
                     Process Safety Management of Highly Hazardous Chemicals ........................ 22
                     Contract Employer Responsibilities ................................................................. 23
                     Mechanical Integrity ......................................................................................... 23
                     Hazardous Waste Operations and Emergency Response .................................. 23
                     Hazardous Waste Cleanup Workers .................................................................. 25
                     New Technology Programs............................................................................... 26
                     Hazardous Waste—Emergency Responders ..................................................... 26

Subpart I            Personal Protective Equipment ..................................................................... 30
                     Personal Protective Equipment ......................................................................... 30
                     Respiratory Protection ...................................................................................... 30
                     Respiratory Protection for M Tuberculosis ...................................................... 31

Subpart J            General Environmental Controls .................................................................. 32
                     Temporary Labor Camps .................................................................................. 32
                     Specifications for Accident Prevention Signs and Tags ................................... 32
                     Permit Required Confined Spaces .................................................................... 32
                     The Control of Hazardous Energy (Lockout/Tagout) ....................................... 33
                     Lockout or Tagout Devices Removed .............................................................. 34
                     Outside Personnel ............................................................................................. 34

Subpart K            Medical Services and First Aid ..................................................................... 34
                     Medical Services and First Aid ........................................................................ 34




                                                                                                        Index of Training Requirements
10

                                                                                                                                                    Page

Subpart L                           Fire Protection ............................................................................................... 34
                                    Fire Protection ................................................................................................. 34
                                    Fire Brigades.................................................................................................... 34
                                    Training and Education.................................................................................... 35
                                    Portable Fire Extinguishers ............................................................................. 35
                                    Fixed Extinguishing Systems .......................................................................... 35
                                    Fire Detection Systems .................................................................................... 36
                                    Employee Alarm Systems ................................................................................ 36

Subpart N                           Materials Handling and Storage .................................................................. 36
                                    Servicing of Multi-Piece and Single-Piece Rim Wheels ................................. 36
                                    Powered Industrial Trucks ............................................................................... 38
                                    Moving the Load ............................................................................................. 38
                                    Crawler Locomotives and Truck Cranes ......................................................... 38

Subpart O                           Machinery and Machine Guarding ............................................................. 38
                                    Mechanical Power Presses............................................................................... 38
                                    Mechanical Power Presses—Instructions to Operators ................................... 38
                                    Training of Maintenance Personnel ................................................................. 38
                                    Operator Training ............................................................................................ 39
                                    Forging Machines ............................................................................................ 39

Subpart Q                           Welding, Cutting, and Brazing ..................................................................... 39
                                    General Requirements ..................................................................................... 39
                                    Oxygen—Fuel Gas Welding and Cutting ........................................................ 39
                                    Arc Welding and Cutting ................................................................................. 39
                                    Resistance Welding .......................................................................................... 39

Subpart R                           Special Industries ........................................................................................... 39
                                    Pulp, Paper, and Paperboard Mills .................................................................. 39
                                    Laundry Machinery and Operating Rules ....................................................... 40
                                    Sawmills .......................................................................................................... 40
                                    Logging ............................................................................................................ 40
                                    Telecommunications ........................................................................................ 41
                                    Derrick Trucks ................................................................................................. 41
                                    Cable Fault Locating ....................................................................................... 41
                                    Guarding Manholes ......................................................................................... 41
                                    Joint Power and Telecommunication Manholes .............................................. 42
                                    Tree Trimming—Electrical Hazards................................................................ 42
                                    Electric Power Generation, Transmission, and Distribution ........................... 42
                                    Grain Handling Facilities................................................................................. 43
                                    Entry Into Bins, Silos, and Tanks .................................................................... 43
                                    Contractors ...................................................................................................... 43

Subpart S                           Electrical Safety-Related Work Practices ................................................... 44
                                    Content of Training .......................................................................................... 44

Subpart T                           Commercial Diving Operations .................................................................... 44
                                    Qualifications of Dive Team ............................................................................ 44

Training Requirements in OSHA Standards and Training Guidelines
11

                                                                                                                              Page

Subpart Z   Toxic and Hazardous Substances ................................................................. 44
            Asbestos ........................................................................................................... 44
            4-Nitrobiphenyl ............................................................................................... 45
            Alpha-Naphthylamine ..................................................................................... 45
            Methyl Chloromethyl Ether ............................................................................. 45
            3, 3'-Dichlorobenzidine (and its salts) ............................................................. 45
            Bis-Chloromethyl Ether ................................................................................... 45
            Beta-Napthylamine .......................................................................................... 45
            Benzidine ......................................................................................................... 45
            4-Aminodiphenyl ............................................................................................. 45
            Ethyleneimine .................................................................................................. 45
            Beta-Propiolactone .......................................................................................... 45
            2-Acetylaminofluorene .................................................................................... 45
            4-Dimethylaminoazobenzene .......................................................................... 45
            N-Nitrosodimethylamine ................................................................................. 45
            Vinyl Chloride ................................................................................................. 46
            Inorganic Arsenic ............................................................................................. 46
            Lead ................................................................................................................. 47
            Cadmium ......................................................................................................... 47
            Benzene ........................................................................................................... 48
            Coke Oven Emissions ...................................................................................... 49
            Bloodborne Pathogens ..................................................................................... 49
            Cotton Dust ...................................................................................................... 51
            1,2-Dibromo-3-Chloropropane ........................................................................ 51
            Acrylonitrile (Vinyl Cyanide) .......................................................................... 52
            Ethylene Oxide ................................................................................................ 52
            Formaldehyde .................................................................................................. 53
             4, 4' Methylenedianiline ................................................................................. 53
            Ionizing Radiation Testing ............................................................................... 54
            Posting ............................................................................................................. 54
            Hazard Communication ................................................................................... 54
            Occupational Exposure to Hazardous Chemicals in Laboratories .................. 54




                                                                                                     Index of Training Requirements
12       Maritime Training Requirements
                                                                                                                                                    Page

Part 1915 Shipyard
Employment                         29 CFR Parts 1915, 1917, 1918
Subpart A                          General Provisions ......................................................................................... 55
                                   Commercial Diving Operations ....................................................................... 55
                                   Competent Person ............................................................................................ 55

Subpart B                          Explosive and Other Dangerous Atmospheres ............................................ 56
                                   Confined and Enclosed Spaces ........................................................................ 56
                                   Precautions Before Entering ............................................................................ 57
                                   Cleaning and Other Cold Work ....................................................................... 58
                                   Certification Before Hot Work Is Begun ......................................................... 58
                                   Maintaining Gas Free Conditions, Ship Repairing .......................................... 58

Subpart C                          Surface Preparation and Preservation ........................................................ 58
                                   Painting ............................................................................................................ 58
                                   Flammable Liquids .......................................................................................... 59

 Subpart D                         Welding, Cutting, and Heating ..................................................................... 59
                                   Fire Prevention ................................................................................................ 59
                                   Welding, Cutting, and Heating in Way of Preservative Coatings .................... 59
                                   Welding, Cutting and Heating of Hollow Metal Containers
                                   and Structures Not Covered by 1915.12 .......................................................... 60
                                   Gas Welding and Cutting ................................................................................. 60
                                   Arc Welding and Cutting ................................................................................. 60
                                   Uses of Fissionable Material ........................................................................... 61

Subpart E                          Scaffolds, Ladders and Other Working Surfaces ....................................... 61
                                   Scaffolds or Staging ......................................................................................... 61

Subpart F                          General Working Conditions ........................................................................ 61
                                   Work On Or In The Vicinity of Radar and Radio ............................................ 61
                                   First-Aid .......................................................................................................... 61

Subpart G                          Gear and Equipment for Rigging and Materials Handling ....................... 61
                                   Ropes, Chains, and Slings ............................................................................... 61
                                   Use of Gear ...................................................................................................... 61
                                   Qualifications of Operators ............................................................................. 61

Subpart H                          Tools and Related Equipment....................................................................... 61
                                   Powder Actuated Fastening Tools ................................................................... 61
                                   Internal Combustion Engines, Other Than Ships’ Equipment......................... 62

Subpart I                          Personal Protective Equipment .................................................................... 62
                                   General Requirements ..................................................................................... 62
                                   Respiratory Protection ..................................................................................... 63
                                   Personal Fall Arrest Systems ........................................................................... 63
                                   Positioning Device Systems ............................................................................ 63


