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Air Conditioners
                             T
                                    he Indian airconditioning industry is      health benefits as well.
                                    on a high growth trajectory with an        Korean models, Chinese imports and ag-
                                    overall volume growth rate of 20–25        gressive stance of Japanese players have
                             percent per annum. In 2010, air condition-        maintained competitive pricing. This is set
                             er sales were `7,200 crores at 3.88 million       to be rationalized with an increase of 8–10
                             units, up from 2.8 million units in 2009.         percent. Stiffening of commodity pricing
                             This growth rate is expected to be main-          like copper, aluminum, and steel coupled
                             tained in 2011 too.                               with high crude oil prices have increased
                             In fact, LG Electronics is targeting India as     logistics expenses.
                             its largest air-conditioner market by next        Growing affluent middle class population,
                             year, ahead of the current leader US. In          robust economic growth coupled with the
                             2010, India contributed 18 percent to the         booming retail sector will ensure that the
                             company’s global air conditioner revenues         expectation of a 25-30 percent growth in
                             in 2010, while the US contribution was            2011 is a reality for this segment.
                             over 30 percent.
                             The consumer is certainly not being short-        Global scenario
                             changed; he is at par with his global coun-       While man’s desire to control the indoor
                             terpart. The new range of ACs are spread          environment led to the invention of air con-
                             across window, split, multi-split, inverter       ditioning systems, growth in population,
                             ACs, floor standing, cassette, and tower          sturdy economic progress, industrializa-
                             ACs, albeit the split segment dominates           tion, rising standards of living, afforda-
                             with 70 percent market share.                     bility of technology, and increase in com-
                             Star rated, energy efficient models with          mercial applications have led to its rapid
                             superior features continue to rate high on        proliferation across the globe. Hitherto a
                             consumer demand. Gaining from ongo-               luxury proposition limited to wealthy and
                             ing technological advances they have been         prosperous layer of the society, comfort
                             transformed into products that can provide        conditioning is fast becoming a necessity in


62 | TV VEOPAR JOURNAL | APRIL 11 | adi-media.com | An ADI Media Publication
most of the nations. This metamor-      for replacing old air conditioning          mainly used for individual rooms
phosis has opened a completely new      systems with new energy efficient           (ductless split, window units, and
world of opportunities for the air      models will be on the rise, thereby         moveable type air conditioners) and
conditioning market. Global warm-       adding to market gains. Replace-            packaged air conditioners mainly
ing continues to remain a major fac-    ment demand is also generated by            used for light commercial applica-
tor propelling market demand, es-       the consumers’ need to replace their        tions and whole houses (unitary
pecially in the residential segment.    existing air conditioning systems           air conditioners and ductless split
Depletion of ozone layer, El Nino       with quieter and more feature rich          PACs) was about 73.8 million units,
effect, and global warming make up      air conditioner models.                     a 3.7 percent decrease compared
for the primary reasons that create                                                 with 2008. China strengthened its
                                        The global market is expected to re-
the need for air conditioning sys-                                                  leading position with a market size
                                        cover poise and reach 78.8 million
tems.                                                                               of 28.2 million units. Some 11.8 mil-
                                        units in volume sales by 2015. As
Purchase and use of air condition-                                                  lion air conditioners were sold in the
                                        stated by the new market research
ing systems in both residential and                                                 US, a decline of more than 20 per-
                                        report on the global air condition-
commercial applications often goes                                                  cent compared with 2008. About 4.9
                                        ing systems market, Asia-Pacific
hand in hand with the health of                                                     million units were sold in Europe,
                                        continues to be the largest regional
economy in a given country or re-                                                   marking a 37.4 percent decrease
                                        market. Growth in Asia-Pacific is
gion. For instance, an increase in                                                  over 2008. In Japan, 7.4 million
                                        fuelled by factors such as rise in ur-
per capita income pushes up con-                                                    units were sold, down 13.9 percent
                                        ban population, cushioned impact
sumer demand for comfort living                                                     over 2008. Sales in Asian countries
                                        of the global recession on regional
and eventually drives demand for                                                    not including China and Japan came
                                        economies, favorable job market,
high-value products such as air                                                     to some 9.9 million units, almost the
                                        and resulting high income levels,
conditioning systems, while con-                                                    same as 2008.
