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Products of Research at Steelmint

CONTENTS:-
Steel
Terms  related to steel & steel products
Commercial Forms of Iron
Grades of Iron ore
Coal/Coke
Ferro alloy
STEEL
 Steel is an iron based alloy containing Carbon, Silicon,
  Manganese etc.
Terms related to Steel & Steel Products
               Sponge Iron/DRI (Direct Reduced Iron)
               • Produced by direct reduction of iron ore



               Scrap
               • Materials left over from product consumption such as
                 vehicles, building supplies etc.
               • It is recyclable



               Pig Iron
               • Produced by melting iron ore under high pressure
                 with Charcoal and limestone
               • High Carbon content makes it brittle & unstable
Commercial forms of IRON derived
   from Pig iron by melting & blending
                                 Cast iron
                                 (2.5% carbon)




                                  Pig Iron

                                                   Wrought
                  Steel                             Iron
                (0.5%-1.5%                            (purest
                  Carbon)                           form,0.25%
                                                      carbon)


Grades Of Pig Iron:-a) Foundry Grade Pig Iron
                    b) Basic/Steel Making Grade Pig Iron
Terms related to Steel & Steel Products continue…

            Ingot
            • Metal that is cast into a shape suitable for further processing
            • Manufactured by the freezing of molten liquid in a mold e.g.-
              Gold ingot,Aluminium Ingot etc.




            Billet
            • Small semi-finished casting products that is
              rectangular,square,circular in shape area< 36 sq. in
            • Further processed via profile rolling & drawing



            Re Bar
            • Commonly known as Steel Bar
            • Used as Tensioning device, anchoring purpose
Grades Of Iron Ore




                                  High grade
                   Medium         (+ 65% Fe)
                   Grade
                   (+62-65% Fe)

       Low Grade
       (-62% Fe)
Trade of Iron Ore
   Lumpy/Fine Ore : Iron Ore is traded in
    lumps (i.e. sized ore) or in fines.
    Production/availability of lumps is limited
    by virtue of the natural occurrence and
    also because of generation of lot of fines
    during crushing of large lumps present in
    the run-of -mines.
COAL/COKE
    Coal is a naturally occurring combustible rock
     containing 70% (by Vol) carbonaceous material
     including moisture.




• Coke: Coke is the residual solid product obtained upon
carbonisation of coking coal
Ferro Alloys
 It refers to various alloys of iron with a high
  production of one or more other element
  e.g.managanese, silicon etc.
 Used in production of steel s and alloys as a
  raw material
 Ferro Alloys are used to add characteristics
  of anti-Corrosion & de-oxidation
 Widely used to produce chemicals, Welding
  Electrodes, Electrical equipments etc.
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Products of research at steelmint

  • 1. Products of Research at Steelmint CONTENTS:- Steel Terms related to steel & steel products Commercial Forms of Iron Grades of Iron ore Coal/Coke Ferro alloy
  • 2. STEEL  Steel is an iron based alloy containing Carbon, Silicon, Manganese etc. Terms related to Steel & Steel Products Sponge Iron/DRI (Direct Reduced Iron) • Produced by direct reduction of iron ore Scrap • Materials left over from product consumption such as vehicles, building supplies etc. • It is recyclable Pig Iron • Produced by melting iron ore under high pressure with Charcoal and limestone • High Carbon content makes it brittle & unstable
  • 3. Commercial forms of IRON derived from Pig iron by melting & blending Cast iron (2.5% carbon) Pig Iron Wrought Steel Iron (0.5%-1.5% (purest Carbon) form,0.25% carbon) Grades Of Pig Iron:-a) Foundry Grade Pig Iron b) Basic/Steel Making Grade Pig Iron
  • 4. Terms related to Steel & Steel Products continue… Ingot • Metal that is cast into a shape suitable for further processing • Manufactured by the freezing of molten liquid in a mold e.g.- Gold ingot,Aluminium Ingot etc. Billet • Small semi-finished casting products that is rectangular,square,circular in shape area< 36 sq. in • Further processed via profile rolling & drawing Re Bar • Commonly known as Steel Bar • Used as Tensioning device, anchoring purpose
  • 5. Grades Of Iron Ore High grade Medium (+ 65% Fe) Grade (+62-65% Fe) Low Grade (-62% Fe)
  • 6. Trade of Iron Ore  Lumpy/Fine Ore : Iron Ore is traded in lumps (i.e. sized ore) or in fines. Production/availability of lumps is limited by virtue of the natural occurrence and also because of generation of lot of fines during crushing of large lumps present in the run-of -mines.
  • 7. COAL/COKE  Coal is a naturally occurring combustible rock containing 70% (by Vol) carbonaceous material including moisture. • Coke: Coke is the residual solid product obtained upon carbonisation of coking coal
  • 8. Ferro Alloys  It refers to various alloys of iron with a high production of one or more other element e.g.managanese, silicon etc.  Used in production of steel s and alloys as a raw material  Ferro Alloys are used to add characteristics of anti-Corrosion & de-oxidation  Widely used to produce chemicals, Welding Electrodes, Electrical equipments etc.