The document provides dimensional specifications for an Everest vehicle, including: 1) Frame dimensions with overall vehicle measurements and details on frame component placement. 2) Cabin and body straight-line dimensions listing measurements between reference points on the front, sides, and rear of the vehicle body and cabin. 3) Additional information on interpreting the dimensional drawings and lists, including symbols used to indicate reference points.

29. CONTENTS
Title
Section
General Information
Dimensions
Body
Measurement
Manual
FOREWORD
This manual has been prepared to
provide information covering normal
service repairs and maintenance for the
EVEREST.
As all information in this manual was the
best available at the time of printing,
vehicle specification and other information
will be updated in Service Information.
Ford Moter Company
I
II
© 2003 Ford Moter Company
All rights reserved. Reproduction by any means,
electronic or mechanical including photocopying,
recording or by any information storage and retrieval
system or translation in whole or part is not permitted
without written authorization from Ford Moter Company.
PRINTED IN
, JANUARY 2003
F337–10–03A

30. VEHICLE IDENTIFICATION NUMBERS (VIN)
General (L.H.D.) specs.
MNB BS4D40✻W 10001—
✻
MNB LS4D40✻W 10001—
✻
MNB BS4D70✻W 10001—
✻
MNB LS4D70✻W 10001—
✻
MNB BSYD40✻W 10001—
✻
MNB LSYD40✻W 10001—
✻
MNB BS4D40✻W 10001—
✻
General (R.H.D.) specs.
MNC BS4D40✻W 10001—
✻
MNC LS4D40✻W 10001—
✻
MNC BS4D70✻W 10001—
✻
MNC LS4D70✻W 10001—
✻
MNC BS417✻✻
✻✻W 10001—
✻✻
MNC LS417✻✻W 10001—
✻

31. GENERAL INFORMATION
I
I
HOW TO USE THIS MANUAL ................................ I-2
HOW TO USE THIS MANUAL.............................. I-2
I–1

32. HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
AVF201000001B01
This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given
below.
How To Read Frame Dimensions
• Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.
• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
• The hypothetical lines may differ according to the vehicle model.
• The outline drawing shows the figure that projected vehicle from the upper side.
DIMENSIONS
Shows box size
FRAME DIMENSIONS 10 FEET
Shows applicable vehicle
Pay Load:2t Engine:SL Mission:5MT
Shows dimension
E
I
J
K
L
M
N
888{34.96}
635{25.0}
888{34.96}
930{36.61}
F G H
O
P
Q
313{12.32}
D
mm{in}
202{7.95}
B
A
634{24.96}
520{20.47}
836{32.91}
900{35.43}
Flat-plane dimensions
R
S
T
C
598{23.54}
365
223
{8.78} {14.37}
95{3.74} 27{1.06} 85{3.35}
290{11.42}
198{7.80}
300{11.81}
300{11.81}
177{6.97}
247{9.72}
293{11.54}
395{15.55}
126{4.96}
500{19.69}
165{6.50}
200{7.87}
48{1.89}
195{7.68}
126{4.96}
191{7.52}
Shows point
symbol
584{22.99} 11
{0.43}
358
150
489
{5.91}
{19.25} {14.09}
172{6.77} 131{5.16}
171{6.73}
792{31.18}
Shows imaginary reference line
Straight-line dimensions
B
Q
O
I
853{33.58}
850{33.48}
1,229
{48.39}
1,227{48.31}
E
K
1,078{42.44}
L
814{32.05}
R
N
807{23.90}
1,192{46.93}
Shows point name
Point
symbol
Designation
A
B
C
D
E
F
G
H
I
Side member outer front end
Crossmember No.1 guide pipe
Side member standard hole
Air duct bracket
Front spring hanger front
Crossmember No.2 side hole
Radiator guide bracket
Crossmember No.3 side hole
J
Cabin mounting bracket
Dumper mounting hole
Hole diameter
or bolt or nut
size mm{in}
14.5 {0.57}
10 {0.39}
10 {0.39}
19 {0.75}
54 {2.13}
10 {0.39}
40 {1.57}
13 {0.51}
13x15
{0.51x0.59}
Point
symbol
K
L
M
N
O
P
Q
R
S
T
Designation
Front spring hanger rear
Crossmember No.4 side hole
Crossmember No.5 side hole
Rear spring hanger front
Spring helper bracket
Stopper bracket
Spring helper bracket
Rear spring hanger rear
Crossmember No.6 side hole
Side member standard hole
Hole diameter
or bolt or nut
size mm{in}
33 {1.30}
70 {2.76}
70 {2.76}
19 {0.75}
10 {0.39}
13.7 {0.54}
10 {0.39}
33 {1.30}
67 {2.64}
19 {0.75}
Shows slot
AVF2010B001
I–2

33. HOW TO USE THIS MANUAL
How To Read Cabin Dimensions
• Cabin dimensions are the actual dimensions between two standard points.
• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
Shows vehicle section
DIMENSIONS
FRONT BODY DIMENSIONS
AII Models
Shows measured location
Shows conforming cabin
,
1
A
Shows point symbol
(Right side of vehicle)
A
Shows point symbol
(Left side of vehicle)
3
2
,
B
4
B
C
5
C
9
11
10
13
12
,
,
14
15
E
Shows detail
drawing of points
17
18
,
F
7
8
C
Fr
Fr
16
F
B
A
D
6
D
,
E
D
E
Fr
Fr
Fr
F
Fr
Shows front of vehicle
Mesured
location
1
2
Dimensions mm{in}
1,589 {62.56}
3
740 {29.13}
1,881 {74.06}
4
1,881 {74.06}
5
1,723 {67.83}
1,705 {67.13}
6
7
8
9
Mesured
location
Dimensions mm{in}
10
11
1,742 {68.58}
313 {12.32}
12
585 {23.03}
13
14
1,659 {65.31}
1,815 {71.46}
305 {12.01}
1,399 {55.08}
15
16
1,735 {68.31}
554 {21.81}
17
18
1,574 {61.97}
1,737 {68.39}
246 {9.69}
AVF2010B002
I–3
I

34. HOW TO USE THIS MANUAL
Symbols of Body Dimensions
• The following 8 symbols are used to indicate the standard points.
SYMBOL
MEANING
SYMBOL
Center of circular hole
Center elliptical hole
MEANING
Panel seam, bead, etc.
(arrow only)
Bolt tip
Edge of hole
Center of rectangular-shaped hole
Notch
Edge of rectangular-shaped hole
AVF2010B003
End Of Sie
I–4

35. DIMENSIONS
I
II
DIMENSIONS ......................................................... II-2
FRAME DIMENSIONS......................................... II-2
FRONT BODY STRAIGHT-LINE
DIMENSIONS (1) .............................................. II-4
FRONT BODY STRAIGHT-LINE
DIMENSIONS (2) .............................................. II-5
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS ................................................... II-6
ROOM STRAIGHT-LINE DIMENSIONS (1) ........ II-7
ROOM STRAIGHT-LINE DIMENSIONS (2) ........ II-8
ROOM STRAIGHT-LINE DIMENSIONS (3) ........ II-9
REAR BODY STRAIGHT-LINE
DIMENSIONS (1) ............................................ II-10
REAR BODY STRAIGHT-LINE
DIMENSIONS (2) ............................................ II-11
II–1

36. II–2
25
408
{0.98} {16.06}
95
435
{3.74} {17.13}
104
{4.09}
548
{21.57}
567
{22.32}
507
{19.96}
I
J
913
{35.94}
1,224 {48.19}
1,030 {40.55}
1,281 {50.43}
1,224 {48.19}
580 {22.83}
1,230 {48.43}
842 {33.15}
865 {34.06}
842 {33.15}
660 {25.98}
FRAME DIMENSIONS
374 {14.72}
H
305 {12.01}
G
186 {7.32}
F
175 {6.89}
E
4 {0.16}
D
148 {5.83}
C
238 {9.37}
B
362 {14.25}
A
255 {10.04}
RH:154 {6.06}
LH:139 {5.47}
238 {9.37}
930 {36.61}
DIMENSIONS
DIMENSIONS
Flat-plane dimensions
AVF981638010B01
mm {in}
K
325
{12.80}
AVF9816B001

37. DIMENSIONS
Straight-line dimensions
mm {in}
A
D
552
{21.73}
H
F
508
{20.00}
1,115 {43.90}
600
{23.62}
I
1,193 {46.97}
1,053
{41.46}
1,521
{59.88}
K
II
1,252 {49.29}
2,141 {84.29}
1,771
{69.72}
1,658 {65.28}
1,352
{53.23}
1,081 {42.56}
1,756 {69.13}
AVF9816B002
.
Point
symbol
A
B
C
D
E
F
Designation
Cabin mounting bracket
Bumper stay bracket
Rebound stop bracket
Upper arm bracket
Rebound stop bracket
Cabin mounting bracket
Hole diameter
or bolt or nut
size mm{in}
ø23 {0.91}
ø15 {0.59}
ø12.5 {0.49}
ø16 {0.63}
ø12.5 {0.49}
ø60 {2.36}
Point
symbol
G
H
I
J
K
Designation
Torsion bar bracket
Cabin mounting bracket
Cabin mounting bracket
Side member
Cabin mounting bracket
Hole diameter
or bolt or nut
size mm{in}
ø13.7 {0.54}
ø65 {2.56}
ø26 {1.02}
ø15 {0.59}
ø36 {1.42}
End Of Sie
II–3

38. DIMENSIONS
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)
AVF981653020B01
1
A
5
6
9
A'
B'
C
7
D
B
C'
2
13
8
14
12
11
10
E
E'
D'
4
3
AVF9816B003
A
B
C
Fr
Fr
D
Fr
Fr
E
Fr
AVF9816B004
.
Mesured
location
1
2
3
4
5
6
7
End Of Sie
II–4
Dimensions mm{in}
1,229 {48.39}
714 {28.11}
1,410 {55.51}
1,120 {44.09}
288 {11.34}
980 {38.58}
504 {19.84}
Mesured
location
8
9
10
11
12
13
14
Dimensions mm{in}
1,410 {55.51}
509 {20.04}
1,125 {44.29}
415 {16.34}
986 {38.82}
711 {27.99}
785 {30.91}

39. DIMENSIONS
FRONT BODY STRAIGHT-LINE DIMENSIONS (2)
AVF981653020B02
A
II
1
C B
D
10
E
A'
3
8
5
4
2
9
6
11
B'
7
13
D'
C'
F
12
E'
AVF9816B005
A
B
C
Fr
Fr
D
Fr
E
Fr
Fr
F
Fr
AVF9816B006
.
Mesured
location
1
2
3
4
5
6
7
Dimensions mm{in}
1,240 {48.82}
570 {22.44}
1,452 {57.17}
1,438 {56.61}
1,434 {56.46}
1,360 {53.54}
1,342 {52.83}
Mesured
location
8
9
10
11
12
13
Dimensions mm{in}
383 {15.08}
1,448 {57.01}
546 {21.50}
1,457 {57.36}
928 {36.54}
1,236 {48.66}
End Of Sie
II–5

40. DIMENSIONS
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS
AVF981670010B01
F
D
1
A
11
7
21
17
18
19
13
4
E
K
G
12
3
B
16
9
10
2
20
15
6
8
I
14
5
C
J
H
AVF9816B007
A
B
C
Fr
F
Fr
G,H
E
D
Fr
Fr
Fr
J
I
K
G
H
Fr
Fr
Fr
Fr
Fr
AVF9816B008
.
Mesured
location
1
2
3
4
5
6
7
8
9
10
11
End Of Sie
II–6
Dimensions mm{in}
989 {38.94}
1,032 {40.63}
1,155 {45.47}
1,023 {40.28}
447 {17.60}
844 {33.23}
1,116 {43.94}
1,127 {44.37}
1,125 {44.29}
1,194 {47.01}
1,376 {54.17}
Mesured
location
12
13
14
15
16
17
18
19
20
21
Dimensions mm{in}
1,186 {46.69}
1,133 {44.61}
1,253 {49.33}
1,293 {50.91}
1,241 {48.86}
924 {36.38}
1,436 {56.54}
941 {37.05}
917 {36.10}
1,046 {41.18}

41. DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (1)
AVF981670001B01
II
A
E
B
4
1
2
C
F
3
5
D
6
G
AVF9816B009
A
B
C
Fr
Fr
F
D
E
Fr
Fr
Fr
G
Fr
Fr
AVF9816B010
.
Mesured
location
1
2
3
Dimensions mm{in}
RH:1,000 {39.37}, LH:1,012 {39.84}
RH:914 {35.98}, LH:927 {36.50}
RH:805 {31.69}, LH:820 {32.28}
Mesured
location
4
5
6
Dimensions mm{in}
RH:1,239 {48.78}, LH:1,248 {49.13}
RH:1,003 {35.49}, LH:1,015 {39.96}
RH:1,002 {39.45}, LH:1,015 {39.96}
End Of Sie
II–7

42. DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (2)
AVF981670001B02
H
E
A
4
I
7
F
1
8
B
5
G
J
2
6
C
3
D
AVF9816B011
A
B
C
D
Fr
Fr
F
G
Fr
Fr
Fr
H
Fr
E
I
Fr
J
Fr
Fr
Fr
AVF9816B012
.
Mesured
location
1
2
3
4
5
End Of Sie
II–8
Dimensions mm{in}
1,120 {44.09}
880 {34.65}
793 {31.22}
1,190 {46.85}
1,017 {40.04}
Mesured
location
6
7
8
J-J’
Dimensions mm{in}
823 {32.40}
1,774 {69.84}
1,727 {67.99}
1,506 {59.29}

43. DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (3)
AVF981670001B03
II
E
A
4
1
F
B
I
2
G
5
H
6
7
C
3
D
AVF9816B013
A
B
C
Fr
F
D
Fr
Fr
H
G
E
Fr
Fr
I
Fr
Fr
Fr
Fr
AVF9816B014
.
Mesured
location
1
2
3
4
Dimensions mm{in}
1,288 {50.71}
983 {38.70}
1,050 {41.34}
1,023 {40.28}
Mesured
location
5
6
7
I-I’
Dimensions mm{in}
801 {31.54}
712 {28.03}
483 {19.02}
1,529 {60.20}
End Of Sie
II–9

44. DIMENSIONS
REAR BODY STRAIGHT-LINE DIMENSIONS (1)
AVF981670002B01
A
A'
1
3
2
B
B'
6
4
10
5
17
18
9
C
7
C'
16
8
11
D'
12
D
14
13
F
15
E'
E
AVF9816B015
A
B
C
D
C',D'
C'
Fr
E'
E
Fr
Fr
Fr
D'
Fr
F
Fr
Fr
Fr
AVF9816B016
.
Mesured
location
1
2
3
4
5
6
7
8
9
II–10
Dimensions mm{in}
938 {36.93}
325 {12.80}
1,139 {44.84}
437 {17.20}
737 {29.02}
1,334 {52.52}
1,300 {51.18}
158 {6.22}
881 {34.70}
Mesured
location
10
11
12
13
14
15
16
17
18
Dimensions mm{in}
1,417 {55.79}
1,344 {52.91}
1,312 {51.65}
312 {12.30}
1, 257 {49.49}
1,130 {44.49}
1,541 {60.67}
1,025 {40.35}
1,229 {48.39}

45. DIMENSIONS
End Of Sie
REAR BODY STRAIGHT-LINE DIMENSIONS (2)
AVF981670002B02
A'
A
II
9
2
1
B
3
B'
6
4
8
10
5
C
C'
11
7
12
D'
13
F'
F
16
D
14
15
E
E'
AVF9816B017
A
B
C
D
C',D'
C'
Fr
E'
E
Fr
Fr
Fr
D'
Fr
F
Fr
Fr
Fr
AVF9816B018
.
Mesured
location
1
2
3
4
5
6
7
8
Dimensions mm{in}
652 {25.67}
1,334 {52.52}
1,270 {50.00}
354 {13.94}
1,365 {53.74}
1,322 {52.05}
400 {15.75}
1,033 {40.67}
Mesured
location
9
10
11
12
13
14
15
16
Dimensions mm{in}
1,510 {59.45}
1,479 {58.23}
1,416 {55.75}
1,316 {51.81}
1,316 {51.81}
156 {6.14}
1,218 {47.95}
490 {19.29}
End Of Sie
II–11

47. CONTENTS
Title
RANGER
Body
Measurement
Chart
Manual
FOREWORD
This manual has been prepared to
provide information covering normal
service repairs and maintenance for the
Ranger.
As all information in this manual was the
best available at the time of printing,
vehicle specification and other information
will be updated in Service Information.
Ford Motor Company
APPLICATION:
This manual is applicable to vehicles
beginning with the Vehicle Identification
Numbers (VIN), and related materials shown
on the following page.
Section
Previous
New
GENERAL INFORMATION
I
00
DIMENSIONS
II
80D
© 2005 Ford Sales & Sarvice (Thailand) Co., Ltd.
PRINTED IN THAILAND, DECEMBER 2005
F340–20–05L

48. VEHICLE IDENTIFICATION NUMBERS (VIN)
MNB
MNB
MNB
MNB
BS✻✻✻✻✻✻
DS✻✻✻✻✻✻
LS✻✻✻✻✻✻
US✻✻✻✻✻✻

49. GENERAL INFORMATION
00
SECTION
00
Toc of SCT INFORMATION . . . 00-00
GENERAL
Toc of SCT
00–00
GENERAL INFORMATION
HOW TO USE THIS MANUAL . . . . . . . . . 00–00–2
ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00–00–4
VEHICLE IDENTIFICATION NUMBER
(VIN) CODE . . . . . . . . . . . . . . . . . . . . . . 00–00–1
VEHICLE IDENTIFICATION NUMBERS
(VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–1
End of Toc
VEHICLE IDENTIFICATION NUMBER (VIN) CODE
DCF000000000B05
M N B B S 1 D 1 0 6W 1 2 3 4 5 6
Serial No.
Plant
Production year
W=A. A. Thailand
6= 2006
7= 2007
No meaning
0
Engine type
1= WL-C (2.5 L-DI)
2= WL-3 (2.5 L Diesel-Emission Turbo)
9= WE-C (3.0 L-DI)
Gross vehicle weight
Body style
Product sorce
Air bag
World manufacturer identification
D= 2268—2721 kg {5001—6000 lbs}
E= 2722—3175 kg {6001—7000 lbs}
A= Regular cab.-without box
B= Regular cab.-with box
E= Double cab.-without box
F= Double cab.-with box
1= Stretch cab.
(with Rear Access System) -without box
2= Stretch cab.
(with Rear Access System) -with box
S= Japan (for Thailand)
B= Seatbelt only
D= with Air bag (Driver side)
L= with Air bag (Driver and Passenger)
U= with Air bag (Driver, Passenger and Side air bag)
MNB= FORD (Thailand)
DCF000ZWB001
End Of Sie
VEHICLE IDENTIFICATION NUMBERS (VIN)
DCF000000000B06
MNB BS******
MNB DS******
MNB LS******
MNB US******
End Of Sie
00–00–1

50. GENERAL INFORMATION
HOW TO USE THIS MANUAL
DCF000000000B03
This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given
below.
How To Read Frame Dimensions
• Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.
• When there are no specific indications, the sta ndard points and dimensions are symmetrical in regard to the
center of the vehicle.
• The hypothetical lines may differ according to the vehicle model.
• The outline drawing shows the figure that projected vehicle from the upper side.
Example
DIMENSIONS
Shows box size
FRAME DIMENSIONS 10 FEET
Shows applicable vehicle
Pay Load:2t Engine:SL Mission:5MT
Shows dimension
E
I
J
K
L
M
N
888{34.96}
635{25.0}
888{34.96}
930{36.61}
F G H
O
P
Q
313{12.32}
D
mm{in}
202{7.95}
B
A
634{24.96}
520{20.47}
836{32.91}
900{35.43}
Flat-plane dimensions
R
S
T
C
598{23.54}
365
223
{8.78} {14.37}
95{3.74} 27{1.06} 85{3.35}
290{11.42}
198{7.80}
300{11.81}
300{11.81}
177{6.97}
247{9.72}
293{11.54}
395{15.55}
126{4.96}
500{19.69}
165{6.50}
200{7.87}
48{1.89}
195{7.68}
126{4.96}
191{7.52}
Shows point
symbol
584{22.99} 11
{0.43}
358
150
489
{5.91}
{19.25} {14.09}
172{6.77} 131{5.16}
171{6.73}
792{31.18}
Shows imaginary reference line
Straight-line dimensions
B
Q
O
I
853{33.58}
850{33.48}
1,229
{48.39}
1,227{48.31}
E
K
1,078{42.44}
L
814{32.05}
R
N
807{23.90}
1,192{46.93}
Shows point name
Point
symbol
A
B
C
D
E
F
G
H
I
J
Designation
Side member outer front end
Crossmember No.1 guide pipe
Side member standard hole
Air duct bracket
Front spring hanger front
Crossmember No.2 side hole
Radiator guide bracket
Crossmember No.3 side hole
Dumper mounting hole
Cabin mounting bracket
Hole diameter
or bolt or nut
size mm{in}
14.5 {0.57}
10 {0.39}
10 {0.39}
19 {0.75}
54 {2.13}
10 {0.39}
40 {1.57}
13 {0.51}
13x15
{0.51x0.59}
Point
symbol
K
L
M
N
O
P
Q
R
S
T
Designation
Front spring hanger rear
Crossmember No.4 side hole
Crossmember No.5 side hole
Rear spring hanger front
Spring helper bracket
Stopper bracket
Spring helper bracket
Rear spring hanger rear
Crossmember No.6 side hole
Side member standard hole
Hole diameter
or bolt or nut
size mm{in}
33 {1.30}
70 {2.76}
70 {2.76}
19 {0.75}
10 {0.39}
13.7 {0.54}
10 {0.39}
33 {1.30}
67 {2.64}
19 {0.75}
Shows slot
DBG0980B100
00–00–2

51. GENERAL INFORMATION
How To Rear Cabin Dimensions
• Cabin dimensions are the actual dimensions between two standard points.
• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
Example
Shows vehicle section
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)
mm {in}
Shows dimension
Shows point symbol
(Right side of vehicle)
A'
A
Shows point symbol
(Left side of vehicle)
795
{31.30}
B'
1,122
{44.17}
D
199
{7.83}
1,416
{55.75}
873
{34.37}
908
{35.75}
832
{32.76}
C
388
{15.28}
E
550
{21.65}
1,205
{47.44}
Shows detail
drawing of points
B,B
Fr
255
{10.04}
C'
353
{13.90}
435
{17.13}
1,410
{55.51}
,
Fr
C
B
D'
E'
F'
F
A
539
{21.22}
364
{14.33}
,
B
D
E
Fr
Fr
Fr
F
Shows front of
vehicle
Fr
Shows point name
Point
symbol
A
B
C
Designation
Shroud panel datum hole
Shroud panel datum hole
Shroud panel datum hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø7 {0.28}
ø7 {0.28}
Point
symbol
D
E
F
Designation
Shroud panel datum hole
Shroud panel datum hole
Crossmember datum hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø6.2 {0.24}
ø10 {0.39}
DBG0980B101
00–00–3
00

52. GENERAL INFORMATION
Symbols of Body Dimensions
• The following 8 symbols are used to indicate the standard points.
SYMBOL
MEANING
Center of circular hole
SYMBOL
(arrow only)
MEANING
Bolt tip
Center elliptical hole
Center of rectangular-shaped hole
Notch
Edge of rectangular-shaped hole
Panel seam, bead, etc.
MZZ2010B016
End Of Sie
ABBREVIATION
CM
Ctr
DSC
Fr
HU
LH
M
MC
RH
Rr
Control module
Center
Dynamic stability control
Front
Hydraulic unit
Left
Metallic
Mica
Right
Rear
End Of Sie
00–00–4
DCF000000000B04