                                        increased household gains and ris-
versely in periods of slowdown, de-     ing per capita incomes in countries         By product, the room air condi-
mand recedes rapidly as consumers       such as China and India.                    tioning systems market has been
quickly axe their spending on high-                                                 the largest market segment for air
                                        However, other regions will have            conditioning systems. Low-cost fea-
priced products. Illustrative of this
                                        modest growth. US demand for                ture and ease of installation and
trend is the pal of gloom set over
                                        HVAC equipment is expected to rise          maintenance adds to the attraction
worldwide air conditioning systems
                                        over 7 percent a year through 2014.         of room air conditioners, driving
markets against the backdrop of
                                        Gains will result from recovery in          its increased sales. Reciprocating
the recent economic recession. The
                                        residential building construction           compressors continue to disappear
economic recession and subsequent
                                        expenditures, which plummeted in            from the majority of markets, with
trends such as job uncertainty, cut-
                                        2009 due to the economic recession.         the trend moving towards scroll and
backs in employee salaries, and un-
                                        In Western Europe, mini-split room          screw compressors.
employment has left many comfort
                                        air-conditioners will post solid gains
and luxury product markets across                                                   Although the fixed-frequency air-
                                        due to the lack of ductwork in most
the globe in a state of turmoil, and                                                conditioning dominates the segment,
                                        European homes. Advances in other
the air conditioning market, given                                                  inverter air conditioners are bound
                                        developed areas, such as Canada
the product’s status as a discretion-                                               to become the future mainstream.
                                        and Japan, will be minimal, reflect-
ary item, especially in developing                                                  Inverter air conditioner energy sav-
                                        ing high penetration rates and mod-
countries, is no exception to this                                                  ing advantages is obvious. The for-
                                        est construction gains.
trend. However, hope in the form                                                    eign penetration rate of these is as
of government driven focus on en-       There was an 11 percent decline in          high as in Japan upto 97 percent,
ergy efficiency injects optimism        the Middle East region in particu-          France 90 percent, Spain 45 percent,
among air conditioner manufactur-       lar. Iran and Saudi were the only           and Italy 40 percent.
ers, as it promises to drive demand     growth areas in the region, as the
                                                                                    Key players in this marketplace in-
for energy efficient air conditioning   recession made its impact felt, but
                                                                                    clude Airwell Group, Carrier Corpo-
systems such as inverter based air      at a less significant scale, outside
                                                                                    ration, Daikin Industries, De’Longhi
conditioners in the upcoming years.     Dubai. Due to the nature of construc-
                                                                                    SpA, Electrolux AB, GD Midea Hold-
Another major factor, which is ex-      tion and the use of district cooling in
                                                                                    ing Co., Ltd, GE Appliances & Light-
pected to steer the market in the       many parts of the region, there is a
                                                                                    ing, Goodman Manufacturing Com-
next few years is the rapidly grow-     strong emphasis on larger-capacity
                                                                                    pany, L.P., Haier Group, Hisense
ing replacement need, particularly      chillers above 500 kW.
                                                                                    Group, Hitachi, Lennox Industries
in mature markets such as the US        Detailed global sales data for 2010         Inc., LG Electronics Inc., Mitsubishi
and Europe. Given the growing focus     is not available. In 2009, the global       Electric, Nordyne Inc., Panasonic
on energy conservation, the demand      market for room air conditioners            Corporation, Rheem Manufactur-


                                                  An ADI Media Publication | adi-media.com | APRIL 11 | TV VEOPAR JOURNAL | 63
ing Company, Samsung Electronics             Go Green                                 businesses, and the media.
Corp., Sanden Corporation, Sharp                                                      By advertising their green drives,
                                             With various governments imple-
Corporation, Toshiba Carrier Corpo-                                                   companies can also set themselves
                                             menting national or regional ini-
ration, Trane Inc., Whirlpool Corpo-                                                  apart in their markets. A proper
                                             tiatives and programs to encourage
ration, and York International Cor-                                                   policy framework and enforcements
                                             energy conservation activities, the
poration among others.                                                                on green efforts and initiatives could
                                             green trend is taking off in a big
                                             way in the Asia Pacific. The govern-     also give a huge boost to the mar-
Refrigerants                                                                          ket.