Training Requirements in OSHA Standards and Training Guidelines
13

                                                                                                                                     Page


Subpart K          Portable, Unfired Pressure Vessels, Drums, and Containers,
                   Other than Ships’ Equipment ....................................................................... 63
                   Portable Air Receivers and Other Unfired Pressure Vessels ........................... 63

Subpart Z          Toxic and Hazardous Substances ................................................................. 63
                   Asbestos ........................................................................................................... 63
                   13 Carcinogens ................................................................................................ 64
                   Vinyl Chloride ................................................................................................ 64
                   Inorganic Arsenic ............................................................................................. 64
                   Lead ................................................................................................................. 64
                   Cadmium ......................................................................................................... 64
                   Benzene ........................................................................................................... 64
                   Bloodborne Pathogens ..................................................................................... 64
                   1,2-Dibromo-3-Chloropropane ........................................................................ 65
                   Acrylonitrile..................................................................................................... 65
                   Ethylene Oxide ................................................................................................ 65
                   Formaldehyde .................................................................................................. 65
                   Methylenedianiline .......................................................................................... 65
                   Ionizing Radiation ........................................................................................... 65
                   Hazard Communication ................................................................................... 65
                   Occupational Exposure to Hazardous Chemicals in Laboratories .................. 65
Part 1917 Marine
Terminals
Subpart A          Scope and Definitions .................................................................................... 65
                   Commercial Diving Operations ....................................................................... 65
                   Electrical Safety-Related Work Practices ........................................................ 65
                   Grain Handling Facilities................................................................................. 65
                   Hazard Communication ................................................................................... 65
                   Ionizing Radiation ........................................................................................... 65
                   Hearing Protection ........................................................................................... 65
                   Respiratory Protection ..................................................................................... 65
                   Servicing Multi-Piece and Single-Piece Rim Wheels ..................................... 65
                   Toxic and Hazardous Substances .................................................................... 66

Subpart B          Marine Terminal Operations ........................................................................ 66
                   Hazardous Atmospheres and Substances ......................................................... 66
                   Fumigants, Pesticides, Insecticides, and Hazardous Preservatives ................. 66
                   Personnel ......................................................................................................... 66
                   Hazard Communication ................................................................................... 66
                   Emergency Action Plans .................................................................................. 67

Subpart C          Cargo Handling Gear and Equipment ........................................................ 67
                   General Rules Applicable to Vehicles ............................................................. 67

Subpart D          Specialized Terminals .................................................................................... 67
                   Terminal facilities—Handling Menhaden and Similar Species of Fish .......... 67



                                                                                                         Maritime Training Requirements
14

                                                                                                                                             Page

                                   Related Terminal Operations and Equipment ............................................ 67
                                   Welding, Cutting, and Heating (Hot Work) ..................................................... 67
Part 1918 Longshoring

Subpart A                          Scope and Definitions .................................................................................... 68
                                   Commercial Diving Operations ...................................................................... 68
                                   Electrical Safety-Related Work Practices ........................................................ 68
                                   Hazard Communication ................................................................................... 68
                                   Ionizing Radiation .......................................................................................... 68
                                   Hearing Protection ........................................................................................... 68
                                   Respiratory Protection ..................................................................................... 68
                                   Toxic and Hazardous Substances .................................................................... 68

Subpart H                          Handling Cargo ............................................................................................. 68
                                   Containerized Cargo Operations—Fall Protection systems ............................ 68

Subpart I                          General Working Conditions ....................................................................... 68
                                   Hazardous Atmospheres and Substances ......................................................... 68
                                   Ventilation and Atmospheric Conditions and Fumigants ............................... 68
                                   First-Aid and Life Saving Facilities ................................................................ 68
                                   Qualifications of Machinery Operators ........................................................... 68




Training Requirements in OSHA Standards and Training Guidelines
15    Construction Training Requirements
                                                                                                                                      Page
                      29 CFR Part 1926

Subpart C             General Safety and Health Provisions ......................................................... 69
                      General Safety and Health Provisions ............................................................. 69
                      Safety Training and Education ........................................................................ 69
                      Employee Emergency Action Plans ................................................................ 70

Subpart D             Occupational Health and Environmental Controls .................................... 70
                      Medical Services and First-Aid ....................................................................... 70
                      Ionizing Radiation ........................................................................................... 70
                      Nonionizing Radiation ..................................................................................... 70
                      Gases, Vapors, Fumes, Dusts, and Mists ......................................................... 70
                      Hazard Communication ................................................................................... 70
                      Methylenedianiline .......................................................................................... 71
                      Lead in Construction ....................................................................................... 71
                      Process Safety Management of Highly Hazardous Chemicals ....................... 72
                      Hazardous Waste Operations and Emergency Response ................................. 72

Subpart E             Personal Protective and Life Saving Equipment ........................................ 72
                      Hearing Protection ........................................................................................... 72
                      Respiratory Protection ..................................................................................... 72

Subpart F             Fire Protection and Prevention .................................................................... 72
                      Fire Protection ................................................................................................. 72

Subpart G             Signs, Signals, and Barricades ...................................................................... 72
                      Signaling .......................................................................................................... 72

Subpart I             Tools—Hand and Power ............................................................................... 72
                      Powder-Operated Hand Tools .......................................................................... 72
                      Woodworking Tools ......................................................................................... 73

Subpart J             Welding and Cutting ..................................................................................... 73
                      Gas Welding and Cutting ................................................................................. 73
                      Arc Welding and Cutting ................................................................................. 74
                      Fire Prevention ................................................................................................ 75
                      Welding, Cutting, and Heating In Way of Preservative Coatings ................... 75

Subpart K             Electrical ......................................................................................................... 75
                      Ground Fault Protection .................................................................................. 75

Subpart L             Scaffolding ...................................................................................................... 75
                      Scaffolding—Training Requirements .............................................................. 75

Subpart M             Fall Protection ................................................................................................ 76
                      Fall Protection—Training Requirements ......................................................... 76




                                                                                                       Construction Training Requirements
16

                                                                                                                                                    Page

Subpart N                          Cranes, Derricks, Hoists, Elevators, and Conveyors.................................. 76
                                   Cranes and Derricks......................................................................................... 76
                                   Material Hoists, Personnel Hoists, and Elevators............................................ 77

Subpart O                          Motor Vehicles, Mechanized Equipment, and Marine Operations ........... 77
                                   Material Handling Equipment ......................................................................... 77
                                   Site Clearing .................................................................................................... 77

Subpart P                          Excavations .................................................................................................... 77
                                   General Protection Requirements .................................................................... 77

Subpart Q                          Concrete and Masonry Construction .......................................................... 78
                                   Concrete and Masonry Construction ............................................................... 78

Subpart R                          Steel Erection ................................................................................................. 78
                                   Bolting, Riveting, Fitting-up, and Plumbing-up .............................................. 78

Subpart S                          Underground Construction, Caissons, Cofferdams, and
                                   Compressed Air .............................................................................................. 78
                                   Underground Construction .............................................................................. 78
                                   Compressed Air ............................................................................................... 80

Subpart T                          Demolition ...................................................................................................... 80
                                   Preparatory Operations .................................................................................... 80
                                   Chutes .............................................................................................................. 81
                                   Mechanical Demolition ................................................................................... 81

Subpart U                          Blasting and Use of Explosives ..................................................................... 81
                                   General Provisions ........................................................................................... 81
                                   Blaster Qualifications ...................................................................................... 81
                                   Surface Transportation of Explosives .............................................................. 81
                                   Firing the Blast ................................................................................................ 82

Subpart V                          Power Transmission and Distribution ......................................................... 82
                                   General Requirements ..................................................................................... 82
                                   Overhead Lines ................................................................................................ 83
                                   Underground Lines .......................................................................................... 83
                                   Construction in Energized Substations ............................................................ 83

Subpart X                          Stairways and Ladders .................................................................................. 83
                                   Ladders ............................................................................................................ 83
                                   Training Requirements .................................................................................... 83
Subpart Y                          Diving .............................................................................................................. 84
                                   Commercial Diving Operations ....................................................................... 84

Subpart Z                          Toxic and Hazardous Substances ................................................................. 84
                                   Asbestos ........................................................................................................... 84
                                   13 Carcinogens ................................................................................................ 84