53. BODY & ACCESSORIES
09
SECTION
Toc of SCT
BODY STRUCTURE
80D
[DIMENSIONS] . . . . . . . . . . . 09-80D
Toc of SCT
09–80D BODY STRUCTURE [DIMENSIONS]
FRAME DIMENSIONS (UNDERBODY
REGULAR CAB 2WD) . . . . . . . . . . . . . 09–80D–2
FRAME DIMENSIONS (UNDERBODY
DOUBLE CAB 2WD) . . . . . . . . . . . . . . . 09–80D–4
FRAME DIMENSIONS (UNDERBODY
STRETCH CAB {WITH REAR ACCESS
SYSTEM} 2WD). . . . . . . . . . . . . . . . . . . 09–80D–6
FRAME DIMENSIONS (UNDERBODY
STRETCH CAB {WITH REAR ACCESS
SYSTEM} HI-RIDER). . . . . . . . . . . . . . . 09–80D–8
FRAME DIMENSIONS (UNDERBODY
DOUBLE CAB 4WD) . . . . . . . . . . . . . . . 09–80D–10
FRAME DIMENSIONS (UNDERBODY
STRETCH CAB {WITH REAR ACCESS
SYSTEM} 4WD). . . . . . . . . . . . . . . . . . . 09–80D–12
FRONT BODY STRAIGHT-LINE
DIMENSIONS (1) . . . . . . . . . . . . . . . . . . 09–80D–14
FRONT BODY STRAIGHT-LINE
DIMENSIONS (2) . . . . . . . . . . . . . . . . . . 09–80D–15
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS (REGULAR CAB) . . . . . . 09–80D–17
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS (DOUBLE CAB) . . . . . . . 09–80D–18
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS (STRETHC CAB
{WITH REAR ACCESS SYSTEM},
HI-RIDER) . . . . . . . . . . . . . . . . . . . . . . . . 09–80D–19
ROOM STRAIGHT-LINE DIMENSIONS
(REGULAR CAB) . . . . . . . . . . . . . . . . . . 09–80D–21
ROOM STRAIGHT-LINE DIMENSIONS
(DOUBLE CAB) . . . . . . . . . . . . . . . . . . . 09–80D–22
ROOM STRAIGHT-LINE DIMENSIONS
(STRETHC CAB {WITH REAR ACCESS
SYSTEM}, HI-RIDER) . . . . . . . . . . . . . . . 09–80D–24
End of Toc
09–80D–1

54. 09–80D–2
21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}
N
K
O
P
L
Q
314
453
1,115
568
1,007
498
{12.36}
{17.83}
{43.90}
{22.36}
{39.65}
385 {15.16}
J
1,024 {40.31}
1,140 {44.88}
1,140 {44.88}
1,150 {45.28}
1,224 {48.19}
1,230 {48.43}
883 {34.76}
891 {35.08}
883 {34.76}
502
{19.76}
930 {36.61}
754 {29.69}
660 {25.98}
FRAME DIMENSIONS (UNDERBODY REGULAR CAB 2WD)
269 {10.59}
I
385 {15.16}
H
400 {15.75}
G
400 {15.75}
F
81 {3.19}
385 {15.16}
E
385 {15.16}
D
175 {6.89}
C
148 {5.83}
B
250 {9.84}
A
267 {10.51}
425 {16.73}
125 {4.92}
160 {6.30}
237 {9.33}
310 {12.20}
BODY STRUCTURE [DIMENSIONS]
Flat-plane dimensions
DCF098038010B01
mm {in}
M
{19.61}
167
{6.57}
DBG0980B001

55. BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A
F
H
I
K
J
O
L
P
M
80D
1,115
{43.90}
1,081
{42.56}
1,216
{47.87}
1,521
1,075 {59.88}
{42.32}
572
{22.52}
501
{19.72}
1,521
{59.88}
1,658
{65.28}
1,191
{46.89}
1,278
{50.31}
1,217
{47.91}
953
{37.52}
568
{22.36}
619
{24.37}
1,007
{39.65}
271
{10.67}
DBG0980B002
Point
symbol
A
B
C
D
E
F
G
H
I
J
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Hole diameter
or bolt or nut
size mm {in}
ø27 {1.06}
ø15 {0.59}
ø13.5 {0.53}
ø25 {0.98}
ø12.5 {0.49}
ø16 {0.63}
ø12.5 {0.49}
ø60 {2.36}
ø65 {2.56}
ø20 {0.79}
Point
symbol
Designation
K
K’
Box bracket No.2
Box bracket No.2
L
Box bracket No.3
L’
M
N
O
P
Q
Box bracket No.3
Box mounting hole
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
ø16 {0.63}
ø20 {0.79}
ø16 x 23
{0.63 x 0.91}
ø20 {0.79}
ø20 {0.79}
ø14 {0.55}
M12 {0.47}
M12 {0.47}
ø32 {1.26}
End Of Sie
09–80D–3

56. 09–80D–4
314 113 75
21
4
88
{0.16} {0.83} {3.46} {12.36} {4.45} {2.95}
K
P
Q
L
453
1,115
760
777
498
{17.83}
{43.90}
{29.92}
{30.59}
385 {15.16}
J
1,024 {40.31}
1,140 {44.88}
1,130 {44.49}
1,290 {50.79}
1,224 {48.19}
1,230 {48.43}
883 {34.76}
891 {35.08}
883 {34.76}
502
{19.76}
930 {36.61}
754 {29.69}
660 {25.98}
FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 2WD)
269 {10.59}
O
399 {15.71}
I
385 {15.16}
H
400 {15.75}
G
309 {12.17}
400 {15.75}
F
81 {3.19}
N
175 {6.89}
E
148 {5.83}
D
250 {9.84}
C
267 {10.51}
105 {4.13}
425 {16.73}
B
125 {4.92}
A
160 {6.30}
237 {9.33}
310 {12.20}
BODY STRUCTURE [DIMENSIONS]
Flat-plane dimensions
DCF098038010B02
mm {in}
R
M
{19.61}
206
{8.11}
DBG0980B003

57. BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A
F
H
J
I
P
K
L
Q
M
80D
1,115
{43.90}
1,081
{42.56}
1,521
1,075 {59.88}
{42.32}
572
{22.52}
1,216
{47.87}
777
{30.59}
953
{37.52}
1,658
{65.28}
1,475
{58.07}
1,231
{48.46}
1,191
{46.89}
1,375
{54.13}
619
{24.37}
501
{19.72}
772
{30.39}
239
{9.41}
DBG0980B004
Point
symbol
A
B
C
D
E
F
G
H
I
J
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Cabin mounting bracket No.4
Hole diameter
or bolt or nut
size mm {in}
ø27 {1.06}
ø15 {0.59}
ø13.5 {0.53}
ø25 {0.98}
ø12.5 {0.49}
ø16 {0.63}
ø12.5 {0.49}
ø60 {2.36}
ø65 {2.56}
ø30 {1.18}
Point
symbol
Designation
K
K’
Box bracket No.1
Box bracket No.1
L
Box bracket No.3
L’
M
N
O
P
Q
R
Box bracket No.3
Box mounting hole
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
ø16 {0.63}
ø20 {0.79}
ø16 x 23
{0.63 x 0.91}
ø20 {0.79}
ø20 {0.79}
ø48.5 {1.91}
ø14 {0.55}
M12 {0.47}
M12 {0.47}
ø32 {1.26}
End Of Sie
09–80D–5

58. 09–80D–6
M
J
N
O
K
P
314
453
1,642
208
1,007
498
{12.36}
{17.83}
{64.65}
{8.19}
{39.65}
385 {15.16}
I
1,024 {40.31}
1,140 {44.88}
1,140 {44.88}
1,224 {48.19}
1,230 {48.43}
883 {34.76}
891 {35.08}
883 {34.76}
502
{19.76}
930 {36.61}
754 {29.69}
660 {25.98}
FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD)
269 {10.59}
H
400 {15.75}
G
385 {15.16}
F
400 {15.75}
E
81 {3.19}
385 {15.16}
D
240 {9.45}
C
148 {5.83}
B
250 {9.84}
A
267 {10.51}
425 {16.73}
125 {4.92}
160 {6.30}
237 {9.33}
310 {12.20}
BODY STRUCTURE [DIMENSIONS]
Flat-plane dimensions
DCF098038010B03
mm {in}
L
21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}
{19.61}
DBG0980B005

59. BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A
F
H
I
J
N
K
O
L
80D
1,645
{64.76}
1,081
{42.56}
501
{19.72}
1,521
{59.88}
1,216
{47.87}
1,075
{42.32}
1,521
{59.88}
572
{22.52}
1,209
{47.60}
2,052
{80.79}
1,191
{46.89}
953
{37.52}
619
{24.37}
1,007
{39.65}
257
{10.12}
DBG0980B006
Point
symbol
A
B
C
D
E
F
G
H
I
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Hole diameter
or bolt or nut
size mm {in}
ø27 {1.06}
ø15 {0.59}
ø13.5 {0.53}
ø25 {0.98}
ø12.5 {0.49}
ø16 {0.63}
ø12.5 {0.49}
ø60 {2.36}
ø65 {2.56}
Point
symbol
Designation
J
J’
Box bracket No.1
Box bracket No.1
K
Box bracket No.3
K’
L
M
N
O
P
Box bracket No.3
Box mounting hole
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
ø16 {0.63}
ø20 {0.79}
ø16 x 23
{0.63 x 0.91}
ø20 {0.79}
ø20 {0.79}
ø14 {0.55}
M12 {0.47}
M12 {0.47}
ø32 {1.26}
End Of Sie
09–80D–7

60. 21
4
{0.16} {0.83}
09–80D–8
N
I
O
P
J
1,024 {40.31}
1,140 {44.88}
1,140 {44.88}
1,224 {48.19}
1,230 {48.43}
FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER)
408
435
1,642
208
1,007
498
{16.06}
{17.13}
{64.65}
{8.19}
{39.65}
385 {15.16}
H
269 {10.59}
G
406 {15.98}
F
385 {15.16}
M
406 {15.98}
E
89 {3.50}
385 {15.16}
D
240 {9.45}
L
148 {5.83}
C
842 {33.15}
865 {34.06}
B
238 {9.37}
930 {36.61}
754 {29.69}
660 {25.98}
842 {33.15}
A
255 {10.04}
362 {14.25}
27 {1.06}
42 {1.65}
160 {6.30}
237 {9.33}
310 {12.20}
BODY STRUCTURE [DIMENSIONS]
Flat-plane dimensions
DCF098038010B06
mm {in}
Q
K
{19.61}
95
104
{4.09} {3.74}
DBG0980B009

61. BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A
E
G
H
I
O
P
J
K
80D
1,645
{64.76}
1,081
{42.56}
1,007
{39.65}
1,193
{46.97}
1,521
1,053 {59.88}
{41.46}
552
{21.73}
923
{36.34}
1,209
{47.60}
2,052
{80.79}
1,191
{46.89}
1,521
{59.88}
600
{23.62}
501
{19.72}
257
{10.12}
DBG0980B010
Point
symbol
A
B
C
D
E
F
G
H
I
I’
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1
Hole diameter
or bolt or nut
size mm {in}
ø27 {1.06}
ø15 {0.59}
ø13.5 {0.53}
ø12.5 {0.49}
ø16 {0.63}
ø12.5 {0.49}
ø60 {2.36}
ø65 {2.56}
ø16 {0.63}
ø20 {0.79}
Point
symbol
Designation
J
Box bracket No.3
J’
K
L
M
N
O
P
Q
Box bracket No.3
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
ø16 x 23
{0.63 x 0.91}
ø20 {0.79}
ø20 {0.79}
ø16.5 {0.65}
ø40 {1.57}
ø14 {0.55}
M12 {0.47}
M12 {0.47}
ø32 {1.26}
End Of Sie
09–80D–9