                                             ments’ endeavors offer tremendous
On January 1, 2010, we witnessed             opportunities to technologists in the    “The HVAC segment has been using
the largest and most dramatic                green and energy efficiency space.       advanced technology that allow air
change to the air conditioning in-           The market is likely to register         conditioners to intelligently lower
dustry that affects every one of us          more than 10 percent growth annu-        power levels once the ideal ambient
on this planet. Backed by the Envi-          ally until 2015 due to the increasing    temperature is reached, which, in
ronmental Protection Agency (EPA),           price of conventional energy.            turn, lowers users’ electricity bills,”
the US Government and 190 coun-
                                             The Green Building trend is break-       notes Leong. “In the BAS sector,
tries world-wide, January 1 marked
                                             ing out of the confines of the Japa-     building owners and facility manag-
the beginning of the phase out of hy-
                                             nese market and is gaining currency      ers are provided with a web-based
drochloroflurocarbons.
                                             in many other countries in the Asia      BAS that unifies diverse equipment
Hydrochlorofluorocarbons, or HCFC            Pacific. Despite green technologies’     systems and control devices into a
such as R-22, are chemicals that are         high costs, consumers are increas-       single, easy-to-navigate website.”
mainly used as refrigerants in the           ingly basing their purchase deci-
air conditioning industry. Releases          sions on the product’s environment       Latest developments
of HCFC’s damage the ozone layer,            friendliness and their ability to re-
which shields the Earth from harm-                                                    The US Department of Energy’s Na-
                                             duce energy costs and carbon foot-       tional Renewable Energy Laboratory
ful ultraviolent radiation. In addi-         prints.
tion, HCFC is a greenhouse gas and                                                    has invented a new air conditioning
when manufactured, results in a              In fact, this enhanced environmen-       process with the potential of using
by-product that contributes signifi-         tal consciousness among consum-          50 percent to 90 percent less energy
cantly to global warming. By coming          ers is compelling companies and          than today’s top-of-the-line units. It
together, the impact of this phase           industries to become more respon-        uses membranes, evaporative cool-
out will include repairing the ozone         sible corporate citizens and invest      ing, and liquid desiccants in a way
layer and reducing the incidents of          in green HVAC, BAS, and lighting         that has never been done before in
skin cancer and cataracts.                   systems. Even the businesses and         the centuries-old science of remov-
                                             building owners that deem these          ing heat from the air.
Because R-22 has been the refrig-            technologies too expensive to install
erant of choice for residential air                                                   The idea is to revolutionize cooling,
                                             and maintain can be persuaded with
conditioning systems for over four                                                    while removing millions of metric
                                             a demonstration of the technology’s
decades, a great number of hom-                                                       tons of carbon from the air.
                                             long-term returns on investment.
eowners may be made aware of this                                                     Hot and humid climates are tricky.
phase out. There are no legal re-            “Green HVAC, BAS, and lighting
                                                                                      Evaporative coolers are a lower-cost
quirements to stop using HCFC in             technologies can greatly improve the
                                                                                      alternative to airconditioning in dry
the existing air conditioner or other        bottom line of the business, provided
                                                                                      climates that do not get too hot or
equipment and there is a lengthy             that they are applied properly,” says
                                                                                      humid. Water flows over a mesh,
phase out period which does provide          Frost & Sullivan Consultant Melvin
                                                                                      and a fan blows air through the wet
time to switch to ozone-friendly re-         Leong. “They generate financial ben-
                                                                                      mesh to create humid, cool air.
frigerants. However, homeowners              efits through energy efficiency, ener-
                                             gy and water savings, reduced wast-      In humid climes, adding water to the
should be aware that supplies of
                                             age, improved indoor environmental       air creates a hot and sticky building
HCFC that run the air condition-
                                             quality, greater employee comfort or     environment. Furthermore, the air
ing system will be limited due to
                                             productivity, as well as lower opera-    cannot absorb enough water to be-
the phase out, causing prices to
                                             tions and maintenance costs.”            come cold.