Training Requirements in OSHA Standards and Training Guidelines
17

                                                                                                                           Page

Subpart Z   Vinyl Chloride ................................................................................................. 85
            Inorganic Arsenic ............................................................................................. 85
            Cadmium ......................................................................................................... 85
            Benzene ........................................................................................................... 85
            Coke Oven Emissions ...................................................................................... 85
            1,2-Dibromo-3-Chloropropane ........................................................................ 85
            Acrylonitrile..................................................................................................... 85
            Ethylene Oxide ................................................................................................ 85
            Formaldehyde .................................................................................................. 85
            Methylene Chloride ......................................................................................... 85




                                                                                             Construction Training Requirements
18      Agricultural Training Requirements
                                                                                                                                                   Page
                                   29 CFR Part 1928

Subpart B                          Applicability of Standards ............................................................................ 86
                                   Temporary Labor Camps ................................................................................. 86
                                   Logging ............................................................................................................ 86
                                   Hazard Communication ................................................................................... 86
                                   Cadmium ......................................................................................................... 86

Subpart C                          Roll-Over Protective Structures ................................................................... 86
                                   Roll-over protective structures (ROPS) for tractors used in
                                    agricultural operations ................................................................................... 86
Subpart D                          Safety for Agricultural Equipment .............................................................. 86
                                   Guarding of farm field equipment, farmstead equipment, and cotton gins ..... 86

Subpart M                          Occupational Health ...................................................................................... 87
                                   Cadmium ......................................................................................................... 87




Training Requirements in OSHA Standards and Training Guidelines
19    Federal Employee Programs Training Requirements
                                                                                                                                   Page

                     29 CFR Part 1960

Subpart B            Financial Management .................................................................................. 88

Subpart D            Inspection and Abatement ............................................................................ 88
                     Qualifications of Safety and Health Inspectors and Agency Inspections ........ 88

Subpart E            General Services Administration and Other Federal Agencies ................. 88
                     Safety and Health Services .............................................................................. 88

Subpart F            Occupational Safety and Health Committees ............................................. 88
                     Agency Responsibilities .................................................................................. 88

Subpart H            Training of:
                     Top Management ............................................................................................. 88
                     Supervisors ...................................................................................................... 88
                     Safety and Health Specialists .......................................................................... 89
                     Safety and Health Inspectors ........................................................................... 89
                     Collateral Duty Safety and Health Personnel and Committee Members ........ 89
                     Employees and Employee Representatives ..................................................... 89
                     Training Assistance .......................................................................................... 90

Subpart K            Federal Safety and Health Councils............................................................. 90
                     Role of the Secretary ....................................................................................... 90
                     Objectives of Field Councils ........................................................................... 90




                                                                                    Federal Employee Programs Training Requirements
20      General Industry Training Requirements

  The following training requirements have been excerpted from Title 29,
Code of Federal Regulations Part 1910. Note that additional training
requirements may appear in certain other standards (ANSI, NFPA, etc.)
adopted by reference in Part 1910 and therefore mandatory.

Subject and Standard                Training Requirement
Number
Employee Emergency                     (i) Before implementing the emergency action plan, the employer shall desig-
Plans and Fire                      nate and train a sufficient number of persons to assist in the safe and orderly
Prevention Plans                    emergency evacuation of employees.
1910.38(a)(5)(i), (ii)(a)              (ii) The employer shall review the plan with each employee covered by the
through (c) and (iii)               plan at the following times:
                                       (a) Initially when the plan is developed,
                                       (b) Whenever the employee’s responsibilities or designated actions under the
                                    plan change, and
                                       (c) Whenever the plan is changed.
                                       (iii) The employer shall review with each employee upon initial assignment
                                    those parts of the plan which the employee must know to protect the employee
                                    in the event of an emergency. The written plan shall be kept at the workplace
                                    and made available for employee review. For those employers with 10 or fewer
                                    employees the plan may be communicated orally to employees and the
                                    employer need not maintain a written plan.
1910.38(b)(4)(i) and (ii)              (i) The employer shall apprise employees of the fire hazards of the materials
                                    and processes to which they are exposed.
                                       (ii) The employer shall review with each employee upon initial assignment
                                    those parts of the fire prevention plan which the employee must know to protect
                                    the employee in the event of an emergency. The written plan shall be kept in the
                                    workplace and made available for employee review. For those employers with
                                    10 or fewer employees, the plan may be communicated orally to employees and
                                    the employer need not maintain a written plan.
Powered Platforms                      (i) Working platforms shall be operated only by persons who are proficient in
for Building                        the operation, safe use and inspection of the particular working platform to be
Maintenance—                        operated.
Operations Training
                                       (ii) All employees who operate working platforms shall be trained in the
1910.66(i), (ii) and
                                    following:
(ii)(A) through (E), and
(iii) through (v)                      (A) Recognition of, and preventive measures for, the safety hazards
                                    associated with their individual work tasks.
                                       (B) General recognition and prevention of safety hazards associated with the
                                    use of working platforms, including the provisions in the section relating to the
                                    particular working platform to be operated.
                                       (C) Emergency action plan procedures required in paragraph (e)(9) of this
                                    section.
                                       (D) Work procedures required in paragraph (i)(1)(iv) of this section.
                                       (E) Personal fall arrest system inspection, care, use and system performance.


Training Requirements in OSHA Standards and Training Guidelines
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Osha 2254 training_requirements