62. 930 {36.61}
754 {29.69}
660 {25.98}
842 {33.15}
A
42 {1.65}
160 {6.30}
237 {9.33}
310 {12.20}
B
E
21
4
{0.16} {0.83}
09–80D–10
95
104
{4.09} {3.74}
238 {9.37}
408
435
{16.06}
{17.13}
F
G
H
89 {3.50}
N
175 {6.89}
O
I
J
406 {15.98}
385 {15.16}
1,024 {40.31}
1,140 {44.88}
1,130 {44.49}
1,290 {50.79}
FRAME DIMENSIONS (UNDERBODY DOUBLE CAB 4WD)
269 {10.59}
Q
385 {15.16}
406 {15.98}
P
309 {12.17}
400 {15.75}
1,224 {48.19}
1,230 {48.43}
842 {33.15}
D
148 {5.83}
865 {34.06}
C M
255 {10.04}
362 {14.25}
27 {1.06}
BODY STRUCTURE [DIMENSIONS]
Flat-plane dimensions
DCF098038010B04
mm {in}
K
R
1,115
760
777
498
{43.90}
{29.92}
{30.59}
L
206
{8.11}
{19.61}
DBG0980B007

63. BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A
E
G
I
H
J
P
K
Q
L
80D
1,115
{43.90}
1,081
{42.56}
777
{30.59}
923
{36.34}
1,193
{46.97}
1,053
{41.46}
552
{21.73}
1,521
{59.88}
1,658
{65.28}
1,475
{58.07}
1,231
{48.46}
1,375
{54.13}
600
{23.62}
1,191
{46.89}
501
{19.72}
772
{30.39}
239
{9.41}
DBG0980B008
Point
symbol
A
B
C
D
E
F
G
H
I
J
J’
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Cabin mounting bracket No.4
Box bracket No.1
Box bracket No.1
Hole diameter
or bolt or nut
size mm {in}
ø27 {1.06}
ø15 {0.59}
ø13.5 {0.53}
ø12.5 {0.49}
ø16 {0.63}
ø12.5 {0.49}
ø60 {2.36}
ø65 {2.56}
ø30 {1.18}
ø16 {0.63}
ø20 {0.79}
Point
symbol
Designation
K
Box bracket No.3
K’
L
M
N
O
P
Q
R
Box bracket No.3
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
ø16 x 23
{0.63 x 0.91}
ø20 {0.79}
ø20 {0.79}
ø16.5 {0.65}
ø40 {1.57}
ø14 {0.55}
M12 {0.47}
M12 {0.47}
ø32 {1.26}
End Of Sie
09–80D–11

64. 21
4
{0.16} {0.83}
09–80D–12
N
I
O
P
J
1,024 {40.31}
1,140 {44.88}
1,140 {44.88}
1,224 {48.19}
1,230 {48.43}
FRAME DIMENSIONS (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD)
408
435
1,642
208
1,007
498
{16.06}
{17.13}
{64.65}
{8.19}
{39.65}
385 {15.16}
H
269 {10.59}
G
406 {15.98}
F
385 {15.16}
M
406 {15.98}
E
89 {3.50}
385 {15.16}
D
240 {9.45}
L
842 {33.15}
865 {34.06}
C
148 {5.83}
930 {36.61}
754 {29.69}
660 {25.98}
842 {33.15}
B
238 {9.37}
255 {10.04}
362 {14.25}
27 {1.06}
A
42 {1.65}
160 {6.30}
237 {9.33}
310 {12.20}
BODY STRUCTURE [DIMENSIONS]
Flat-plane dimensions
DCF098038010B05
mm {in}
Q
K
{19.61}
95
104
{4.09} {3.74}
DBG0980B009

65. BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
mm {in}
A
E
G
H
I
O
P
J
K
80D
1,645
{64.76}
1,081
{42.56}
1,007
{39.65}
1,193
{46.97}
1,521
1,053 {59.88}
{41.46}
552
{21.73}
923
{36.34}
1,209
{47.60}
2,052
{80.79}
1,191
{46.89}
1,521
{59.88}
600
{23.62}
501
{19.72}
257
{10.12}
DBG0980B010
Point
symbol
A
B
C
D
E
F
G
H
I
I’
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1
Hole diameter
or bolt or nut
size mm {in}
ø27 {1.06}
ø15 {0.59}
ø13.5 {0.53}
ø12.5 {0.49}
ø16 {0.63}
ø12.5 {0.49}
ø60 {2.36}
ø65 {2.56}
ø16 {0.63}
ø20 {0.79}
Point
symbol
Designation
J
Box bracket No.3
J’
K
L
M
N
O
P
Q
Box bracket No.3
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
ø16 x 23
{0.63 x 0.91}
ø20 {0.79}
ø20 {0.79}
ø16.5 {0.65}
ø40 {1.57}
ø14 {0.55}
M12 {0.47}
M12 {0.47}
ø32 {1.26}
End Of Sie
09–80D–13

66. BODY STRUCTURE [DIMENSIONS]
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)
DCF098053020B01
mm {in}
A'
A
795
{31.30}
B'
1,122
{44.17}
D
199
{7.83}
1,416
{55.75}
873
{34.37}
908
{35.75}
832
{32.76}
C
388
{15.28}
E
539
{21.22}
550
{21.65}
1,205
{47.44}
D'
255
{10.04}
C'
353
{13.90}
E'
F'
F
364
{14.33}
435
{17.13}
1,410
{55.51}
DBG0980B011
A
,
B,B
Fr
Fr
C
B
D
E
Fr
Fr
Fr
,
B
F
Fr
DBG0980B012
.
Point
symbol
A
B
C
Designation
Shroud panel datum hole
Shroud panel datum hole
Shroud panel datum hole
End Of Sie
09–80D–14
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø7 {0.28}
ø7 {0.28}
Point
symbol
D
E
F
Designation
Shroud panel datum hole
Shroud panel datum hole
Crossmember datum hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø6.2 {0.24}
ø10 {0.39}

67. BODY STRUCTURE [DIMENSIONS]
FRONT BODY STRAIGHT-LINE DIMENSIONS (2)
DCF098053020B02
A
80D
mm {in}
1,240
{48.82}
D
E
546
{21.50}
1,452
{57.17}
B
C
A'
383
{15.08}
1,438
{56.61}
1,360
{53.54}
1,448
{57.01}
570
{22.44}
1,434
{56.46}
F
1,073
{42.24}
1,669
{65.71}
1,342
{52.83}
965
{37.99}
B'
C'
1,457
{57.36}
D'
G
E'
928
{36.54}
DBG0980B013
09–80D–15

68. BODY STRUCTURE [DIMENSIONS]
A
B
C
Fr
Fr
Fr
,
F,F
D
E
Fr
Fr
G
F
,
F
Fr
Fr
DBG0980B014
Point
symbol
Designation
A
Windshield garnish installation
square hole
B
Windshield garnish installation
square hole
C
D
Bonnet hinge installation hole
Front fender installation hole
End Of Sie
09–80D–16
Hole diameter
or bolt or nut
size mm {in}
6.8 x 6.8
{0.27 x 0.27}
6.8 x 6.8
{0.27 x 0.27}
ø12 {0.47}
ø10 {0.39}
Point
symbol
Designation
E
Shroud gusset datum hole
F
Cowl panel datum slot
F’
G
Cowl panel datum hole
Shroud panel datum hole
Hole diameter
or bolt or nut
size mm {in}
ø14 {0.55}
ø6.2 x 8
{0.24 x 0.31}
ø6.2 {0.24}
ø10 {0.39}

69. BODY STRUCTURE [DIMENSIONS]
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (REGULAR CAB)
DCF098070010B01
mm {in}
F
489
{19.25}
C
80D
1,127
{44.37}
1,376
{54.17}
D
989
{38.94}
A
1,155
{45.47}
1,032
{40.63}
1,023
{40.28}
1,185
{46.65}
1,196
{47.09}
1,090
{42.91}
E
G
B
DBG0980B015
A
B
Fr
C
Fr
F
D
Fr
E
Fr
Fr
G
Fr
Fr
DBG0980B016
.
Point
symbol
A
B
C
Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole
Hole diameter
or bolt or nut
size mm {in}
ø12 {0.47}
ø7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
Point
symbol
D
E
F
G
Designation
Door hinge installation hole
Door hinge installation hole
Side frame outer connection
Side frame outer datum hole
Hole diameter
or bolt or nut
size mm {in}
ø12 {0.47}
ø12 {0.47}
ø3.2 {0.13}
End Of Sie
09–80D–17

70. BODY STRUCTURE [DIMENSIONS]
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (DOUBLE CAB)
DCF098070010B02
mm {in}
489
{19.25}
C
1,127
{44.37}
1,155
{45.47}
1,032
{40.63}
1,023
{40.28}
389
{15.31}
J
848
{33.39}
1,125
{44.29}
D
989
{38.94}
A
I
F
G
1,186
{46.69}
1,376
{54.17}
1,128
{44.41}
1,109
1,194 {43.66}
{47.01}
1,133
{44.61}
713
{28.07}
H
E
1,192
{46.93}
K
B
DBG0980B017
A
B
C
D
F
G
H
Fr
Fr
I
Fr
Fr
Fr
Fr
Fr
Fr
E
J
Fr
Fr
K
Fr
DBG0980B018
.
Point
symbol
A
B
Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
C
Windshield garnish installation
square hole
D
E
Door hinge installation hole
Door hinge installation hole
End Of Sie
09–80D–18
Hole diameter
or bolt or nut
size mm {in}
ø12 {0.47}
ø7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
ø12 {0.47}
ø12 {0.47}
Point
symbol
F
G
H
I
J
K
Designation
Side frame outer connection
Door hinge installation hole
Door hinge installation hole
Side frame outer connection
Side frame outer connection
Side frame outer datum hole
Hole diameter
or bolt or nut
size mm {in}
ø12 {0.47}
ø12 {0.47}
ø3.2 {0.13}

71. BODY STRUCTURE [DIMENSIONS]
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HIRIDER)
DCF098070010B03
mm {in}
1,197
{47.13}
80D
H
F
C
1,536
{60.47}
1,284
{50.55}
D
1,720
{67.72}
989
{38.94}
A
1,155
{45.47}
1,032
{40.63}
1,343
{52.87}
I
1,766
{69.53}
E
1,249
{49.17}
1,296
{51.02}
J
1,023
{40.28}
B
G
DBG0980B019
mm {in}
H
F
830
{32.68}
1,507
{59.33}
1,948
{76.69}
E
1,207
{47.52}
1,135
{44.69}
I
1,098
{43.23}
745
{29.33}
1,724
{67.87}
1,195
{47.05}
J
551
{21.69}
G
DBG0980B020
09–80D–19

72. BODY STRUCTURE [DIMENSIONS]
A
B
Fr
F
C
D
Fr
Fr
G
Fr
H
Fr
E
Fr
Fr
I
J
Fr
Fr
Fr
DBG0980B021
.
Point
symbol
A
B
Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
C
Windshield garnish installation
square hole
D
E
Door hinge installation hole
Door hinge installation hole
End Of Sie
09–80D–20
Hole diameter
or bolt or nut
size mm {in}
ø12 {0.47}
ø7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
ø12 {0.47}
ø12 {0.47}
Point
symbol
F
G
H
I
J
Designation
Striker installation hole
Striker installation hole
Side frame outer datum hole
Rear access panel hinge
installation hole
Rear access panel hinge
installation hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø13 {0.51}
ø5 {0.20}
ø12 {0.47}
ø12 {0.47}