rise. Additionally, starting in 2020,
there will be a ban on the produc-           These benefits have to be conveyed       In hot places, the evaporative cooler
tion of HCFC, so consumers will              using effective promotion, educa-        can bring down the temperature,
need to rely solely on the recycled          tion, and public awareness programs      but not enough to make it pleas-
or reclaimed quantities to service           through collaborations with all par-     ant inside on a 100-degree day or
any system that is in operation af-          ties such as the government, non-        during the four to eight week mon-
ter this date.                               government organizations (NGOs),         soon season. The cooling bumps up


64 | TV VEOPAR JOURNAL | APRIL 11 | adi-media.com | An ADI Media Publication
against the wet bulb temperature,        knew of its potential, but opted to        to 90 percent less energy than top-
the lowest temperature to which air      go the refrigeration route.                of-the-line refrigeration-based air
can be cooled by evaporating with-       Most people know of desiccants as          conditioning.
out changing the pressure. The wet       the pebble-sized handfuls that come        Because DEVap uses salt solutions
bulb temperature could be 75 or 80       with new shoes to keep them dry.           rather than refrigerants, there are
degrees on a mid-summer day. Typi-
                                         The kind NREL uses are syrupy liq-         no harmful chlorofluorocarbons
cally, evaporative coolers only can
                                         uids – highly concentrated aqueous         (CFCs) or hydrochlorofluorocarbons
bring the temperatures about 85
                                         salt solutions of lithium chloride or      (HCFCs) to worry about. A pound of
percent of the way to the wet bulb
                                         calcium chloride. They have a high         CFC or HCFC in refrigerant-based
level.
                                         affinity for water vapor, and can          ACs contributes as much to global
So, for most of the country, refriger-                                              warming as 2,000 pounds of car-
                                         thus create very dry air.
ation-based air conditioning is the                                                 bon dioxide. A typical residential
preferred way of keeping cool.           Because of the complexity of des-          size AC has as much as 13 pounds
                                         iccant cooling systems, they have          of these refrigerants. The release of
Cooling requires temperature drop
                                         traditionally only been used in in-        this much refrigerant is equivalent
and less moisture. Cooling comes in
                                         dustrial drying processes. Inventing       to burning more than 1,300 gallons
two forms - sensible cooling, which
                                         a device simple enough for easy in-        of gasoline, or driving over 60,000
is a temperature drop, and latent
                                         stallation and maintenance is what         miles in a 2010 Toyota Prius. That’s
cooling, which comes from pulling
                                         has impaired desiccant cooling from        based on the Environmental Protec-
the moisture out of the air.
                                         entering into commercial and resi-         tion Agency’s fuel efficiency rating
One intriguing product already on        dential cooling markets.
the market in arid, temperate cli-                                                  for the 2010 Toyota Prius and on the
mates is the Coolerado cooler. It dif-   To solve that problem, the NREL            standard of 19.5 pounds of carbon
fers from a typical evaporative cool-    device uses thin membranes that            dioxide for every gallon of gasoline
er by never increasing the moisture      simplify the process of integrating        burned.
content of the supply air. It provides   air flow, desiccants, and evapora-
                                                                                    Traditional air conditioners use a lot
cool air through indirect evaporative    tive cooling. These result in an air
                                                                                    of electricity to run the refrigeration
cooling. Indirect evaporative systems    conditioning system that provides
                                                                                    cycle, but DEVap replaces that re-
use a purge air stream that removes      superior comfort and humidity con-
                                                                                    frigeration cycle with an absorption
heat from the product or supply air      trol.
                                                                                    cycle that is thermally activated. It
stream that is then directed into a      The membranes in the DEVap A/C             can be powered by natural gas or so-
building. That way, the Coolerado        are hydrophobic, which means wa-           lar energy and uses very little elec-
can cool the air all the way to the      ter tends to bead up rather than           tricity.
wet-bulb temperature.                    soak through the membranes.
                                                                                    This means that DEVap could be-
It is a big improvement on evapora-      Imagine rain falling on a freshly
                                                                                    come the most energy efficient way
tive cooling because it does not add     waxed car. That property allows
                                                                                    to cool your house in any climate.
moisture and still gives cold air.       the membranes to control the liquid
However, in a humid climate, it still    flows within the cooling core. It’s        NREL has patented the DEVap con-
does not provide cold air or humidity    that property that keeps the water         cept, and NREL expects that over
control.                                 and the desiccant separated from           the next couple of years they will
                                         the air stream.                            be working on making the device
DEVap: Liquid Desiccants, Perme-
                                         The water and liquid desiccant are         smaller and simpler and perfecting
able Membranes. The DEVap solves
                                         brought into DEVap’s heat-mass             the heat transfer to make DEVap
that problem. It relies on the desic-
                                         exchanger core. The desiccant and          more cost effective.