  • 1. Training Requirements in OSHA Standards and Training Guidelines U.S. Department of Labor Occupational Safety and Health Administration OSHA 2254 1998 (Revised) Training Requirements in OSHA Standards and Training Guidelines
  • 2. This informational booklet is intended to provide a generic, non-exhaustive overview of a particular standards-related topic. This publication does not itself alter or determine compliance responsibilities, which are set forth in OSHA standards themselves, and the Occupational Safety and Health Act of 1970. Moreover, because interpretations and enforcement policy may change over time, for additional guidance on OSHA compliance requirements, the reader should consult current administrative interpretations and decisions by the Occupational Safety and Health Review Commission and the courts. Material contained in this publication is in the public domain and may be reproduced, fully or partially, without the permission of the Federal Government. Source credit is requested but not required. This information will be made available to sensory impaired individuals upon request. Voice phone: (202) 219-8615; Telecommunications Device for the Deaf (TDD) message referral phone: (800) 326-2577.
  • 3. Training Requirements in OSHA Standards and Training Guidelines U.S. Department of Labor Alexis M. Herman, Secretary Occupational Safety and Health Administration Charles N. Jeffress, Assistant Secretary OSHA 2254 1998 (Revised) Training Requirements in OSHA Standards and Training Guidelines
  • 4. i Contents Page Introduction ............................................................................................ iii Voluntary Training Guidelines ................................................................ 1 Index of Training Requirements ............................................................. 9 General Industry Training Requirements, 29 CFR Part 1910 ................ 9 Maritime Training Requirements, 29 CFR Parts 1915, 1917, 1918 .... 12 Construction Training Requirements, 29 CFR Part 1926 ..................... 15 Agricultural Training Requirements, 29 CFR Part 1928 ...................... 18 Federal Employee Programs Training Requirements, 29 CFR Part 1960 .............................................................................................. 19 General Industry Training Requirements ............................................. 20 Maritime Training Requirements ......................................................... 55 Shipyard Employment ...................................................................... 55 Marine Terminals .............................................................................. 65 Longshoring ...................................................................................... 68 Construction Training Requirements.................................................... 69 Agricultural Training Requirements ..................................................... 86 Federal Employee Programs Training Requirements .......................... 88 Suggested Readings in Industrial Safety and Health Training and Other Resources ............................................................................ 91 States with Approved Plans .................................................................. 92 OSHA Consultation Project Directory ................................................... 94 OSHA Area Offices ................................................................................ 95 OSHA Regional Offices ......................................................................... 96 Contents
  • 5. iii Introduction Many standards promulgated by the Occupational Safety and Health Admin- istration (OSHA) explicitly require the employer to train employees in the safety and health aspects of their jobs. Other OSHA standards make it the employer’s responsibility to limit certain job assignments to employees who are “certified,” “competent,” or “qualified”—meaning that they have had special previous training, in or out of the workplace. The term “designated” personnel means selected or assigned by the employer or the employer’s representative as being qualified to perform specific duties. These requirements reflect OSHA’s belief that training is an essential part of every employer’s safety and health program for protecting workers from injuries and illnesses. Many researchers conclude that those who are new on the job have a higher rate of accidents and injuries than more experienced workers. If ignorance of specific job hazards and of proper work practices is even partly to blame for this higher injury rate, then training will help to provide a solution. As an example of the trend in OSHA safety and health training requirements, the Process Safety Management of Highly Hazardous Chemicals standard (Title 29 Code of Federal Regulations Part 1910.119) contains several training require- ments. This standard was promulgated under the requirements of the Clean Air Act Amendments of 1990. The Process Safety Management Standard requires the employer to evaluate or verify that employees comprehend the training given to them. This means that the training to be given must have established goals and objectives regarding what is to be accomplished. Subsequent to the training, an evaluation would be conducted to verify that the employees understood the subjects presented or acquired the desired skills or knowledge. If the established goals and objectives of the training program were not achieved as expected, the employer than would revise the training program to make it more effective, or conduct more frequent refresher training or some combination of these. The requirements of the Process Safety Management Standard follow the concepts embodied in the OSHA training guidelines contained in this booklet. The length and complexity of OSHA standards may make it difficult to find all the references to training. So, to help employers, safety and health profession- als, training directors, and others with a need to know, OSHA’s training-related requirements have been excerpted and collected in this booklet. Requirements for posting information, warning signs, labels, and the like are excluded, as are most references to the qualifications of people assigned to test workplace condi- tions or equipment. It is usually a good idea for the employer to keep a record of all safety and health training. Records can provide evidence of the employer’s good faith and compliance with OSHA standards. Documentation can also supply an answer to one of the first questions an accident investigator will ask: “Was the injured employee trained to do the job?” Training in the proper performance of a job is time and money well spent, and the employer might regard it as an investment rather than an expense. An effective program of safety and health training for workers can result in fewer injuries and illnesses, better morale, and lower insurance premiums, among other benefits. Readers with questions concerning worker safety and health training should contact their OSHA Regional or Area office listed at the end of this publication. Training Requirements in OSHA Standards and Training Guidelines Introduction
  • 6. v Voluntary Training Guidelines I. Introduction ............................................................................................................................................... 1 A. Training Model ..................................................................................................................................... 1 B. Review Commission Implications ....................................................................................................... 1 II. Training Guidelines.................................................................................................................................... 2 A. Determining If Training is Needed....................................................................................................... 2 B. Identifying Training Needs .................................................................................................................. 3 C. Identifying Goals and Objectives ......................................................................................................... 3 D. Developing Learning Activities ........................................................................................................... 4 E. Conducting the Training ....................................................................................................................... 5 F. Evaluating Program Effectiveness ....................................................................................................... 5 G. Improving the Program ........................................................................................................................ 6 III. Matching Training to Employees .............................................................................................................. 6 A. Identifying Employees at Risk ............................................................................................................. 6 B. Training Employees at Risk ................................................................................................................. 7 IV. Conclusion ................................................................................................................................................. 8 Voluntary Training Guidelines
  • 7. 1 Voluntary Training Guidelines I. Introduction The Occupational Safety and Health Act of 1970 does not address specifically the responsibility of employers to provide health and safety information and instruction to employees, although Section 5(a)(2) does require that each employer “. . . shall comply with occupational safety and health standards pro- mulgated under this Act.” However, more than 100 of the Act’s current standards do contain training requirements. Therefore, the Occupational Safety and Health Administration has developed voluntary training guidelines to assist employers in providing the safety and health information and instruction needed for their employees to work at minimal risk to themselves, to fellow employees, and to the public. The guidelines are designed to help employers to: (1) determine whether a worksite problem can be solved by training; (2) determine what training, if any, is needed; (3) identify goals and objectives for the training; (4) design learning activities; (5) conduct training; (6) determine the effectiveness of the training; and (7) revise the training program based on feedback from employees, supervisors, and others. The development of the guidelines is part of an agency-wide objective to encourage cooperative, voluntary safety and health activities among OSHA, the business community, and workers. These voluntary programs include training and education, consultation, voluntary protection programs, and abatement assistance. A. Training Model The guidelines provide employers with a model for designing, conducting, evaluating, and revising training programs. The training model can be used to develop training programs for a variety of occupational safety and health hazards identified at the workplace. Additionally, it can assist employers in their efforts to meet the training requirements in current or future occupational safety and health standards. A training program designed in accordance with these guidelines can be used to supplement and enhance the employer’s other education and training activities. The guidelines afford employers significant flexibility in the selection of content and training and program design. OSHA encourages a personalized approach to the informational and instructional programs at individual worksites, thereby enabling employers to provide the training that is most needed and applicable to local working conditions. Assistance with training programs or the identification of resources for training is available through such organizations as OSHA full-service Area Offices, State agencies which have their own OSHA-approved occupational safety and health programs, OSHA-funded State onsite consultation programs for employers, local safety councils, the OSHA Office of Training and Education, and OSHA-funded New Directions grantees. B. Review Comission OSHA does not intend to make the guidelines mandatory. And they should not Implications be used by employers as a total or complete guide in training and education matters which can result in enforcement proceedings before the Occupational Safety and Health Review Commission. However, employee training programs are always an issue in Review Commission cases which involve alleged viola- tions of training requirements contained in OSHA standards. Voluntary Training Guidelines
  • 8. 2 The adequacy of employee training may also become an issue in contested cases where the affirmative defense of unpreventable employee misconduct is raised. Under case law well-established in the Commission and the courts, an employer may successfully defend against an otherwise valid citation by demon- strating that all feasible steps were taken to avoid the occurrence of the hazard, and that actions of the employee involved in the violation were a departure from a uniformly and effectively enforced work rule of which the employee had either actual or constructive knowledge. In either type of case, the adequacy of the training given to employees in connection with a specific hazard is a factual matter which can be decided only by considering all the facts and circumstances surrounding the alleged violation. The general guidelines in this publication are not intended, and cannot be used, as evidence of the appropriate level of training in litigation involving either the training requirements of OSHA standards or affirmative defenses based upon employer training programs. II. Training Guidelines OSHA’s training guidelines follow a model that consists of: A. Determining if Training is Needed B. Identifying Training Needs C. Identifying Goals and Objectives D. Developing Learning Activities E. Conducting the Training F. Evaluating Program Effectiveness G. Improving the Program The model is designed to be one that even the owner of a business with very few employees can use without having to hire a professional trainer or purchase expensive training materials. Using this model, employers or supervisors can develop and administer safety and health training programs that address prob- lems specific to their own business, fulfill the learning needs of their own em- ployees, and strengthen the overall safety and health program of the workplace. A. Determining if The first step in the training process is a basic one: to determine whether a Training is Needed problem can be solved by training. Whenever employees are not performing their jobs properly, it is often assumed that training will bring them up to stan- dard. However, it is possible that other actions (such as hazard abatement or the implementation of engineering controls) would enable employees to perform their jobs properly. Ideally, safety and health training should be provided before problems or accidents occur. This training would cover both general safety and health rules and work procedures, and would be repeated if an accident or near miss incident occurred. Problems that can be addressed effectively by training include those that arise from lack of knowledge of a work process, unfamiliarity with equipment, or incorrect execution of a task. Training is less effective (but still can be used) for problems arising from an employee’s lack of motivation or lack of attention to Training Requirements in OSHA Standards and Training Guidelines