73. BODY STRUCTURE [DIMENSIONS]
ROOM STRAIGHT-LINE DIMENSIONS (REGULAR CAB)
DCF098070001B01
mm {in}
A
E
B
C
RH:913
{35.94}
LH:927
{36.50}
RH:1,000
{39.37}
LH:1,011
{39.80}
80D
RH:1,243
{48.94}
LH:1,251
{49.25}
RH:804
{31.65}
LH:820
{32.28}
H-H'
F
1,506
{59.29}
RH:1,009
{39.72}
LH:1,021
{40.20}
G
RH:954
{37.56}
LH:967
{38.07}
D
DBG0980B022
B
A
Fr
Fr
Fr
G
F
Fr
Fr
H
Fr
Fr
E
D
C
Fr
DBG0980B023
.
Point
symbol
A
B
C
D
E
Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Tunnel reinforcement
installation hole
Rear pillar inner datum hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø10 {0.39}
ø12 {0.47}
ø7 {0.28}
Point
symbol
Designation
F
Rear pillar inner datum hole
G
Rear pillar inner datum slot
H
Striker installation slot
Hole diameter
or bolt or nut
size mm {in}
ø12 {0.47}
ø8 x 12
{0.31 x 0.47}
ø8.2 x 7.6
{0.32 x 0.30}
ø12 {0.47}
09–80D–21

74. BODY STRUCTURE [DIMENSIONS]
End Of Sie
ROOM STRAIGHT-LINE DIMENSIONS (DOUBLE CAB)
DCF098070001B02
A
mm {in}
E
B
RH:1,000
{39.37}
LH:1,011
C {39.80}
RH:913
{35.94}
LH:927
{36.50}
RH:1,239
{48.78}
LH:1,248
{49.13}
RH:1,750
{68.90}
LH:1,757
{69.17}
F
RH:1,002
{39.45}
LH:1,015
{39.96}
RH:804
{31.65}
LH:820
{32.28}
H
K-K'
RH:1,680 {66.14}
LH:1,688 {66.46}
I
L-L'
G
RH:1,002 {39.45}
LH:1,015 {39.96}
D
J
1,506
{59.29}
1,506
{59.29}
RH:1,525
{60.04}
LH:1,533
{60.35}
DBG0980B024
09–80D–22

75. BODY STRUCTURE [DIMENSIONS]
A
B
D
C
E
80D
Fr
F
Fr
G
H
Fr
Fr
Fr
Fr
I
Fr
Fr
J
Fr
Fr
L
K
Fr
Fr
DBG0980B025
Point
symbol
A
B
C
D
E
F
G
Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Tunnel reinforcement
installation hole
Center pillar inner datum hole
Center pillar inner datum hole
Center pillar inner datum hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø10 {0.39}
ø12 {0.47}
ø7 {0.28}
ø7 {0.28}
ø7 {0.28}
ø7 {0.28}
Point
symbol
Designation
H
Rear pillar inner datum hole
I
Rear pillar inner datum slot
J
K
Rear pillar inner datum hole
Striker installation hole
L
Striker installation slot
Hole diameter
or bolt or nut
size mm {in}
ø12 {0.47}
ø7 x 9
{0.28 x 0.35}
ø6 {0.24}
ø10.2 {0.40}
ø8.2 x 7.6
{0.32 x 0.30}
End Of Sie
09–80D–23

76. BODY STRUCTURE [DIMENSIONS]
ROOM STRAIGHT-LINE DIMENSIONS (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)
DCF098070001B03
D
A
B
RH:913
{35.94}
LH:927
{36.50}
RH:804
{31.65}
LH:820
{32.28}
E
RH:1,119
{44.06}
RH:1,000
{39.37} LH:1,128
{44.41}
LH:1,011
{39.80}
RH:1,272
{50.08}
C
LH:1,279
{50.35}
mm {in}
F
H
RH:1,492
{58.74}
LH:1,498
{58.98}
RH:1,602 {63,07}
LH:1,608 {63.31}
RH:1,509
{59.41}
LH:1,517 M-M'
{59.72}
J
G
K
I
RH:1,041 {40.98}
LH:1,054 {41.50}
1,457
{57.36}
RH:1,385
{54.53}
LH:1,394
{54.88}
DBG0980B026
09–80D–24

77. BODY STRUCTURE [DIMENSIONS]
A
B
C
D
E
80D
Fr
Fr
F,H
F
Fr
J
I
G
Fr
Fr
K
H
Fr
Fr
Fr
Fr
Fr
M
Fr
DBG0980B027
Point
symbol
Designation
A
B
C
D
E
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Trim installation hole
Striker installation hole
F
Trim installation slot
G
Striker installation hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø10 {0.39}
ø12 {0.47}
ø10 {0.39}
ø7 {0.28}
ø10 x 15
{0.39 x 0.59}
ø13 {0.51}
Point
symbol
Designation
H
I
Rear pillar inner datum hole
Pillar trim datum hole
J
Pillar trim datum slot
K
M
Tunnel reinforcement datum
hole
Side frame outer datum hole
Hole diameter
or bolt or nut
size mm {in}
ø12 {0.47}
ø6 {0.24}
ø10 x 20
{0.39 x 0.79}
ø7 {0.28}
ø10 {0.39}
09–80D–25

78. BODY STRUCTURE [DIMENSIONS]
D
A
E
mm {in}
F
H
B
1,362
{53.62}
C
1,101 1,110
{43.35} {43.70}
1,248
{49.13}
1,472
{57.95}
I
1,132
{44.57}
1,447
{56.97}
G
965
{37.99}
770
{30.31}
J
793
{31.22}
L
DBG0980B028
B
A
Fr
Fr
F,H
F
C
G
D
Fr
E
Fr
J
I
Fr
L
H
Fr
Fr
Fr
Fr
Fr
DBG0980B029
.
Point
symbol
Designation
A
B
C
D
E
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Trim installation hole
Striker installation hole
F
Trim installation slot
End Of Sie
09–80D–26
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø10 {0.39}
ø12 {0.47}
ø10 {0.39}
ø7 {0.28}
ø10 x 15
{0.39 x 0.59}
Point
symbol
Designation
G
H
I
Striker installation hole
Rear pillar inner datum hole
Pillar trim datum hole
J
Pillar trim datum slot
L
Crossmember No.3 datum
hole
Hole diameter
or bolt or nut
size mm {in}
ø13 {0.51}
ø12 {0.47}
ø6 {0.24}
ø10 x 20
{0.39 x 0.79}
ø10 {0.39}

79. F344-10-06H(INDEX).fm 1 ページ
２００６年８月３日 木曜日 午後５時１２分
CONTENTS
Title
RANGER
EVEREST
Body
Measurement
Chart
Manual
Supplement
FOREWORD
This manual has been prepared to
provide information covering normal
service repairs and maintenance for the
RANGER, EVEREST.
As all information in this manual was the
best available at the time of printing,
vehicle specification and other information
will be updated in Service Information.
Ford Motor Company
APPLICATION:
This manual is applicable to vehicles
beginning with the Vehicle Identification
Numbers (VIN), and related materials shown
on the following page.
Note:
For the EVEREST, the differences from the
RANGER have been described.
Information for EVEREST not described in
this manual is common to RANGER,
therefore, refer to the indicated relatedmanuals.
Section
Previous
New
GENERAL INFORMATION
I
00
DIMENSIONS
II
80D
© 2006 Ford Motor Company
PRINTED IN THAILAND, AUGUST 2006
F344–10–06H

80. F344-10-06H(INDEX).fm 2 ページ
２００６年８月３日 木曜日 午後５時１２分
VEHICLE IDENTIFICATION NUMBERS (VIN)
RANGER
MNB BS✻✻✻✻✻✻
MNB DS✻✻✻✻✻✻
MNB LS✻✻✻✻✻✻
MNB US✻✻✻✻✻✻
EVEREST
MNB LS✻✻✻✻✻✻
MNB US✻✻✻✻✻✻

81. F344-10-05L(00-00).fm 1 ページ
２００６年８月３日 木曜日 午後５時１１分
GENERAL INFORMATION
00
SECTION
00
Toc of SCT INFORMATION . . . 00-00
GENERAL
Toc of SCT
00-00
GENERAL INFORMATION
VEHICLE IDENTIFICATION NUMBERS
(VIN). . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–2
VEHICLE IDENTIFICATION NUMBERS
(VIN)[EVEREST]. . . . . . . . . . . . . . . . . . . 00-00–2
HOW TO USE THIS MANUAL . . . . . . . . . 00-00–2
ABBREVIATION . . . . . . . . . . . . . . . . . . . . 00-00–5
VEHICLE IDENTIFICATION NUMBER (VIN)
CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00–1
VEHICLE IDENTIFICATION NUMBER (VIN)
CODE[EVEREST] . . . . . . . . . . . . . . . . . 00-00–2
End of Toc
VEHICLE IDENTIFICATION NUMBER (VIN) CODE
NG: GENERAL INFORMATION
id000000100200
M N B L S 4 D 1 0 6W 1 2 3 4 5 6
Serial No.
Plant
Production year
W=A. A. Thailand
6= 2006, 7= 2007, 8=2008...
No meaning
0
Engine type
1= WL-C (2.5 L-DI)
9= WE-C (3.0 L-DI)
Gross vehicle weight
Body style
Product sorce
Air bag
World manufacturer identification
D= 2268—2721 kg {5001—6000 lbs}
E= 2722—3175 kg {6001—7000 lbs}
4= New Wagon
S= Japan
L= with Air bag (Driver and Passenger)
U= with Air bag (Driver, Passenger and Side air bag)
MNB= FORD (Thailand)
arnffb00000049
End Of Sie
00-00–1

82. F344-10-05L(00-00).fm 2 ページ
２００６年８月３日 木曜日 午後５時１１分
GENERAL INFORMATION
VEHICLE IDENTIFICATION NUMBER (VIN) CODE[EVEREST]
id0000001002a3
M N B L S 4 D 1 0 6W 1 2 3 4 5 6
Serial No.
Plant
Production year
W=A. A. Thailand
6= 2006, 7= 2007, 8=2008...
No meaning
0
Engine type
1= WL-C (2.5 L-DI)
9= WE-C (3.0 L-DI)
Gross vehicle weight
Body style
Product sorce
Air bag
World manufacturer identification
D= 2268—2721 kg {5001—6000 lbs}
E= 2722—3175 kg {6001—7000 lbs}
4= New Wagone
S= Japan
L= with Air bag (Driver and Passenger)
U= with Air bag (Driver, Passenger and Side air bag)
MNB= FORD (Thailand)
arnffw00001701
End Of Sie
VEHICLE IDENTIFICATION NUMBERS (VIN)
BM: GENERAL INFORMATION
id000000600100
MNB BS******
MNB DS******
MNB LS******
MNB US******
End Of Sie
VEHICLE IDENTIFICATION NUMBERS (VIN)[EVEREST]
id0000006001a3
MNB LS******
MNB US******
End Of Sie
HOW TO USE THIS MANUAL
id000000600900
This manual contains frame and cabin dimensions. An explanation of how to read the dimensional drawing is given
below.
How To Read Frame Dimensions
• Frame dimensions are the dimensions measured by projecting certain reference points onto a plane surface.
• When there are no specific indications, the sta ndard points and dimensions are symmetrical in regard to the
center of the vehicle.
• The hypothetical lines may differ according to the vehicle model.
• The outline drawing shows the figure that projected vehicle from the upper side.
00-00–2