cants’ capacity to create dry air us-
ing heat and evaporative coolers’        evaporative cooling effect work to-        Eventually, NREL will license the
capacity to take dry air and make        gether and create cold-dry air.            technology to industry, “We’re never
cold air.                                The air is cooled and dried from a         going to be in the air conditioner
By no means is the concept novel,        hot-humid condition to a cold and          manufacturing business,” said Ron
the idea of combining the two. But       dry condition all in one step. This        Judkoff, Principle Program Manag-
no one has been able to come up          all happens in a fraction of a second      er for Building Energy Research at
with a practical and cost-effective      as air flows through the DEVap air         NREL. “But we’d like to work with
way to do it. HVAC engineers have        conditioner. The result is an air con-     manufacturers to bring DEVap to
known for decades the value of des-      ditioner that controls both thermal        market and create a more efficient
iccants to air conditioning. In fact,    and humidity loads.                        and environmentally benign air con-
one of the pioneers of early aircon-                                                ditioning product.”
                                         DEVap helps the environment in
ditioning, Willis Haviland Carrier,      many ways. DEVap uses 50 percent           Research conducted in March 2011


                                                  An ADI Media Publication | adi-media.com | APRIL 11 | TV VEOPAR JOURNAL | 65

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Air conditioners

  • 1. Air Conditioners T he Indian airconditioning industry is health benefits as well. on a high growth trajectory with an Korean models, Chinese imports and ag- overall volume growth rate of 20–25 gressive stance of Japanese players have percent per annum. In 2010, air condition- maintained competitive pricing. This is set er sales were `7,200 crores at 3.88 million to be rationalized with an increase of 8–10 units, up from 2.8 million units in 2009. percent. Stiffening of commodity pricing This growth rate is expected to be main- like copper, aluminum, and steel coupled tained in 2011 too. with high crude oil prices have increased In fact, LG Electronics is targeting India as logistics expenses. its largest air-conditioner market by next Growing affluent middle class population, year, ahead of the current leader US. In robust economic growth coupled with the 2010, India contributed 18 percent to the booming retail sector will ensure that the company’s global air conditioner revenues expectation of a 25-30 percent growth in in 2010, while the US contribution was 2011 is a reality for this segment. over 30 percent. The consumer is certainly not being short- Global scenario changed; he is at par with his global coun- While man’s desire to control the indoor terpart. The new range of ACs are spread environment led to the invention of air con- across window, split, multi-split, inverter ditioning systems, growth in population, ACs, floor standing, cassette, and tower sturdy economic progress, industrializa- ACs, albeit the split segment dominates tion, rising standards of living, afforda- with 70 percent market share. bility of technology, and increase in com- Star rated, energy efficient models with mercial applications have led to its rapid superior features continue to rate high on proliferation across the globe. Hitherto a consumer demand. Gaining from ongo- luxury proposition limited to wealthy and ing technological advances they have been prosperous layer of the society, comfort transformed into products that can provide conditioning is fast becoming a necessity in 62 | TV VEOPAR JOURNAL | APRIL 11 | adi-media.com | An ADI Media Publication
  • 2. most of the nations. This metamor- for replacing old air conditioning mainly used for individual rooms phosis has opened a completely new systems with new energy efficient (ductless split, window units, and world of opportunities for the air models will be on the rise, thereby moveable type air conditioners) and conditioning market. Global warm- adding to market gains. Replace- packaged air conditioners mainly ing continues to remain a major fac- ment demand is also generated by used for light commercial applica- tor propelling market demand, es- the consumers’ need to replace their tions and whole houses (unitary pecially in the residential segment. existing air conditioning systems air conditioners and ductless split Depletion of ozone layer, El Nino with quieter and more feature rich PACs) was about 73.8 million units, effect, and global warming make up air conditioner models. a 3.7 percent decrease compared for the primary reasons that create with 2008. China strengthened its The global market is expected to re- the need for air conditioning sys- leading position with a market size cover poise and reach 78.8 million tems. of 28.2 million units. Some 11.8 mil- units in volume sales by 2015. As Purchase and use of air condition- lion air conditioners were sold in