This program takes a detailed look at a masonry cavity wall’s moisture management system, analyzing the components of air space, flashing, weeps, air barrier, mortar joints, drainage accessories, the masonry materials themselves, and perhaps the most critical component to a watertight wall, workmanship procedures. It will look at details and conditions throughout the wall that present unique opportunities for moisture intrusion via bulk water, air infiltration, and vapor diffusion, and how to mitigate moisture at these conditions.
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Moisture Control for Masonry
1. MOISTURE CONTROL
FOR MASONRY
presented by International Masonry Institute
2. International Union International
of Bricklayers and Masonry
Allied Craftworkers Institute
LIFELONG LEARNING
Pre-job and apprentice training
Journeyman upgrade training
Safety, scaffold, OSHA training
Craftworker
certification training
Supervisor certification
Sustainable Masonry
Certification Program
Contractor College
3. BUILDING CODES
IBC: the legally
adopted model code
MSJC: the
referenced standard
IBC supersedes MSJC
at points of conflict
MSJC date will be
one year prior to
companion IBC
2009 IBC goes
with 2008 MSJC
2012 IBC goes
with 2011 MSJC
IBC & MSJC
4. 2012 INTERNATIONAL BUILDING CODE
CHAPTER 21 - MASONRY
SECTION 2101 GENERAL
2101.2.6 Masonry Veneer
Masonry veneer shall comply
with the provisions of Chapter
14 or Chapter 6 of TMS
402/ACI 530/ASCE 5.
SECTION 2104 CONSTRUCTION
2104.1 Masonry Construction
Masonry construction shall
comply with the requirements
of Sections 2104.1.1 through
2104.4 and with TMS 402/ACI
530/ASCE 5.
7. 2011 MSJC
2011 Building Code Requirements for Masonry
Structures (TMS 402/ACI 530/ASCE 5)
CHAPTER 6 - VENEER
6.1 GENERAL
6.1.2 Design of Anchored Veneer
e) Water will penetrate the veneer and
the wall system should be designed,
detailed, and constructed to prevent
water penetration into the building.
(commentary)
6.1.6 General Design Requirements
Water penetration through the
exterior veneer is expected. The wall
system must be designed and
constructed to prevent water from
entering the building. (commentary)
9. MOISTURE RESISTANCE
REQUIRED by Code
Air space
Flashing
Weep holes
Air Barrier*
OPTIONAL
Mortar Dropping
Collection Device
(MDCD)
* depends on project location
24. AIR BARRIER: DEFINITION
The International Energy Conservation Code defines
an air barrier as:
“material(s) assembled and joined together to
provide a barrier to air leakage through the
building envelope. An air barrier may be a
single material or a combination of materials.”
ABAA and IECC recognize air barriers in terms of:
• materials
• components
• assemblies
• systems
25. AIR BARRIER: DEFINITION
A material, assembly, or system that restricts
air leakage (flow)…
L/s (cf/m)
over an area of wall…
m2 (sf)
at a difference of air pressure
Pa (psf)
Source: ASTM E 2178, Standard Test Method for Air Permeance of Building Materials
26. IBC: WATER-RESISTIVE BARRIER
2012 International Building Code
CHAPTER 14 – EXTERIOR WALLS
Section 1403 Performance Requirements
1403.2 Weather protection
Exterior walls shall provide the building with a
weather-resistant exterior wall envelope. The
envelope shall be designed and constructed in
such a manner as to prevent the accumulation of
water within the wall assembly by providing a
water-resistive barrier behind the exterior veneer,
as described in Section 1404.2.
Protection against condensation in the exterior
wall assembly shall be provided in accordance
with Section 1405.3
Exception:
A weather-resistant exterior wall envelope shall
not be required over masonry walls designed in
accordance with Chapter 21.
27. MSJC: WATER-RESISTANT MEMBRANE
2011 Building Code Requirements for Masonry
Structures (TMS 402/ACI 530/ASCE 5)
CHAPTER 6 - VENEER
6.1 GENERAL
6.1.6 General Design
Requirements
6.1.6.1
Design and detail the backing system
of exterior veneer to resist water
penetration. Exterior sheathing shall
be covered with a water-resistant
membrane, unless the sheathing is
water resistant and the joints are
sealed.
28. IBC REFERENCES IECC
2012 International Building Code
CHAPTER 13 – ENERGY EFFICIENCY
Section 1301 GENERAL
1301.1.1 Criteria
Buildings shall be designed and
constructed in accordance with the
International Energy Conservation
Code.