83. F344-10-05L(00-00).fm 3 ページ
２００６年８月３日 木曜日 午後５時１１分
GENERAL INFORMATION
Example
DIMENSIONS
Shows box size
FRAME DIMENSIONS 10 FEET
Shows dimension
E
I
J
K
L
M
N
888{34.96}
635{25.0}
888{34.96}
930{36.61}
F G H
O
P
Q
313{12.32}
D
mm{in}
202{7.95}
B
634{24.96}
520{20.47}
836{32.91}
900{35.43}
Flat-plane dimensions
A
00
Shows applicable vehicle
Pay Load:2t Engine:SL Mission:5MT
R
S
T
C
598{23.54}
365
223
{8.78} {14.37}
95{3.74} 27{1.06} 85{3.35}
290{11.42}
198{7.80}
300{11.81}
300{11.81}
177{6.97}
247{9.72}
293{11.54}
126{4.96}
395{15.55}
500{19.69}
165{6.50}
200{7.87}
48{1.89}
195{7.68}
126{4.96}
191{7.52}
Shows point
symbol
584{22.99} 11
{0.43}
358
150
489
{5.91}
{19.25} {14.09}
172{6.77} 131{5.16}
171{6.73}
792{31.18}
Shows imaginary reference line
Straight-line dimensions
B
Q
O
I
853{33.58}
850{33.48}
1,229
{48.39}
1,227{48.31}
E
K
1,078{42.44}
L
814{32.05}
R
N
807{23.90}
1,192{46.93}
Shows point name
Point
symbol
A
B
C
D
E
F
G
H
I
J
Designation
Side member outer front end
Crossmember No.1 guide pipe
Side member standard hole
Air duct bracket
Front spring hanger front
Crossmember No.2 side hole
Radiator guide bracket
Crossmember No.3 side hole
Dumper mounting hole
Cabin mounting bracket
Hole diameter
or bolt or nut
size mm{in}
14.5 {0.57}
10 {0.39}
10 {0.39}
19 {0.75}
54 {2.13}
10 {0.39}
40 {1.57}
13 {0.51}
13x15
{0.51x0.59}
Point
symbol
K
L
M
N
O
P
Q
R
S
T
Designation
Front spring hanger rear
Crossmember No.4 side hole
Crossmember No.5 side hole
Rear spring hanger front
Spring helper bracket
Stopper bracket
Spring helper bracket
Rear spring hanger rear
Crossmember No.6 side hole
Side member standard hole
Hole diameter
or bolt or nut
size mm{in}
33 {1.30}
70 {2.76}
70 {2.76}
19 {0.75}
10 {0.39}
13.7 {0.54}
10 {0.39}
33 {1.30}
67 {2.64}
19 {0.75}
Shows slot
DBG0980B100
00-00–3

84. F344-10-05L(00-00).fm 4 ページ
２００６年８月３日 木曜日 午後５時１１分
GENERAL INFORMATION
How To Rear Cabin Dimensions
• Cabin dimensions are the actual dimensions between two standard points.
• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
Shows vehicle section
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)
mm {in}
Shows dimension
Shows point symbol
(Right side of vehicle)
A'
A
Shows point symbol
(Left side of vehicle)
795
{31.30}
B'
1,122
{44.17}
D
199
{7.83}
1,416
{55.75}
873
{34.37}
908
{35.75}
832
{32.76}
C
388
{15.28}
E
550
{21.65}
1,205
{47.44}
Shows detail
drawing of points
B,B
Fr
255
{10.04}
C'
353
{13.90}
435
{17.13}
1,410
{55.51}
,
Fr
C
B
D'
E'
F'
F
A
539
{21.22}
364
{14.33}
,
B
D
E
Fr
Fr
Fr
F
Shows front of
vehicle
Fr
Shows point name
Point
symbol
A
B
C
Designation
Shroud panel datum hole
Shroud panel datum hole
Shroud panel datum hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø7 {0.28}
ø7 {0.28}
Point
symbol
D
E
F
Designation
Shroud panel datum hole
Shroud panel datum hole
Crossmember datum hole
Hole diameter
or bolt or nut
size mm {in}
ø7 {0.28}
ø6.2 {0.24}
ø10 {0.39}
DBG0980B101
00-00–4

85. F344-10-05L(00-00).fm 5 ページ
２００６年８月３日 木曜日 午後５時１１分
GENERAL INFORMATION
Symbols of Body Dimensions
• The following 8 symbols are used to indicate the standard points.
SYMBOL
MEANING
Center of circular hole
SYMBOL
(arrow only)
MEANING
00
Bolt tip
Center elliptical hole
Center of rectangular-shaped hole
Notch
Edge of rectangular-shaped hole
Panel seam, bead, etc.
MZZ2010B016
End Of Sie
ABBREVIATION
SOKYU_NG: GENERAL INFORMATION
Fr
LH
RH
Rr
id000000000800
Front
Left
Right
Rear
End Of Sie
00-00–5

87. F344-10-05L(09-80).fm 1 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY & ACCESSORIES
09
SECTION
Toc of SCT
BODY STRUCTURE
80D
[DIMENSIONS] . . . . . . . . . . . 09-80D
Toc of SCT
09-80D BODY STRUCTURE [DIMENSIONS]
FRAME DIMENSIONS
[DIMENSIONS] . . . . . . . . . . . . . . . . . . .
FRONT BODY STRAIGHT-LINE
DIMENSIONS (1)[DIMENSIONS] . . . . .
FRONT BODY STRAIGHT-LINE
DIMENSIONS (2)[DIMENSIONS] . . . . .
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS[DIMENSIONS] . . . . . . . .
09-80D–2
09-80D–16
09-80D–17
09-80D–18
ROOM STRAIGHT-LINE DIMENSIONS
(1)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D–22
ROOM STRAIGHT-LINE DIMENSIONS
(2)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D–28
ROOM STRAIGHT-LINE DIMENSIONS
(3)[DIMENSIONS]. . . . . . . . . . . . . . . . . . 09-80D–30
REAR BODY STRAIGHT-LINE
DIMENSIONS (1)[DIMENSIONS] . . . . . . 09-80D–31
REAR BODY STRAIGHT-LINE
DIMENSIONS (2)[DIMENSIONS] . . . . . . 09-80D–33
End of Toc
BM: FRAME
09-80D–1

88. F344-10-05L(09-80).fm 2 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
FRAME DIMENSIONS[DIMENSIONS]
id098010601000
95
435
{3.74} {17.13}
104
{4.09}
567
{22.32}
507
{19.96}
K
913
{35.94}
374 {14.72}
J
1,224 {48.19}
1,030 {40.55}
I
305 {12.01}
4 {0.16}
548
{21.57}
H
186 {7.32}
G
1,281 {50.43}
1,224 {48.19}
580 {22.83}
F
175 {6.89}
E
148 {5.83}
362 {14.25}
408
{0.98} {16.06}
1,230 {48.43}
842 {33.15}
D
255 {10.04}
238 {9.37}
25
C
238 {9.37}
B
RH:154 {6.06}
LH:139 {5.47}
A
865 {34.06}
842 {33.15}
660 {25.98}
930 {36.61}
EVEREST
Flat-plane dimensions
325
{12.80}
mm {in}
arnffb00000015
09-80D–2

89. F344-10-05L(09-80).fm 3 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Straight-line dimensions
A
D
552
{21.73}
H
F
508
{20.00}
1,115 {43.90}
600
{23.62}
I
1,193 {46.97}
1,053
{41.46}
1,521
{59.88}
K
1,252 {49.29}
2,141 {84.29}
80D
1,771
{69.72}
1,658 {65.28}
1,352
{53.23}
1,081 {42.56}
1,756 {69.13}
mm {in}
arnffb00000016
.
Point
symbol
A
B
C
D
E
F
Designation
Cabin mounting bracket
Bumper stay bracket
Rebound stop bracket
Upper arm bracket
Rebound stop bracket
Cabin mounting bracket
Hole diameter
or bolt or nut
size mm{in}
φ23 {0.91}
φ15 {0.59}
φ12.5 {0.49}
φ16 {0.63}
φ12.5 {0.49}
φ60 {2.36}
Point
symbol
G
H
I
J
K
Designation
Torsion bar bracket
Cabin mounting bracket
Cabin mounting bracket
Side member
Cabin mounting bracket
Hole diameter
or bolt or nut
size mm{in}
φ13.7 {0.54}
φ65 {2.56}
φ26 {1.02}
φ15 {0.59}
φ36 {1.42}
09-80D–3

90. F344-10-05L(09-80).fm 4 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
P
L
1,024 {40.31}
M
Q
314
453
1,115
568
1,007
498
{12.36}
{17.83}
{43.90}
{22.36}
{39.65}
385 {15.16}
O
269 {10.59}
K
385 {15.16}
N
400 {15.75}
J
1,140 {44.88}
1,140 {44.88}
1,150 {45.28}
I
400 {15.75}
H
81 {3.19}
385 {15.16}
G
385 {15.16}
F
175 {6.89}
E
1,224 {48.19}
1,230 {48.43}
883 {34.76}
D
148 {5.83}
C
267 {10.51}
425 {16.73}
125 {4.92}
160 {6.30}
237 {9.33}
310 {12.20}
B
250 {9.84}
A
891 {35.08}
883 {34.76}
502
{19.76}
930 {36.61}
754 {29.69}
660 {25.98}
RANGER (UNDERBODY REGULAR CAB 2WD)
Flat-plane dimensions
{19.61}
21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}
167
{6.57}
mm {in}
arnffb00000003
Straight-line dimensions
A
F
H
K
J
O
L
1,115
{43.90}
1,081
{42.56}
1,216
{47.87}
1,521
1,075 {59.88}
{42.32}
572
{22.52}
I
P
M
501
{19.72}
1,521
{59.88}
1,658
{65.28}
1,191
{46.89}
1,278
{50.31}
1,217
{47.91}
953
{37.52}
568
{22.36}
619
{24.37}
1,007
{39.65}
271
{10.67}
mm {in}
arnffb00000004
.
Point
symbol
A
B
Designation
Cabin mounting bracket No.1
Bumper stay bracket
09-80D–4
Hole diameter
or bolt or nut
size mm {in}
φ27 {1.06}
φ15 {0.59}
Point
symbol
C
Designation
Tie down hook mounting hole
Hole diameter
or bolt or nut
size mm {in}
φ13.5 {0.53}

91. F344-10-05L(09-80).fm 5 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
D
E
F
G
H
I
J
K
Designation
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.2
Hole diameter
or bolt or nut
size mm {in}
Point
symbol
φ25 {0.98}
K’
Box bracket No.2
φ12.5 {0.49}
φ16 {0.63}
φ12.5 {0.49}
φ60 {2.36}
φ65 {2.56}
φ20 {0.79}
φ16 {0.63}
L
Box bracket No.3
L’
M
N
O
P
Q
Box bracket No.3
Box mounting hole
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Designation
Hole diameter
or bolt or nut
size mm {in}
φ20 {0.79}
16 x 23
{0.63 x 0.91}
φ20 {0.79}
φ20 {0.79}
φ14 {0.55}
M12 {0.47}
M12 {0.47}
φ32 {1.26}
09-80D–5
80D

92. F344-10-05L(09-80).fm 6 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
R
M
453
1,115
760
777
498
{17.83}
{43.90}
{29.92}
{30.59}
385 {15.16}
L
269 {10.59}
Q
1,024 {40.31}
1,140 {44.88}
P
399 {15.71}
81 {3.19}
K
385 {15.16}
J
400 {15.75}
O
1,130 {44.49}
1,290 {50.79}
I
309 {12.17}
400 {15.75}
H
175 {6.89}
G
F
148 {5.83}
267 {10.51}
105 {4.13}
425 {16.73}
N
1,224 {48.19}
1,230 {48.43}
883 {34.76}
891 {35.08}
883 {34.76}
E
D
250 {9.84}
C
160 {6.30}
237 {9.33}
310 {12.20}
B
125 {4.92}
A
502
{19.76}
930 {36.61}
754 {29.69}
660 {25.98}
RANGER (UNDERBODY DOUBLE CAB 2WD)
Flat-plane dimensions
{19.61}
314 113 75
21
4
88
{0.16} {0.83} {3.46} {12.36} {4.45} {2.95}
206
{8.11}
mm {in}
arnffb00000005
Straight-line dimensions
A
F
H
K
1,115
{43.90}
1,081
{42.56}
1,521
1,075 {59.88}
{42.32}
572
{22.52}
J
I
1,216
{47.87}
P
Q
L
M
777
{30.59}
953
{37.52}
1,658
{65.28}
1,475
{58.07}
1,231
{48.46}
1,191
{46.89}
1,375
{54.13}
619
{24.37}
501
{19.72}
772
{30.39}
239
{9.41}
mm {in}
arnffb00000006
.
Point
symbol
A
B
Designation
Cabin mounting bracket No.1
Bumper stay bracket
09-80D–6
Hole diameter
or bolt or nut
size mm {in}
φ27 {1.06}
φ15 {0.59}
Point
symbol
C
Designation
Tie down hook mounting hole
Hole diameter
or bolt or nut
size mm {in}
φ13.5 {0.53}