the stated by the new market research ing systems in both residential and US, a decline of more than 20 per- report on the global air condition- commercial applications often goes cent compared with 2008. About 4.9 ing systems market, Asia-Pacific hand in hand with the health of million units were sold in Europe, continues to be the largest regional economy in a given country or re- marking a 37.4 percent decrease market. Growth in Asia-Pacific is gion. For instance, an increase in over 2008. In Japan, 7.4 million fuelled by factors such as rise in ur- per capita income pushes up con- units were sold, down 13.9 percent ban population, cushioned impact sumer demand for comfort living over 2008. Sales in Asian countries of the global recession on regional and eventually drives demand for not including China and Japan came economies, favorable job market, high-value products such as air to some 9.9 million units, almost the and resulting high income levels, conditioning systems, while con- same as 2008. increased household gains and ris- versely in periods of slowdown, de- ing per capita incomes in countries By product, the room air condi- mand recedes rapidly as consumers such as China and India. tioning systems market has been quickly axe their spending on high- the largest market segment for air However, other regions will have conditioning systems. Low-cost fea- priced products. Illustrative of this modest growth. US demand for ture and ease of installation and trend is the pal of gloom set over HVAC equipment is expected to rise maintenance adds to the attraction worldwide air conditioning systems over 7 percent a year through 2014. of room air conditioners, driving markets against the backdrop of Gains will result from recovery in its increased sales. Reciprocating the recent economic recession. The residential building construction compressors continue to disappear economic recession and subsequent expenditures, which plummeted in from the majority of markets, with trends such as job uncertainty, cut- 2009 due to the economic recession. the trend moving towards scroll and backs in employee salaries, and un- In Western Europe, mini-split room screw compressors. employment has left many comfort air-conditioners will post solid gains and luxury product markets across Although the fixed-frequency air- due to the lack of ductwork in most the globe in a state of turmoil, and conditioning dominates the segment, European homes. Advances in other the air conditioning market, given inverter air conditioners are bound developed areas, such as Canada the product’s status as a discretion- to become the future mainstream. and Japan, will be minimal, reflect- ary item, especially in developing Inverter air conditioner energy sav- ing high penetration rates and mod- countries, is no exception to this ing advantages is obvious. The for- est construction gains. trend. However, hope in the form eign penetration rate of these is as of government driven focus on en- There was an 11 percent decline in high as in Japan upto 97 percent, ergy efficiency injects optimism the Middle East region in particu- France 90 percent, Spain 45 percent, among air conditioner manufactur- lar. Iran and Saudi were the only and Italy 40 percent. ers, as it promises to drive demand growth areas in the region, as the Key players in this marketplace in- for energy efficient air conditioning recession made its impact felt, but clude Airwell Group, Carrier Corpo- systems such as inverter based air at a less significant scale, outside ration, Daikin Industries, De’Longhi conditioners in the upcoming years. Dubai. Due to the nature of construc- SpA, Electrolux AB, GD Midea Hold- Another major factor, which is ex- tion and the use of district cooling in ing Co., Ltd, GE Appliances & Light- pected to steer the market in the many parts of the region, there is a ing, Goodman Manufacturing Com- next few years is the rapidly grow- strong emphasis on larger-capacity pany, L.P., Haier Group, Hisense ing replacement need, particularly chillers above 500 kW. Group, Hitachi, Lennox Industries in mature markets such as the US Detailed global sales data for 2010 Inc., LG Electronics Inc., Mitsubishi and Europe. Given the growing focus is not available. In 2009, the global Electric, Nordyne Inc., Panasonic on energy conservation, the demand market for room air conditioners Corporation, Rheem Manufactur- An ADI Media Publication | adi-media.com | APRIL 11 | TV VEOPAR JOURNAL | 63