  • 9. 3 the job. Whatever its purpose, training is most effective when designed in relation to the goals of the employer’s total safety and health program. B. Identifying Training If the problem is one that can be solved, in whole or in part, by training then Needs the next step is to determine what training is needed. For this, it is necessary to identify what the employee is expected to do and in what ways, if any, the employee’s performance is deficient. This information can be obtained by conducting a job analysis which pinpoints what an employee needs to know in order to perform a job. When designing a new training program, or preparing to instruct an em- ployee in an unfamiliar procedure or system, a job analysis can be developed by examining engineering data on new equipment or the safety data sheets on unfamiliar substances. The content of the specific Federal or State OSHA stan- dards applicable to a business can also provide direction in developing training content. Another option is to conduct a Job Hazard Analysis (see OSHA 3071, same title, 1981). This is a procedure for studying and recording each step of a job, identifying existing or potential hazards, and determining the best way to perform the job in order to reduce or eliminate the risks. Information obtained from a Job Hazard Analysis can be used as the content for the training activity. If an employer’s learning needs can be met by revising an existing training program rather than developing a new one, or if the employer already has some knowledge of the process or system to be used, appropriate training content can be developed through such means as: 1. Using company accident and injury records to identify how accidents occur and what can be done to prevent them from recurring. 2. Requesting employees to provide, in writing and in their own words, de- scriptions of their jobs. These should include the tasks performed and the tools, materials and equipment used. 3. Observing employees at the worksite as they perform tasks, asking about the work, and recording their answers. 4. Examining similar training programs offered by other companies in the same industry, or obtaining suggestions from such organizations as the National Safety Council (which can provide information on Job Hazard Analysis), the Bureau of Labor Statistics, OSHA approved State programs, OSHA full service Area Offices, OSHA-funded State consultation programs, or the OSHA Office of Training and Education. The employees themselves can provide valuable information on the training they need. Safety and health hazards can be identified through the employees’ responses to such questions as whether anything about their jobs frightens them, if they have had any near-miss incidents, if they feel they are taking risks, or if they believe that their jobs involve hazardous operations or substances. C. Identifying Goals and Once the kind of training that is needed has been determined, it is equally Objectives important to determine what kind of training is not needed. Employees should be made aware of all the steps involved in a task or procedure, but training should focus on those steps on which improved performance is needed. This avoids unnecessary training and tailors the training to meet the needs of the employees. Voluntary Training Guidelines
  • 10. 4 Once the employees’ training needs have been identified, employers can then prepare objectives for the training. Instructional objectives, if clearly stated, will tell employers what they want their employees to do, to do better, or to stop doing. Learning objectives do not necessarily have to be written, but in order for the training to be as successful as possible, clear and measurable objectives should be thought out before the training begins. For an objective to be effective it should identify as precisely as possible what the individuals will do to demonstrate that they have learned, or that the objective has been reached. They should also describe the important conditions under which the individual will demonstrate competence and define what constitutes acceptable performance. Using specific, action-oriented language, the instructional objectives should describe the preferred practice or skill and its observable behavior. For example, rather than using the statement: “The employee will understand how to use a respirator” as an instructional objective, it would be better to say: “The em- ployee will be able to describe how a respirator works and when it should be used.” Objectives are most effective when worded in sufficient detail that other qualified persons can recognize when the desired behavior is exhibited. D. Developing Learning Once employers have stated precisely what the objectives for the training Activities program are, then learning activities can be identified and described. Learning activities enable employees to demonstrate that they have acquired the desired skills and knowledge. To ensure that employees transfer the skills or knowledge from the learning activity to the job, the learning situation should simulate the actual job as closely as possible. Thus, employers may want to arrange the objectives and activities in a sequence which corresponds to the order in which the tasks are to be performed on the job, if a specific process is to be learned. For instance, if an employee must learn the beginning processes of using a machine, the sequence might be: (1) to check that the power source is connected; (2) to ensure that the safety devices are in place and are operative; (3) to know when and how to throw the switch; and so on. A few factors will help to determine the type of learning activity to be incor- porated into the training. One aspect is the training resources available to the employer. Can a group training program that uses an outside trainer and film be organized, or should the employer personally train the employees on a one-to- one basis? Another factor is the kind of skills or knowledge to be learned. Is the learning oriented toward physical skills (such as the use of special tools) or toward mental processes and attitudes? Such factors will influence the type of learning activity designed by employers. The training activity can be group- oriented, with lectures, role play, and demonstrations; or designed for the individual as with self-paced instruction. The determination of methods and materials for the learning activity can be as varied as the employer’s imagination and available resources will allow. The employer may want to use charts, diagrams, manuals, slides, films, viewgraphs (overhead transparencies), videotapes, audiotapes, or simply blackboard and chalk, or any combination of these and other instructional aids. Whatever the method of instruction, the learning activities should be developed in such a way that the employees can clearly demonstrate that they have acquired the desired skills or knowledge. Training Requirements in OSHA Standards and Training Guidelines
  • 11. 5 E. Conducting the With the completion of the steps outlined above, the employer is ready to Training begin conducting the training. To the extent possible, the training should be presented so that its organization and meaning are clear to the employees. To do so, employers or supervisors should: (1) provide overviews of the material to be learned; (2) relate, wherever possible, the new information or skills to the employee’s goals, interests, or experience; and (3) reinforce what the employees learned by summarizing the program’s objectives and the key points of informa- tion covered. These steps will assist employers in presenting the training in a clear, unambiguous manner. In addition to organizing the content, employers must also develop the struc- ture and format of the training. The content developed for the program, the nature of the workplace or other training site, and the resources available for training will help employers determine for themselves the frequency of training activities, the length of the sessions, the instructional techniques, and the individual(s) best qualified to present the information. In order to be motivated to pay attention and learn the material that the em- ployer or supervisor is presenting, employees must be convinced of the impor- tance and relevance of the material. Among the ways of developing motivation are: (1) explaining the goals and objectives of instruction; (2) relating the train- ing to the interests, skills, and experiences of the employees; (3) outlining the main points to be presented during the training session(s); and (4) pointing out the benefits of training (e.g., the employee will be better informed, more skilled, and thus more valuable both on the job and on the labor market; or the employee will, if he or she applies the skills and knowledge learned, be able to work at reduced risk). An effective training program allows employees to participate in the training process and to practice their skills or knowledge. This will help to ensure that they are learning the required knowledge or skills and permit correction if necessary. Employees can become involved in the training process by participat- ing in discussions, asking questions, contributing their knowledge and expertise, learning through hands-on experiences, and through role-playing exercises. F. Evaluating Program To make sure that the training program is accomplishing its goals, an evalua- Effectiveness tion of the training can be valuable. Training should have, as one of its critical components, a method of measuring the effectiveness of the training. A plan for evaluating the training session(s), either written or thought-out by the employer, should be developed when the course objectives and content are developed. It should not be delayed until the training has been completed. Evaluation will help employers or supervisors determine the amount of learning achieved and whether an employee’s performance has improved on the job. Among the methods of evaluating training are: (1) Student opinion. Questionnaires or informal discussions with employees can help employers determine the rel- evance and appropriateness of the training program; (2) Supervisors’ observa- tions. Supervisors are in good positions to observe an employee’s performance both before and after the training and note improvements or changes; and (3) Workplace improvements. The ultimate success of a training program may be changes throughout the workplace that result in reduced injury or accident rates. Voluntary Training Guidelines
  • 12. 6 However it is conducted, an evaluation of training can give employers the information necessary to decide whether or not the employees achieved the desired results, and whether the training session should be offered again at some future date. G. Improving the If, after evaluation, it is clear that the training did not give the employees the Program level of knowledge and skill that was expected, then it may be necessary to revise the training program or provide periodic retraining. At this point, asking questions of employees and of those who conducted the training may be of some help. Among the questions that could be asked are: (1) Were parts of the content already known and, therefore, unnecessary? (2) What material was confusing or distracting? (3) Was anything missing from the program? (4) What did the employees learn, and what did they fail to learn? It may be necessary to repeat steps in the training process, that is, to return to the first steps and retrace one’s way through the training process. As the program is evaluated, the employer should ask: (1) If a job analysis was conducted, was it accurate? (2) Was any critical feature of the job overlooked? (3) Were the impor- tant gaps in knowledge and skill included? (4) Was material already known by the employees intentionally omitted? (5) Were the instructional objectives presented clearly and concretely? (6) Did the objectives state the level of accept- able performance that was expected of employees? (7) Did the learning activity simulate the actual job? (8) Was the learning activity appropriate for the kinds of knowledge and skills required on the job? (9) When the training was presented, was the organization of the material and its meaning made clear? (10) Were the employees motivated to learn? (11) Were the employees allowed to participate actively in the training process? (12) Was the employer’s evaluation of the program thorough? A critical examination of the steps in the training process will help employers determine where course revision is necessary. III. Matching Training to While all employees are entitled to know as much as possible about the safety Employees and health hazards to which they are exposed, and employers should attempt to provide all relevant information and instruction to all employees, the resources for such an effort frequently are not, or are not believed to be, available. Thus, employers are often faced with the problem of deciding who is in the greatest need of information and instruction. One way to differentiate between employees who have priority needs for training and those who do not is to identify employee populations which are at higher levels of risk. The nature of the work will provide an indication that such groups should receive priority for information on occupational safety and health risks. A. Identifying One method of identifying employee populations at high levels of occupa- Employees at Risk tional risk (and thus in greater need of safety and health training) is to pinpoint hazardous occupations. Even within industries which are hazardous in general, there are some employees who operate at greater risk than others. In other cases the hazardousness of an occupation is influenced by the conditions under which it is performed, such as noise, heat or cold, or safety or health hazards in the surrounding area. In these situations, employees should be trained not only on Training Requirements in OSHA Standards and Training Guidelines