29. AIR LEAKAGE
2012 International Energy Conservation Code
CHAPTER 4
COMMERCIAL ENERGY EFFICIENCY
SECTION C402
BUILDING ENVELOPE REQUIREMENTS
C402.4 Air Leakage (Mandatory)
The thermal envelope of buildings
shall comply with Sections C402.4.1
through C402.4.8
30. AIR BARRIERS
2012 International Energy Conservation Code
CHAPTER 4
COMMERCIAL ENERGY EFFICIENCY
SECTION C402
BUILDING ENVELOPE REQUIREMENTS
C402.4.1 Air Barriers
A continuous air barrier shall be
provided throughout the building
thermal envelope. The air barriers shall
be permitted to be located on the inside
our outside of the building envelope,
located within the assemblies
composing the envelope, or any
combination thereof. The air barrier
shall comply with C402.4.1.1. and
C402.4.1.2
Exception: Air barriers are not required
in buildings located in Climate Zones 1,
2, and 3.
31. AIR BARRIER CONSTRUCTION
2012 International Energy Conservation Code
C402.4.1.1 Air Barrier Construction
1. The air barrier shall be continuous for all
assemblies that are the thermal envelope of
the building, and across the joints and
assemblies.*
* Not required if building envelope passes ASTM
E779 Standard Test Method for Determining
Air Leakage Rate by Fan Pressurization.
2. Air barrier joints and seams shall be sealed,
including sealing transitions in places and
changes in materials. Air barrier
penetrations shall be sealed in accordance
with Section C402.4.2
The joints and seals shall be securely
installed… as not to … impair its ability to
resist positive and negative pressure from
wind, stack effect, and mechanical
ventilation.
32. AIR BARRIER COMPLIANCE OPTIONS
2012 International Energy Conservation Code
C402.4.1.2 Air Barrier Compliance Options
A continuous air barrier for the opaque
building envelope shall comply with any one
of the following:
C402.4.1.2.1 Materials & Components
or
C402.4.1.2.2 Assemblies
or
C402.4.1.2.3 System
33. AIR BARRIER DEFINITIONS
An AB material is a primary material used to resist air
leakage.
An AB component is a product like sealant or tape used
to create continuity between air barrier materials.
An AB assembly is a collection of AB materials and
components assembled together in a specific manner to
create continuity.
An AB system is a system of building assemblies within
the building enclosure designed, installed, and integrated
in such a manner as to stop the uncontrolled flow of air
into and out of the building enclosure.
Source: Air Barrier Association of America (ABAA)
34. AIR BARRIER DEFINITIONS
A material or component is an air barrier if it meets these
maximum criteria:
.02 L/s per m2 @ 75 Pa (.004 cfm/sf @ 1.56 psf)
1/2” sheet of gypsum board without seams, joints, or penetrations
35. AIR BARRIER DEFINITIONS
A material or component is an air barrier if it meets these
maximum criteria:
.02 L/s per m2 @ 75 Pa (.004 cfm/sf @ 1.56 psf)
An assembly is an air barrier if it meets these maximum
criteria:
0.2 L/s per m2 @ 75 Pa (0.04 cfm/sf @ 1.56 psf)
A system is an air barrier if it meets these maximum
criteria:
2.0 L/s per m2 @ 75 Pa (0.4 cfm/sf @ 1.56 psf)
36. AIR BARRIER MATERIALS
2012 International Energy Conservation Code
C402.4.1.2.1 Air Barrier Materials
These materials meet the criteria of
.02 L/s per m2 @ 75 Pa (.004 cfm/sf @ 1.56 psf)
• 3/8” thick plywood
• 3/8” thick OSB
• 1/2” thick XPS insulation
• 1/2” thick foil-backed polyisocyanurate insul.
• 1½” thick, 1.5 pcf closed cell spray foam
• 1/2” thick exterior or interior gyp bd. or cement bd.
• 5/8” thick Portland cement/sand parge
• 5/8” thick gypsum plaster
• C.I.P. or precast concrete
• Fully grouted CMU
37. AIR BARRIER ASSEMBLIES
2012 International Energy Conservation Code
C402.4.1.2.2 Air Barrier Assemblies
These assemblies meet the criteria of
0.2 L/s per m2 @ 75 Pa (.04 cfm/sf @ 1.56 psf)
• Concrete masonry walls coated with one
application of block filler and two
applications of a paint or sealer coating.
• A Portland cement/sand parge, stucco or
plaster minimum 1/2” thick.