93. F344-10-05L(09-80).fm 7 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
D
E
F
G
H
I
J
K
K’
Designation
Front suspension bracket
tension rod
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Cabin mounting bracket No.4
Box bracket No.1
Box bracket No.1
Hole diameter
or bolt or nut
size mm {in}
Point
symbol
φ25 {0.98}
L
Box bracket No.3
φ12.5 {0.49}
φ16 {0.63}
φ12.5 {0.49}
φ60 {2.36}
φ65 {2.56}
φ30 {1.18}
φ16 {0.63}
φ20 {0.79}
L’
M
N
O
P
Q
R
Box bracket No.3
Box mounting hole
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Designation
Hole diameter
or bolt or nut
size mm {in}
16 x 23
{0.63 x 0.91}
φ20 {0.79}
φ20 {0.79}
φ48.5 {1.91}
φ14 {0.55}
M12 {0.47}
M12 {0.47}
φ32 {1.26}
09-80D–7
80D

94. F344-10-05L(09-80).fm 8 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
K
R
408
435
1,115
760
777
498
{16.06}
{17.13}
{43.90}
{29.92}
{30.59}
L
385 {15.16}
Q
1,024 {40.31}
1,140 {44.88}
P
269 {10.59}
89 {3.50}
J
406 {15.98}
I
385 {15.16}
O
1,130 {44.49}
1,290 {50.79}
H
406 {15.98}
G
309 {12.17}
400 {15.75}
1,224 {48.19}
F
N
175 {6.89}
E
238 {9.37}
1,230 {48.43}
842 {33.15}
D
42 {1.65}
160 {6.30}
237 {9.33}
310 {12.20}
865 {34.06}
C M
B
148 {5.83}
842 {33.15}
A
255 {10.04}
362 {14.25}
27 {1.06}
930 {36.61}
754 {29.69}
660 {25.98}
RANGER (UNDERBODY DOUBLE CAB 4WD)
Flat-plane dimensions
{19.61}
21
4
{0.16} {0.83}
95
104
{4.09} {3.74}
206
{8.11}
mm {in}
arnffb00000007
Straight-line dimensions
A
E
G
I
H
J
1,115
{43.90}
1,081
{42.56}
1,053
{41.46}
552
{21.73}
K
Q
L
777
{30.59}
923
{36.34}
1,193
{46.97}
1,521
{59.88}
P
1,658
{65.28}
1,475
{58.07}
1,231
{48.46}
1,375
{54.13}
600
{23.62}
1,191
{46.89}
501
{19.72}
772
{30.39}
239
{9.41}
mm {in}
arnffb00000008
.
Point
symbol
A
B
Designation
Cabin mounting bracket No.1
Bumper stay bracket
09-80D–8
Hole diameter
or bolt or nut
size mm {in}
φ27 {1.06}
φ15 {0.59}
Point
symbol
C
D
Designation
Tie down hook mounting hole
Rebound stopper bracket
Hole diameter
or bolt or nut
size mm {in}
φ13.5 {0.53}
φ12.5 {0.49}

95. F344-10-05L(09-80).fm 9 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
Designation
E
F
G
H
I
J
J’
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Cabin mounting bracket No.4
Box bracket No.1
Box bracket No.1
K
Box bracket No.3
Hole diameter
or bolt or nut
size mm {in}
φ16 {0.63}
φ12.5 {0.49}
φ60 {2.36}
φ65 {2.56}
φ30 {1.18}
φ16 {0.63}
φ20 {0.79}
16 x 23
{0.63 x 0.91}
Point
symbol
K’
L
M
N
O
P
Q
R
Designation
Box bracket No.3
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
φ20 {0.79}
φ20 {0.79}
φ16.5 {0.65}
φ40 {1.57}
φ14 {0.55}
M12 {0.47}
M12 {0.47}
φ32 {1.26}
09-80D–9
80D

96. F344-10-05L(09-80).fm 10 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
O
K
L
P
314
453
1,642
208
1,007
498
{12.36}
{17.83}
{64.65}
{8.19}
{39.65}
385 {15.16}
N
269 {10.59}
J
400 {15.75}
M
1,024 {40.31}
1,140 {44.88}
1,140 {44.88}
I
385 {15.16}
H
400 {15.75}
G
81 {3.19}
385 {15.16}
F
240 {9.45}
E
1,224 {48.19}
1,230 {48.43}
883 {34.76}
D
148 {5.83}
C
267 {10.51}
425 {16.73}
125 {4.92}
160 {6.30}
237 {9.33}
310 {12.20}
B
250 {9.84}
A
891 {35.08}
883 {34.76}
502
{19.76}
930 {36.61}
754 {29.69}
660 {25.98}
RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 2WD)
Flat-plane dimensions
{19.61}
21
4
88
75
113
{0.16} {0.83} {3.46} {4.45} {2.95}
mm {in}
arnffb00000013
Straight-line dimensions
A
F
H
I
K
1,521
{59.88}
O
L
501
{19.72}
1,521
{59.88}
1,216
{47.87}
572
{22.52}
N
1,645
{64.76}
1,081
{42.56}
1,075
{42.32}
J
1,209
{47.60}
2,052
{80.79}
1,191
{46.89}
953
{37.52}
619
{24.37}
1,007
{39.65}
257
{10.12}
mm {in}
arnffb00000014
.
Point
symbol
A
B
C
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
09-80D–10
Hole diameter
or bolt or nut
size mm {in}
φ27 {1.06}
φ15 {0.59}
φ13.5 {0.53}
Point
symbol
D
E
Designation
Front suspension bracket
tension rod
Rebound stopper bracket
Hole diameter
or bolt or nut
size mm {in}
φ25 {0.98}
φ12.5 {0.49}

97. F344-10-05L(09-80).fm 11 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
Designation
F
G
H
I
J
J’
Front suspension bracket
Rebound stopper bracket
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1
K
Box bracket No.3
Hole diameter
or bolt or nut
size mm {in}
φ16 {0.63}
φ12.5 {0.49}
φ60 {2.36}
φ65 {2.56}
φ16 {0.63}
φ20 {0.79}
16 x 23
{0.63 x 0.91}
Point
symbol
K’
L
M
N
O
P
Designation
Box bracket No.3
Box mounting hole
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
φ20 {0.79}
φ20 {0.79}
φ14 {0.55}
M12 {0.47}
M12 {0.47}
φ32 {1.26}
09-80D–11
80D

98. F344-10-05L(09-80).fm 12 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
P
J
Q
K
408
435
1,642
208
1,007
498
{16.06}
{17.13}
{64.65}
{8.19}
{39.65}
385 {15.16}
O
269 {10.59}
I
1,024 {40.31}
1,140 {44.88}
N
406 {15.98}
H
385 {15.16}
G
406 {15.98}
F
89 {3.50}
385 {15.16}
M
1,140 {44.88}
1,224 {48.19}
E
240 {9.45}
D
255 {10.04}
362 {14.25}
27 {1.06}
160 {6.30}
42 {1.65}
237 {9.33}
310 {12.20}
1,230 {48.43}
L
148 {5.83}
C
B
842 {33.15}
865 {34.06}
A
238 {9.37}
842 {33.15}
930 {36.61}
754 {29.69}
660 {25.98}
RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} 4WD)
Flat-plane dimensions
{19.61}
21
4
{0.16} {0.83}
95
104
{4.09} {3.74}
mm {in}
arnffb00000009
Straight-line dimensions
A
E
G
H
1,645
{64.76}
1,081
{42.56}
552
{21.73}
O
P
J
K
1,007
{39.65}
1,193
{46.97}
1,521
1,053 {59.88}
{41.46}
I
923
{36.34}
1,209
{47.60}
2,052
{80.79}
1,191
{46.89}
1,521
{59.88}
600
{23.62}
501
{19.72}
257
{10.12}
mm {in}
arnffb00000010
.
Point
symbol
A
B
C
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
09-80D–12
Hole diameter
or bolt or nut
size mm {in}
φ27 {1.06}
φ15 {0.59}
φ13.5 {0.53}
Point
symbol
D
E
F
Designation
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Hole diameter
or bolt or nut
size mm {in}
φ12.5 {0.49}
φ16 {0.63}
φ12.5 {0.49}

99. F344-10-05L(09-80).fm 13 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
Designation
G
H
I
I’
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1
J
Box bracket No.3
J’
Box bracket No.3
Hole diameter
or bolt or nut
size mm {in}
φ60 {2.36}
φ65 {2.56}
φ16 {0.63}
φ20 {0.79}
16 x 23
{0.63 x 0.91}
φ20 {0.79}
Point
symbol
K
L
M
N
O
P
Q
Designation
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
φ20 {0.79}
φ16.5 {0.65}
φ40 {1.57}
φ14 {0.55}
M12 {0.47}
M12 {0.47}
φ32 {1.26}
09-80D–13
80D

100. F344-10-05L(09-80).fm 14 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
P
J
Q
K
408
435
1,642
208
1,007
498
{16.06}
{17.13}
{64.65}
{8.19}
{39.65}
385 {15.16}
O
269 {10.59}
I
1,024 {40.31}
1,140 {44.88}
N
406 {15.98}
H
385 {15.16}
G
406 {15.98}
F
89 {3.50}
385 {15.16}
M
1,140 {44.88}
1,224 {48.19}
E
240 {9.45}
D
255 {10.04}
362 {14.25}
27 {1.06}
160 {6.30}
42 {1.65}
237 {9.33}
310 {12.20}
1,230 {48.43}
L
148 {5.83}
C
B
842 {33.15}
865 {34.06}
A
238 {9.37}
842 {33.15}
930 {36.61}
754 {29.69}
660 {25.98}
RANGER (UNDERBODY STRETCH CAB {WITH REAR ACCESS SYSTEM} HI-RIDER)
Flat-plane dimensions
{19.61}
21
4
{0.16} {0.83}
95
104
{4.09} {3.74}
mm {in}
arnffb00000011
Straight-line dimensions
A
E
G
H
1,645
{64.76}
1,081
{42.56}
552
{21.73}
O
P
K
J
1,007
{39.65}
1,193
{46.97}
1,521
1,053 {59.88}
{41.46}
I
923
{36.34}
1,209
{47.60}
2,052
{80.79}
1,191
{46.89}
1,521
{59.88}
600
{23.62}
501
{19.72}
257
{10.12}
mm {in}
arnffb00000012
.
Point
symbol
A
B
C
Designation
Cabin mounting bracket No.1
Bumper stay bracket
Tie down hook mounting hole
09-80D–14
Hole diameter
or bolt or nut
size mm {in}
φ27 {1.06}
φ15 {0.59}
φ13.5 {0.53}
Point
symbol
D
E
F
Designation
Rebound stopper bracket
Front suspension bracket
Rebound stopper bracket
Hole diameter
or bolt or nut
size mm {in}
φ12.5 {0.49}
φ16 {0.63}
φ12.5 {0.49}

101. F344-10-05L(09-80).fm 15 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
Designation
G
H
I
I’
Cabin mounting bracket No.2
Cabin mounting bracket No.3
Box bracket No.1
Box bracket No.1
J
Box bracket No.3
J’
Box bracket No.3
Hole diameter
or bolt or nut
size mm {in}
φ60 {2.36}
φ65 {2.56}
φ16 {0.63}
φ20 {0.79}
16 x 23
{0.63 x 0.91}
φ20 {0.79}
Point
symbol
K
L
M
N
O
P
Q
Designation
Box mounting hole
Front suspension bracket
Front suspension bracket
Front spring hanger
Dumper bracket
Dumper bracket
Rear spring hanger
Hole diameter
or bolt or nut
size mm {in}
φ20 {0.79}
φ16.5 {0.65}
φ40 {1.57}
φ14 {0.55}
M12 {0.47}
M12 {0.47}
φ32 {1.26}
End Of Sie
BM: FRONT BODY
09-80D–15
80D