  • 13. 7 how to perform their job safely but also on how to operate within a hazardous environment. A second method of identifying employee populations at high levels of risk is to examine the incidence of accidents and injuries, both within the company and within the industry. If employees in certain occupational categories are experiencing higher accident and injury rates than other employees, training may be one way to reduce that rate. In addition, thorough accident investigation can identify not only specific employees who could benefit from training but also identify company-wide training needs. Research has identified the following variables as being related to a disproportion- ate share of injuries and illnesses at the worksite on the part of employees: 1. The age of the employee (younger employees have higher incidence rates). 2. The length of time on the job (new employees have higher incidence rates). 3. The size of the firm (in general terms, medium-size firms have higher incidence rates than smaller or larger firms). 4. The type of work performed (incidence and severity rates vary significantly by SIC Code). 5. The use of hazardous substances (by SIC Code). These variables should be considered when identifying employee groups for training in occupational safety and health. In summary, information is readily available to help employers identify which employees should receive safety and health information, education and training, and who should receive it before others. Employers can request assistance in obtaining information by contacting such organizations as OSHA Area Offices, the Bureau of Labor Statistics, OSHA approved State programs, State onsite consultation programs, the OSHA Office of Training and Education, or local safety councils. B. Training Employees Determining the content of training for employee populations at higher levels of at Risk risk is similar to determining what any employee needs to know, but more emphasis is placed on the requirements of the job and the possibility of injury. One useful tool for determining training content from job requirements is the Job Hazard Analysis described earlier. This procedure examines each step of a job, identifies existing or potential hazards, and determines the best way to perform the job in order to reduce or eliminate the hazards. Its key elements are: (1) job description; (2) job location; (3) key steps (preferably in the order in which they are performed); (4) tools, ma- chines and materials used; (5) actual and potential safety and health hazards associ- ated with these key job steps; and (6) safe and healthful practices, apparel, and equipment required for each job step. Material Safety Data Sheets (MSDS) can also provide information for training employees in the safe use of materials. These data sheets, developed by chemical manufacturers and importers, are supplied with manufacturing or construction materials and describe the ingredients of a product, its hazards, protective equipment to be used, safe handling procedures, and emergency first-aid responses. The infor- mation contained in these sheets can help employers identify employees in need of training (i.e., workers handling substances described in the sheets) and train employ- ees in safe use of the substances. Material Safety Data Sheets are generally available from suppliers, manufacturers of the substance, large employers who use the sub- stance on a regular basis, or they can be developed by employers or trade Voluntary Training Guidelines
  • 14. 8 associations. MSDS are particularly useful for those employers who are developing training on chemical use as required by OSHA’s Hazard Communication Standard. IV. Conclusion In an attempt to assist employers with their occupational health and safety training activities, OSHA has developed a set of training guidelines in the form of a model. This model is designed to help employers develop instructional programs as part of their total education and training effort. The model addresses the questions of who should be trained, on what topics, and for what purposes. It also helps employers determine how effective the program has been and enables them to identify employees who are in greatest need of education and training. The model is general enough to be used in any area of occupational safety and health training, and allows employers to determine for themselves the content and format of training. Use of this model in training activities is just one of many ways that employers can comply with the OSHA standards that relate to training and enhance the safety and health of their employees. Training Requirements in OSHA Standards and Training Guidelines
  • 15. 9 Index of Training Requirements General Industry Training Requirements 29 CFR Part 1910 Page Subpart E Means of Egress .............................................................................................. 20 Employee Emergency Plans and Fire Prevention Plans ................................... 20 Subpart F Powered Platforms, Manlifts, and Vehicle-Mounted Work Platforms ...... 20 Powered Platforms for Building Maintenance—Operations-Training ............. 20 Care and use Appendix C, Section 1 ................................................................ 21 Subpart G Occupational Health and Environmental Control ...................................... 21 DipTanks—Personal Protection ....................................................................... 21 Inspection, Maintenance, and Installation ........................................................ 21 Hearing Protection ............................................................................................ 21 Training Program .............................................................................................. 21 Subpart H Hazardous Materials ...................................................................................... 22 Flammable and Combustible Liquids ............................................................... 22 Explosives and Blasting Agents ....................................................................... 22 Bulk Delivery and Mixing Vehicles ................................................................. 22 Storage and Handling of Liquefied Petroleum Gases ...................................... 22 Process Safety Management of Highly Hazardous Chemicals ........................ 22 Contract Employer Responsibilities ................................................................. 23 Mechanical Integrity ......................................................................................... 23 Hazardous Waste Operations and Emergency Response .................................. 23 Hazardous Waste Cleanup Workers .................................................................. 25 New Technology Programs............................................................................... 26 Hazardous Waste—Emergency Responders ..................................................... 26 Subpart I Personal Protective Equipment ..................................................................... 30 Personal Protective Equipment ......................................................................... 30 Respiratory Protection ...................................................................................... 30 Respiratory Protection for M Tuberculosis ...................................................... 31 Subpart J General Environmental Controls .................................................................. 32 Temporary Labor Camps .................................................................................. 32 Specifications for Accident Prevention Signs and Tags ................................... 32 Permit Required Confined Spaces .................................................................... 32 The Control of Hazardous Energy (Lockout/Tagout) ....................................... 33 Lockout or Tagout Devices Removed .............................................................. 34 Outside Personnel ............................................................................................. 34 Subpart K Medical Services and First Aid ..................................................................... 34 Medical Services and First Aid ........................................................................ 34 Index of Training Requirements
  • 16. 10 Page Subpart L Fire Protection ............................................................................................... 34 Fire Protection ................................................................................................. 34 Fire Brigades.................................................................................................... 34 Training and Education.................................................................................... 35 Portable Fire Extinguishers ............................................................................. 35 Fixed Extinguishing Systems .......................................................................... 35 Fire Detection Systems .................................................................................... 36 Employee Alarm Systems ................................................................................ 36 Subpart N Materials Handling and Storage .................................................................. 36 Servicing of Multi-Piece and Single-Piece Rim Wheels ................................. 36 Powered Industrial Trucks ............................................................................... 38 Moving the Load ............................................................................................. 38 Crawler Locomotives and Truck Cranes ......................................................... 38 Subpart O Machinery and Machine Guarding ............................................................. 38 Mechanical Power Presses............................................................................... 38 Mechanical Power Presses—Instructions to Operators ................................... 38 Training of Maintenance Personnel ................................................................. 38 Operator Training ............................................................................................ 39 Forging Machines ............................................................................................ 39 Subpart Q Welding, Cutting, and Brazing ..................................................................... 39 General Requirements ..................................................................................... 39 Oxygen—Fuel Gas Welding and Cutting ........................................................ 39 Arc Welding and Cutting ................................................................................. 39 Resistance Welding .......................................................................................... 39 Subpart R Special Industries ........................................................................................... 39 Pulp, Paper, and Paperboard Mills .................................................................. 39 Laundry Machinery and Operating Rules ....................................................... 40 Sawmills .......................................................................................................... 40 Logging ............................................................................................................ 40 Telecommunications ........................................................................................ 41 Derrick Trucks ................................................................................................. 41 Cable Fault Locating ....................................................................................... 41 Guarding Manholes ......................................................................................... 41 Joint Power and Telecommunication Manholes .............................................. 42 Tree Trimming—Electrical Hazards................................................................ 42 Electric Power Generation, Transmission, and Distribution ........................... 42 Grain Handling Facilities................................................................................. 43 Entry Into Bins, Silos, and Tanks .................................................................... 43 Contractors ...................................................................................................... 43 Subpart S Electrical Safety-Related Work Practices ................................................... 44 Content of Training .......................................................................................... 44 Subpart T Commercial Diving Operations .................................................................... 44 Qualifications of Dive Team ............................................................................ 44 Training Requirements in OSHA Standards and Training Guidelines