  • 3. ing Company, Samsung Electronics Go Green businesses, and the media. Corp., Sanden Corporation, Sharp By advertising their green drives, With various governments imple- Corporation, Toshiba Carrier Corpo- companies can also set themselves menting national or regional ini- ration, Trane Inc., Whirlpool Corpo- apart in their markets. A proper tiatives and programs to encourage ration, and York International Cor- policy framework and enforcements energy conservation activities, the poration among others. on green efforts and initiatives could green trend is taking off in a big way in the Asia Pacific. The govern- also give a huge boost to the mar- Refrigerants ket. ments’ endeavors offer tremendous On January 1, 2010, we witnessed opportunities to technologists in the “The HVAC segment has been using the largest and most dramatic green and energy efficiency space. advanced technology that allow air change to the air conditioning in- The market is likely to register conditioners to intelligently lower dustry that affects every one of us more than 10 percent growth annu- power levels once the ideal ambient on this planet. Backed by the Envi- ally until 2015 due to the increasing temperature is reached, which, in ronmental Protection Agency (EPA), price of conventional energy. turn, lowers users’ electricity bills,” the US Government and 190 coun- The Green Building trend is break- notes Leong. “In the BAS sector, tries world-wide, January 1 marked ing out of the confines of the Japa- building owners and facility manag- the beginning of the phase out of hy- nese market and is gaining currency ers are provided with a web-based drochloroflurocarbons. in many other countries in the Asia BAS that unifies diverse equipment Hydrochlorofluorocarbons, or HCFC Pacific. Despite green technologies’ systems and control devices into a such as R-22, are chemicals that are high costs, consumers are increas- single, easy-to-navigate website.” mainly used as refrigerants in the ingly basing their purchase deci- air conditioning industry. Releases sions on the product’s environment Latest developments of HCFC’s damage the ozone layer, friendliness and their ability to re- which shields the Earth from harm- The US Department of Energy’s Na- duce energy costs and carbon foot- tional Renewable Energy Laboratory ful ultraviolent radiation. In addi- prints. tion, HCFC is a greenhouse gas and has invented a new air conditioning when manufactured, results in a In fact, this enhanced environmen- process with the potential of using by-product that contributes signifi- tal consciousness among consum- 50 percent to 90 percent less energy cantly to global warming. By coming ers is compelling companies and than today’s top-of-the-line units. It together, the impact of this phase industries to become more respon- uses membranes, evaporative cool- out will include repairing the ozone sible corporate citizens and invest ing, and liquid desiccants in a way layer and reducing the incidents of in green HVAC, BAS, and lighting that has never been done before in skin cancer and cataracts. systems. Even the businesses and the centuries-old science of remov- building owners that deem these ing heat from the air. Because R-22 has been the refrig- technologies too expensive to install erant of choice for residential air The idea is to revolutionize cooling, and maintain can be persuaded with conditioning systems for over four while removing millions of metric a demonstration of the technology’s decades, a great number of hom- tons of carbon from the air. long-term returns on investment. eowners may be made aware of this Hot and humid climates are tricky. phase out. There are no legal re- “Green HVAC, BAS, and lighting Evaporative coolers are a lower-cost quirements to stop using HCFC in technologies can greatly improve the alternative to airconditioning in dry the existing air conditioner or other bottom line of the business, provided climates that do not get too hot or equipment and there is a lengthy that they are applied properly,” says humid. Water flows over a mesh, phase out period which does provide Frost & Sullivan Consultant Melvin and a fan blows air through the wet time to switch to ozone-friendly re- Leong. “They generate financial ben- mesh to create humid, cool air. frigerants. However, homeowners efits through energy efficiency, ener- gy and water savings, reduced wast- In humid climes, adding water to the should be aware that supplies of age, improved indoor environmental air creates a hot and sticky building HCFC that run the air condition- quality, greater employee comfort or environment. Furthermore, the air ing system will be limited due to productivity, as well as lower opera- cannot absorb enough water to be- the phase out, causing prices to tions and maintenance costs.” come cold. rise. Additionally, starting in 2020, there will be a ban on the produc- These benefits have to be conveyed In hot places, the evaporative cooler tion of HCFC, so consumers will using effective promotion, educa- can bring down the temperature, need to rely solely on the recycled tion, and public awareness programs but not enough to make it pleas- or reclaimed quantities to service through collaborations with all par- ant inside on a 100-degree day or any system that is in operation af- ties such as the government, non- during the four to eight week mon- ter this date. government organizations (NGOs), soon season. The cooling bumps up 64 | TV VEOPAR JOURNAL | APRIL 11 | adi-media.com | An ADI Media Publication