38. AIR BARRIER SYSTEM
2012 International Energy Conservation Code
C402.4.1.2.3 Building Test
Completed building (system) shall be tested and meet
criteria of
2.0 L/s per m2 @ 75 Pa (0.4 cfm/sf @ 1.56 psf)
ASTM E779 Standard Test
Method for Determining Air
Leakage Rate by Fan
Pressurization
39. AIR BARRIER ATTRIBUTES
• Impermeable
• Continuous Coverage
• Bridging Capability
• Expected Service Life (Durability)
• Secure
• Environmentally & Worker Friendly
44. AIR BARRIER PENETRATIONS & JOINTS
2012 International Energy Conservation Code
C402.4.2 Air Barrier Penetrations
Penetrations of the air barrier and paths of
air leakage shall be caulked, gasketed, or
otherwise sealed.
Joints and seals shall be sealed in the same
manner or taped or covered with a moisture
permeable wrapping material.
Joints and seals shall be securely installed in
or on the joint for its entire length so as not to
dislodge, loosen or otherwise impair its
ability to resist positive and negative
pressure from wind, stack effect and
mechanical ventilation.
46. MOISTURE RESISTANCE
Design and detail flashing and weep holes
in exterior veneer wall systems to resist
water penetration into the building interior.
ACI 530-02/ASCE 5-02/TMS 402-02, Chapter 6 Veneer, Section 6.1.5.2
What type?
What thickness?
What locations?
FLASHING – CODE REQUIREMENT
47. MOISTURE RESISTANCE
“Approved, corrosion-resistant
flashing” shall be provided in the
exterior wall envelope in such a
manner as to prevent entry of
water into the wall cavity or
penetration of water into the
building structural framing
components.
ACI 530-02/ASCE 5-02/TMS 402-02,
Chapter 6 Veneer, Section 6.1.5.2
FLASHING TYPES
48.
49.
50. MOISTURE RESISTANCE
Plastic flashing
should be at least 30
mil thick
BIA Tech Note 28: Anchored Brick Veneer
Wood Frame Construction
FLASHING THICKNESS
51. MOISTURE RESISTANCE
sills shelf angles
top of wall
base of wall above openings
FLASHING APPLICATIONS
52. MOISTURE RESISTANCE
Beneath the first course of masonry
above finished ground level
Other points of support such as
shelf angles and lintels
At top of all exterior window
and door openings
At intersection of chimneys
Under sills
At wall and roof intersections
ACI 530-02/ASCE 5-02/TMS 402-02, Chapter 6 Veneers
FLASHING LOCATIONS
99. MOISTURE RESISTANCE
Damage is more severe
below joints in coping
Freeze-thaw damage Flashing is held back from face
at top courses
FLASHING – PROBLEMS TO AVOID
102. MOISTURE RESISTANCE
Metal drip edge
is best practice!
“The flashing shall extend to the surface of
the exterior wall finish, and shall be installed
to prevent water from reentering the exterior
wall envelope.” - IRC Section R703 Flashing
FLASHING – DRIP EDGES
128. MOISTURE RESISTANCE
Weep holes shall be at least 3/16” in diameter
and spaced less than 33” on center.
International Residential Code 2000, Section R703.7.6 Weep Holes
ACI 530-02/ASCE 5-02/TMS 402-02, Chapter 6 Veneer, Section 6.1.5.2
Best practice: 16” o.c. max for rope wicks,
24” o.c. for open head joints or vents
WEEP HOLES
130. MOISTURE RESISTANCE
“Weep holes shall be at least 3/16” in diameter
and spaced less than 33” on center”
International Residential Code 2000, Section R703.7.6 Weep Holes
ACI 530-02/ASCE 5-02/TMS 402-02, Chapter 6 Veneer, Section 6.1.5.2
Best practice: Don’t use rope wicks!
Best practice: 16” o.c. max for rope wicks (if you
must), 24” o.c. for open head joints or vents
WEEP HOLES – SIZE & SPACING
131. Best practice: Don’t use rope wicks!
RESIDENTIAL MASONRY WEEP HOLES
Best practice: if you must use rope
wicks, lay them continuously along
bottom of cavity
132. MOISTURE RESISTANCE
Best practice: Don’t use
rope wicks!
Best practice: if you must
use rope wicks, lay them
continuously along bottom
of cavity
WEEP HOLES – PLACEMENT
133. MOISTURE RESISTANCE
Vulnerable to mortar blockage
Do not ventilate
WEEP HOLES – ROPE WICKS
134. MOISTURE RESISTANCE
Vulnerable to mortar blockage
Do not ventilate
WEEP HOLES – TUBES
135. MOISTURE RESISTANCE
Better moisture relieve & ventilation
May attract insects
May mistakenly be caulked
WEEP HOLES – OPEN HEAD JOINTS
146. BENEFITS OF BUILDING WITH MASONRY
Beauty
Versatility of Design
Contextual / Relatable
Ease of Construction
Structural
Fire & Impact Resistant
Durable / Low Maintenance
Economical
Sustainable
Energy Efficient
High Performance
Acoustic
Qualified Local Labor