  • 17. 11 Page Subpart Z Toxic and Hazardous Substances ................................................................. 44 Asbestos ........................................................................................................... 44 4-Nitrobiphenyl ............................................................................................... 45 Alpha-Naphthylamine ..................................................................................... 45 Methyl Chloromethyl Ether ............................................................................. 45 3, 3'-Dichlorobenzidine (and its salts) ............................................................. 45 Bis-Chloromethyl Ether ................................................................................... 45 Beta-Napthylamine .......................................................................................... 45 Benzidine ......................................................................................................... 45 4-Aminodiphenyl ............................................................................................. 45 Ethyleneimine .................................................................................................. 45 Beta-Propiolactone .......................................................................................... 45 2-Acetylaminofluorene .................................................................................... 45 4-Dimethylaminoazobenzene .......................................................................... 45 N-Nitrosodimethylamine ................................................................................. 45 Vinyl Chloride ................................................................................................. 46 Inorganic Arsenic ............................................................................................. 46 Lead ................................................................................................................. 47 Cadmium ......................................................................................................... 47 Benzene ........................................................................................................... 48 Coke Oven Emissions ...................................................................................... 49 Bloodborne Pathogens ..................................................................................... 49 Cotton Dust ...................................................................................................... 51 1,2-Dibromo-3-Chloropropane ........................................................................ 51 Acrylonitrile (Vinyl Cyanide) .......................................................................... 52 Ethylene Oxide ................................................................................................ 52 Formaldehyde .................................................................................................. 53 4, 4' Methylenedianiline ................................................................................. 53 Ionizing Radiation Testing ............................................................................... 54 Posting ............................................................................................................. 54 Hazard Communication ................................................................................... 54 Occupational Exposure to Hazardous Chemicals in Laboratories .................. 54 Index of Training Requirements
  • 18. 12 Maritime Training Requirements Page Part 1915 Shipyard Employment 29 CFR Parts 1915, 1917, 1918 Subpart A General Provisions ......................................................................................... 55 Commercial Diving Operations ....................................................................... 55 Competent Person ............................................................................................ 55 Subpart B Explosive and Other Dangerous Atmospheres ............................................ 56 Confined and Enclosed Spaces ........................................................................ 56 Precautions Before Entering ............................................................................ 57 Cleaning and Other Cold Work ....................................................................... 58 Certification Before Hot Work Is Begun ......................................................... 58 Maintaining Gas Free Conditions, Ship Repairing .......................................... 58 Subpart C Surface Preparation and Preservation ........................................................ 58 Painting ............................................................................................................ 58 Flammable Liquids .......................................................................................... 59 Subpart D Welding, Cutting, and Heating ..................................................................... 59 Fire Prevention ................................................................................................ 59 Welding, Cutting, and Heating in Way of Preservative Coatings .................... 59 Welding, Cutting and Heating of Hollow Metal Containers and Structures Not Covered by 1915.12 .......................................................... 60 Gas Welding and Cutting ................................................................................. 60 Arc Welding and Cutting ................................................................................. 60 Uses of Fissionable Material ........................................................................... 61 Subpart E Scaffolds, Ladders and Other Working Surfaces ....................................... 61 Scaffolds or Staging ......................................................................................... 61 Subpart F General Working Conditions ........................................................................ 61 Work On Or In The Vicinity of Radar and Radio ............................................ 61 First-Aid .......................................................................................................... 61 Subpart G Gear and Equipment for Rigging and Materials Handling ....................... 61 Ropes, Chains, and Slings ............................................................................... 61 Use of Gear ...................................................................................................... 61 Qualifications of Operators ............................................................................. 61 Subpart H Tools and Related Equipment....................................................................... 61 Powder Actuated Fastening Tools ................................................................... 61 Internal Combustion Engines, Other Than Ships’ Equipment......................... 62 Subpart I Personal Protective Equipment .................................................................... 62 General Requirements ..................................................................................... 62 Respiratory Protection ..................................................................................... 63 Personal Fall Arrest Systems ........................................................................... 63 Positioning Device Systems ............................................................................ 63 Training Requirements in OSHA Standards and Training Guidelines
  • 19. 13 Page Subpart K Portable, Unfired Pressure Vessels, Drums, and Containers, Other than Ships’ Equipment ....................................................................... 63 Portable Air Receivers and Other Unfired Pressure Vessels ........................... 63 Subpart Z Toxic and Hazardous Substances ................................................................. 63 Asbestos ........................................................................................................... 63 13 Carcinogens ................................................................................................ 64 Vinyl Chloride ................................................................................................ 64 Inorganic Arsenic ............................................................................................. 64 Lead ................................................................................................................. 64 Cadmium ......................................................................................................... 64 Benzene ........................................................................................................... 64 Bloodborne Pathogens ..................................................................................... 64 1,2-Dibromo-3-Chloropropane ........................................................................ 65 Acrylonitrile..................................................................................................... 65 Ethylene Oxide ................................................................................................ 65 Formaldehyde .................................................................................................. 65 Methylenedianiline .......................................................................................... 65 Ionizing Radiation ........................................................................................... 65 Hazard Communication ................................................................................... 65 Occupational Exposure to Hazardous Chemicals in Laboratories .................. 65 Part 1917 Marine Terminals Subpart A Scope and Definitions .................................................................................... 65 Commercial Diving Operations ....................................................................... 65 Electrical Safety-Related Work Practices ........................................................ 65 Grain Handling Facilities................................................................................. 65 Hazard Communication ................................................................................... 65 Ionizing Radiation ........................................................................................... 65 Hearing Protection ........................................................................................... 65 Respiratory Protection ..................................................................................... 65 Servicing Multi-Piece and Single-Piece Rim Wheels ..................................... 65 Toxic and Hazardous Substances .................................................................... 66 Subpart B Marine Terminal Operations ........................................................................ 66 Hazardous Atmospheres and Substances ......................................................... 66 Fumigants, Pesticides, Insecticides, and Hazardous Preservatives ................. 66 Personnel ......................................................................................................... 66 Hazard Communication ................................................................................... 66 Emergency Action Plans .................................................................................. 67 Subpart C Cargo Handling Gear and Equipment ........................................................ 67 General Rules Applicable to Vehicles ............................................................. 67 Subpart D Specialized Terminals .................................................................................... 67 Terminal facilities—Handling Menhaden and Similar Species of Fish .......... 67 Maritime Training Requirements
  • 20. 14 Page Related Terminal Operations and Equipment ............................................ 67 Welding, Cutting, and Heating (Hot Work) ..................................................... 67 Part 1918 Longshoring Subpart A Scope and Definitions .................................................................................... 68 Commercial Diving Operations ...................................................................... 68 Electrical Safety-Related Work Practices ........................................................ 68 Hazard Communication ................................................................................... 68 Ionizing Radiation .......................................................................................... 68 Hearing Protection ........................................................................................... 68 Respiratory Protection ..................................................................................... 68 Toxic and Hazardous Substances .................................................................... 68 Subpart H Handling Cargo ............................................................................................. 68 Containerized Cargo Operations—Fall Protection systems ............................ 68 Subpart I General Working Conditions ....................................................................... 68 Hazardous Atmospheres and Substances ......................................................... 68 Ventilation and Atmospheric Conditions and Fumigants ............................... 68 First-Aid and Life Saving Facilities ................................................................ 68 Qualifications of Machinery Operators ........................................................... 68 Training Requirements in OSHA Standards and Training Guidelines