  • 4. against the wet bulb temperature, knew of its potential, but opted to to 90 percent less energy than top- the lowest temperature to which air go the refrigeration route. of-the-line refrigeration-based air can be cooled by evaporating with- Most people know of desiccants as conditioning. out changing the pressure. The wet the pebble-sized handfuls that come Because DEVap uses salt solutions bulb temperature could be 75 or 80 with new shoes to keep them dry. rather than refrigerants, there are degrees on a mid-summer day. Typi- The kind NREL uses are syrupy liq- no harmful chlorofluorocarbons cally, evaporative coolers only can uids – highly concentrated aqueous (CFCs) or hydrochlorofluorocarbons bring the temperatures about 85 salt solutions of lithium chloride or (HCFCs) to worry about. A pound of percent of the way to the wet bulb calcium chloride. They have a high CFC or HCFC in refrigerant-based level. affinity for water vapor, and can ACs contributes as much to global So, for most of the country, refriger- warming as 2,000 pounds of car- thus create very dry air. ation-based air conditioning is the bon dioxide. A typical residential preferred way of keeping cool. Because of the complexity of des- size AC has as much as 13 pounds iccant cooling systems, they have of these refrigerants. The release of Cooling requires temperature drop traditionally only been used in in- this much refrigerant is equivalent and less moisture. Cooling comes in dustrial drying processes. Inventing to burning more than 1,300 gallons two forms - sensible cooling, which a device simple enough for easy in- of gasoline, or driving over 60,000 is a temperature drop, and latent stallation and maintenance is what miles in a 2010 Toyota Prius. That’s cooling, which comes from pulling has impaired desiccant cooling from based on the Environmental Protec- the moisture out of the air. entering into commercial and resi- tion Agency’s fuel efficiency rating One intriguing product already on dential cooling markets. the market in arid, temperate cli- for the 2010 Toyota Prius and on the mates is the Coolerado cooler. It dif- To solve that problem, the NREL standard of 19.5 pounds of carbon fers from a typical evaporative cool- device uses thin membranes that dioxide for every gallon of gasoline er by never increasing the moisture simplify the process of integrating burned. content of the supply air. It provides air flow, desiccants, and evapora- Traditional air conditioners use a lot cool air through indirect evaporative tive cooling. These result in an air of electricity to run the refrigeration cooling. Indirect evaporative systems conditioning system that provides cycle, but DEVap replaces that re- use a purge air stream that removes superior comfort and humidity con- frigeration cycle with an absorption heat from the product or supply air trol. cycle that is thermally activated. It stream that is then directed into a The membranes in the DEVap A/C can be powered by natural gas or so- building. That way, the Coolerado are hydrophobic, which means wa- lar energy and uses very little elec- can cool the air all the way to the ter tends to bead up rather than tricity. wet-bulb temperature. soak through the membranes. This means that DEVap could be- It is a big improvement on evapora- Imagine rain falling on a freshly come the most energy efficient way tive cooling because it does not add waxed car. That property allows to cool your house in any climate. moisture and still gives cold air. the membranes to control the liquid However, in a humid climate, it still flows within the cooling core. It’s NREL has patented the DEVap con- does not provide cold air or humidity that property that keeps the water cept, and NREL expects that over control. and the desiccant separated from the next couple of years they will the air stream. be working on making the device DEVap: Liquid Desiccants, Perme- The water and liquid desiccant are smaller and simpler and perfecting able Membranes. The DEVap solves brought into DEVap’s heat-mass the heat transfer to make DEVap that problem. It relies on the desic- exchanger core. The desiccant and more cost effective. cants’ capacity to create dry air us- ing heat and evaporative coolers’ evaporative cooling effect work to- Eventually, NREL will license the capacity to take dry air and make gether and create cold-dry air. technology to industry, “We’re never cold air. The air is cooled and dried from a going to be in the air conditioner By no means is the concept novel, hot-humid condition to a cold and manufacturing business,” said Ron the idea of combining the two. But dry condition all in one step. This Judkoff, Principle Program Manag- no one has been able to come up all happens in a fraction of a second er for Building Energy Research at with a practical and cost-effective as air flows through the DEVap air NREL. “But we’d like to work with way to do it. HVAC engineers have conditioner. The result is an air con- manufacturers to bring DEVap to known for decades the value of des- ditioner that controls both thermal market and create a more efficient iccants to air conditioning. In fact, and humidity loads. and environmentally benign air con- one of the pioneers of early aircon- ditioning product.” DEVap helps the environment in ditioning, Willis Haviland Carrier, many ways. DEVap uses 50 percent Research conducted in March 2011 An ADI Media Publication | adi-media.com | APRIL 11 | TV VEOPAR JOURNAL | 65