  • 21. 15 Construction Training Requirements Page 29 CFR Part 1926 Subpart C General Safety and Health Provisions ......................................................... 69 General Safety and Health Provisions ............................................................. 69 Safety Training and Education ........................................................................ 69 Employee Emergency Action Plans ................................................................ 70 Subpart D Occupational Health and Environmental Controls .................................... 70 Medical Services and First-Aid ....................................................................... 70 Ionizing Radiation ........................................................................................... 70 Nonionizing Radiation ..................................................................................... 70 Gases, Vapors, Fumes, Dusts, and Mists ......................................................... 70 Hazard Communication ................................................................................... 70 Methylenedianiline .......................................................................................... 71 Lead in Construction ....................................................................................... 71 Process Safety Management of Highly Hazardous Chemicals ....................... 72 Hazardous Waste Operations and Emergency Response ................................. 72 Subpart E Personal Protective and Life Saving Equipment ........................................ 72 Hearing Protection ........................................................................................... 72 Respiratory Protection ..................................................................................... 72 Subpart F Fire Protection and Prevention .................................................................... 72 Fire Protection ................................................................................................. 72 Subpart G Signs, Signals, and Barricades ...................................................................... 72 Signaling .......................................................................................................... 72 Subpart I Tools—Hand and Power ............................................................................... 72 Powder-Operated Hand Tools .......................................................................... 72 Woodworking Tools ......................................................................................... 73 Subpart J Welding and Cutting ..................................................................................... 73 Gas Welding and Cutting ................................................................................. 73 Arc Welding and Cutting ................................................................................. 74 Fire Prevention ................................................................................................ 75 Welding, Cutting, and Heating In Way of Preservative Coatings ................... 75 Subpart K Electrical ......................................................................................................... 75 Ground Fault Protection .................................................................................. 75 Subpart L Scaffolding ...................................................................................................... 75 Scaffolding—Training Requirements .............................................................. 75 Subpart M Fall Protection ................................................................................................ 76 Fall Protection—Training Requirements ......................................................... 76 Construction Training Requirements
  • 22. 16 Page Subpart N Cranes, Derricks, Hoists, Elevators, and Conveyors.................................. 76 Cranes and Derricks......................................................................................... 76 Material Hoists, Personnel Hoists, and Elevators............................................ 77 Subpart O Motor Vehicles, Mechanized Equipment, and Marine Operations ........... 77 Material Handling Equipment ......................................................................... 77 Site Clearing .................................................................................................... 77 Subpart P Excavations .................................................................................................... 77 General Protection Requirements .................................................................... 77 Subpart Q Concrete and Masonry Construction .......................................................... 78 Concrete and Masonry Construction ............................................................... 78 Subpart R Steel Erection ................................................................................................. 78 Bolting, Riveting, Fitting-up, and Plumbing-up .............................................. 78 Subpart S Underground Construction, Caissons, Cofferdams, and Compressed Air .............................................................................................. 78 Underground Construction .............................................................................. 78 Compressed Air ............................................................................................... 80 Subpart T Demolition ...................................................................................................... 80 Preparatory Operations .................................................................................... 80 Chutes .............................................................................................................. 81 Mechanical Demolition ................................................................................... 81 Subpart U Blasting and Use of Explosives ..................................................................... 81 General Provisions ........................................................................................... 81 Blaster Qualifications ...................................................................................... 81 Surface Transportation of Explosives .............................................................. 81 Firing the Blast ................................................................................................ 82 Subpart V Power Transmission and Distribution ......................................................... 82 General Requirements ..................................................................................... 82 Overhead Lines ................................................................................................ 83 Underground Lines .......................................................................................... 83 Construction in Energized Substations ............................................................ 83 Subpart X Stairways and Ladders .................................................................................. 83 Ladders ............................................................................................................ 83 Training Requirements .................................................................................... 83 Subpart Y Diving .............................................................................................................. 84 Commercial Diving Operations ....................................................................... 84 Subpart Z Toxic and Hazardous Substances ................................................................. 84 Asbestos ........................................................................................................... 84 13 Carcinogens ................................................................................................ 84 Training Requirements in OSHA Standards and Training Guidelines
  • 23. 17 Page Subpart Z Vinyl Chloride ................................................................................................. 85 Inorganic Arsenic ............................................................................................. 85 Cadmium ......................................................................................................... 85 Benzene ........................................................................................................... 85 Coke Oven Emissions ...................................................................................... 85 1,2-Dibromo-3-Chloropropane ........................................................................ 85 Acrylonitrile..................................................................................................... 85 Ethylene Oxide ................................................................................................ 85 Formaldehyde .................................................................................................. 85 Methylene Chloride ......................................................................................... 85 Construction Training Requirements
  • 24. 18 Agricultural Training Requirements Page 29 CFR Part 1928 Subpart B Applicability of Standards ............................................................................ 86 Temporary Labor Camps ................................................................................. 86 Logging ............................................................................................................ 86 Hazard Communication ................................................................................... 86 Cadmium ......................................................................................................... 86 Subpart C Roll-Over Protective Structures ................................................................... 86 Roll-over protective structures (ROPS) for tractors used in agricultural operations ................................................................................... 86 Subpart D Safety for Agricultural Equipment .............................................................. 86 Guarding of farm field equipment, farmstead equipment, and cotton gins ..... 86 Subpart M Occupational Health ...................................................................................... 87 Cadmium ......................................................................................................... 87 Training Requirements in OSHA Standards and Training Guidelines
  • 25. 19 Federal Employee Programs Training Requirements Page 29 CFR Part 1960 Subpart B Financial Management .................................................................................. 88 Subpart D Inspection and Abatement ............................................................................ 88 Qualifications of Safety and Health Inspectors and Agency Inspections ........ 88 Subpart E General Services Administration and Other Federal Agencies ................. 88 Safety and Health Services .............................................................................. 88 Subpart F Occupational Safety and Health Committees ............................................. 88 Agency Responsibilities .................................................................................. 88 Subpart H Training of: Top Management ............................................................................................. 88 Supervisors ...................................................................................................... 88 Safety and Health Specialists .......................................................................... 89 Safety and Health Inspectors ........................................................................... 89 Collateral Duty Safety and Health Personnel and Committee Members ........ 89 Employees and Employee Representatives ..................................................... 89 Training Assistance .......................................................................................... 90 Subpart K Federal Safety and Health Councils............................................................. 90 Role of the Secretary ....................................................................................... 90 Objectives of Field Councils ........................................................................... 90 Federal Employee Programs Training Requirements
  • 26. 20 General Industry Training Requirements The following training requirements have been excerpted from Title 29, Code of Federal Regulations Part 1910. Note that additional training requirements may appear in certain other standards (ANSI, NFPA, etc.) adopted by reference in Part 1910 and therefore mandatory. Subject and Standard Training Requirement Number Employee Emergency (i) Before implementing the emergency action plan, the employer shall desig- Plans and Fire nate and train a sufficient number of persons to assist in the safe and orderly Prevention Plans emergency evacuation of employees. 1910.38(a)(5)(i), (ii)(a) (ii) The employer shall review the plan with each employee covered by the through (c) and (iii) plan at the following times: (a) Initially when the plan is developed, (b) Whenever the employee’s responsibilities or designated actions under the plan change, and (c) Whenever the plan is changed. (iii) The employer shall review with each employee upon initial assignment those parts of the plan which the employee must know to protect the employee in the event of an emergency. The written plan shall be kept at the workplace and made available for employee review. For those employers with 10 or fewer employees the plan may be communicated orally to employees and the employer need not maintain a written plan. 1910.38(b)(4)(i) and (ii) (i) The employer shall apprise employees of the fire hazards of the materials and processes to which they are exposed. (ii) The employer shall review with each employee upon initial assignment those parts of the fire prevention plan which the employee must know to protect the employee in the event of an emergency. The written plan shall be kept in the workplace and made available for employee review. For those employers with 10 or fewer employees, the plan may be communicated orally to employees and the employer need not maintain a written plan. Powered Platforms (i) Working platforms shall be operated only by persons who are proficient in for Building the operation, safe use and inspection of the particular working platform to be Maintenance— operated. Operations Training (ii) All employees who operate working platforms shall be trained in the 1910.66(i), (ii) and following: (ii)(A) through (E), and (iii) through (v) (A) Recognition of, and preventive measures for, the safety hazards associated with their individual work tasks. (B) General recognition and prevention of safety hazards associated with the use of working platforms, including the provisions in the section relating to the particular working platform to be operated. (C) Emergency action plan procedures required in paragraph (e)(9) of this section. (D) Work procedures required in paragraph (i)(1)(iv) of this section. (E) Personal fall arrest system inspection, care, use and system performance. Training Requirements in OSHA Standards and Training Guidelines