102. F344-10-05L(09-80).fm 16 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
FRONT BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]
id098010740600
A'
A
795
{31.30}
B'
1,122
{44.17}
D
199
{7.83}
1,416
{55.75}
873
{34.37}
908
{35.75}
832
{32.76}
C
388
{15.28}
E
539
{21.22}
550
{21.65}
1,205
{47.44}
D'
255
{10.04}
C'
353
{13.90}
E'
F'
F
364
{14.33}
435
{17.13}
1,410
{55.51}
mm {in}
arnffb00000017
A
,
B,B
Fr
Fr
C
B
D
E
Fr
Fr
Fr
,
B
F
Fr
arnffb00000018
.
Point
symbol
A
B
C
Designation
Shroud panel datum hole
Shroud panel datum hole
Shroud panel datum hole
End Of Sie
09-80D–16
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ7 {0.28}
φ7 {0.28}
Point
symbol
Designation
D
E
Shroud panel datum hole
Shroud panel datum hole
F
Crossmember datum hole
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ6.2 {0.24}
6.2 × 8
{0.24 × 0.31}

103. F344-10-05L(09-80).fm 17 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
FRONT BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]
id098010740700
A
80D
1,234
{48.58}
D
E
A'
383
{15.08}
546
{21.50}
LH:1,121 {44.13}
RH:1,073 {42.24}
1,438
{56.61}
1,448
{57.01}
1,360
{53.54}
LH:963
{37.91}
RH:965
{37.99}
1,342
{52.83}
1,446
{56.93}
B
C
569
{22.40}
1,434
{56.46}
F
1,669
{65.71}
B'
C'
1,457
{57.36}
D'
G
928
{36.54}
E'
mm {in}
arnffb00000019
A
B
Fr
F,F
C
Fr
Fr
,
D
E
Fr
Fr
G
F
,
F
Fr
Fr
arnffb00000020
.
09-80D–17

104. F344-10-05L(09-80).fm 18 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
Designation
Windshield garnish installation
square hole
Windshield garnish installation
square hole
Bonnet hinge installation hole
Front fender installation hole
A
B
C
D
Hole diameter
or bolt or nut
size mm {in}
6.8 x 6.8
{0.27 x 0.27}
6.8 x 6.8
{0.27 x 0.27}
φ12 {0.47}
φ10 {0.39}
Point
symbol
Designation
E
Shroud gusset datum hole
F
Cowl panel datum slot
F’
G
Cowl panel datum hole
Shroud panel datum hole
Hole diameter
or bolt or nut
size mm {in}
φ14 {0.55}
6.2 x 8
{0.24 x 0.31}
φ6.2 {0.24}
φ10 {0.39}
End Of Sie
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS[DIMENSIONS]
BM: CABIN SIDE FRAME
id098010743600
EVEREST
488
{19.21}
C
1,127
{44.37}
D
989
{38.94}
A
1,032
{40.63}
1,155
{45.47}
B
E
917
{36.10}
1,241
{48.86}
1,293
{50.91}
K
G
1,436
{56.54}
1,194
{47.01}
1,133
{44.61}
I
1,253
{49.33}
1,376
{54.17}
850
1,111
{43.74} {33.46}
1,125
{44.29}
1,186
{46.69}
1,023
{40.28}
F
924
{36.38}
941
{37.05}
21
J
H
mm {in}
arnffb00000021
A
B
Fr
C
Fr
F
D
Fr
G,H
I
E
Fr
Fr
J
K
G
H
Fr
Fr
Fr
Fr
Fr
arnffb00000022
.
Point
symbol
A
B
C
D
E
F
Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole
Front door hinge installation
hole
Front door hinge installation
hole
Center pillar notch
09-80D–18
Hole diameter
or bolt or nut
size mm {in}
Point
symbol
φ12 {0.47}
G
φ7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
H
I
φ12 {0.47}
J
φ12 {0.47}
-
K
Designation
Rear door hinge installation
hole
Rear door hinge installation
hole
Quarter window installation
hole
Rear door switch installation
hole
Quarter window installation
hole
Hole diameter
or bolt or nut
size mm {in}
φ12 {0.47}
φ12 {0.47}
φ10 {0.39}
φ12 {0.47}
8.2 × 15
{0.32 × 0.59}

105. F344-10-05L(09-80).fm 19 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
RANGER (REGULAR CAB)
F
488
{19.21}
C
80D
1,127
{44.37}
1,376
{54.17}
D
989
{38.94}
A
1,155
{45.47}
1,032
{40.63}
1,023
{40.28}
1,185
{46.65}
1,196
{47.09}
1,090
{42.91}
E
G
B
mm {in}
arnffb00000023
A
B
Fr
F
C
Fr
D
Fr
E
Fr
Fr
G
Fr
Fr
arnffb00000024
.
Point
symbol
A
B
C
Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole
Hole diameter
or bolt or nut
size mm {in}
φ12 {0.47}
φ7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
Point
symbol
D
E
F
G
Designation
Door hinge installation hole
Door hinge installation hole
Side frame outer connection
Side frame outer datum hole
Hole diameter
or bolt or nut
size mm {in}
φ12 {0.47}
φ12 {0.47}
φ3.2 {0.13}
09-80D–19

106. F344-10-05L(09-80).fm 20 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
RANGER (DOUBLE CAB)
488
{19.21}
C
1,127
{44.37}
1,155
{45.47}
1,032
{40.63}
1,023
{40.28}
389
{15.31}
J
850
{33.46}
1,125
{44.29}
D
989
{38.94}
A
I
F
G
1,186
{46.69}
1,375
{54.13}
1,115
{43.90}
1,102
1,207 {43.39}
{47.52}
1,148
{45.20}
747
{29.41}
H
E
1,190
{46.85}
K
B
mm {in}
arnffb00000025
A
B
C
D
F
G
H
Fr
Fr
I
Fr
Fr
Fr
Fr
Fr
Fr
E
J
Fr
Fr
K
Fr
arnffb00000026
.
Point
symbol
A
B
C
D
E
Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole
Front door hinge installation
hole
Front door hinge installation
hole
09-80D–20
Hole diameter
or bolt or nut
size mm {in}
Point
symbol
φ12 {0.47}
F
φ7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
G
φ12 {0.47}
I
J
K
φ12 {0.47}
H
Designation
Side frame outer connection
Rear door hinge installation
hole
Rear door hinge installation
hole
Side frame outer connection
Side frame outer connection
Side frame outer datum hole
Hole diameter
or bolt or nut
size mm {in}
φ12 {0.47}
φ12 {0.47}
φ3.2 {0.13}

107. F344-10-05L(09-80).fm 21 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)
1,196
{47.09}
H
F
80D
C
1,538
{60.55}
1,285
{50.59}
D
1,720
{67.72}
989
{38.94}
A
1,155
{45.47}
1,032
{40.63}
1,344
{52.91}
I
1,766
{69.53}
E
1,252
{49.29}
1,296
{51.02}
J
1,023
{40.28}
B
G
mm {in}
arnffb00000027
H
F
832
{32.76}
1,509
{59.41}
1,948
{76.69}
E
1,207
{47.52}
1,137
{44.76}
I
1,100
{43.31}
745
{29.33}
1,724
{67.87}
1,195
{47.05}
J
551
{21.69}
G
mm {in}
arnffb00000028
09-80D–21

108. F344-10-05L(09-80).fm 22 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
A
B
C
Fr
D
Fr
Fr
F
G
H
Fr
Fr
E
Fr
Fr
I
J
Fr
Fr
Fr
arnffb00000029
.
Point
symbol
A
B
C
D
E
Hole diameter
or bolt or nut
size mm {in}
Designation
Wheel apron panel front
datum hole
Shroud panel datum hole
Windshield garnish installation
square hole
Door hinge installation hole
Door hinge installation hole
φ12 {0.47}
φ7 {0.28}
6.8 x 6.8
{0.27 x 0.27}
φ12 {0.47}
φ12 {0.47}
Point
symbol
F
G
H
I
J
Designation
Striker installation hole
Striker installation hole
Side frame outer datum hole
Rear access panel hinge
installation hole
Rear access panel hinge
installation hole
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ13 {0.51}
φ5 {0.20}
φ12 {0.47}
φ12 {0.47}
End Of Sie
ROOM STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]
BM: ROOM
id098010743300
EVEREST
A
RH:1,000
{39.37}
LH:1,012
{39.84}
E
B
RH:914
{35.98}
LH:927
{36.50}
C
RH:806
{31.73}
LH:821
{32.32}
D
RH:1,239
{48.78}
LH:1,248
{49.13}
RH:1,003
{39.49}
LH:1,015
{39.96}
RH:1,002
{39.45}
LH:1,015
{39.96}
F
G
mm {in}
arnffb00000030
09-80D–22

109. F344-10-05L(09-80).fm 23 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
A
B
C
D
E
80D
Fr
Fr
F
Fr
Fr
Fr
G
Fr
Fr
arnffb00000031
.
Point
symbol
Designation
A
B
C
D
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Change boots installation hole
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ10 {0.39}
φ6 {0.24}
φ10 {0.39}
Point
symbol
E
F
G
H
Designation
Rear pillar inner datum hole
Center pillar inner datum hole
Seat belt guide installation
hole
Center pillar inner datum hole
Hole diameter
or bolt or nut
size mm {in}
φ12 {0.47}
φ10 {0.39}
φ7 {0.28}
φ7 {0.28}
RANGER (REGULAR CAB)
A
E
B
C
RH:913
{35.94}
LH:927
{36.50}
RH:1,000
{39.37}
LH:1,011
{39.80}
RH:1,243
{48.94}
LH:1,251
{49.25}
RH:804
{31.65}
LH:820
{32.28}
H-H'
F
1,506
{59.29}
D
RH:1,009
{39.72}
LH:1,021
{40.20}
G
RH:954
{37.56}
LH:967
{38.07}
mm {in}
arnffb00000032
09-80D–23

110. F344-10-05L(09-80).fm 24 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
B
A
Fr
Fr
Fr
G
F
Fr
Fr
H
Fr
Fr
E
D
C
Fr
arnffb00000033
.
Point
symbol
A
B
C
D
E
Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Tunnel reinforcement
installation hole
Rear pillar inner datum hole
09-80D–24
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ10 {0.39}
φ12 {0.47}
φ7 {0.28}
φ12 {0.47}
Point
symbol
Designation
F
Rear pillar inner datum hole
G
Rear pillar inner datum slot
H
Striker installation slot
Hole diameter
or bolt or nut
size mm {in}
φ12 {0.47}
8 x 12
{0.31 x 0.47}
8.2 x 7.6
{0.32 x 0.30}

111. F344-10-05L(09-80).fm 25 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
RANGER (DOUBLE CAB)
A
E
B
RH:1,000
{39.37}
LH:1,011
C {39.80}
RH:913
{35.94}
LH:927
{36.50}
RH:1,239
{48.78}
LH:1,248
{49.13}
RH:1,750
{68.90}
LH:1,757
{69.17}
F
RH:1,002
{39.45}
LH:1,015
{39.96}
RH:804
{31.65}
LH:820
{32.28}
80D
H
K-K'
RH:1,680 {66.14}
LH:1,688 {66.46}
I
L-L'
G
RH:1,002 {39.45}
LH:1,015 {39.96}
D
J
1,506
{59.29}
1,506
{59.29}
RH:1,525
{60.04}
LH:1,533
{60.35}
mm {in}
arnffb00000034
A
B
Fr
F
D
C
Fr
G
Fr
Fr
I
Fr
Fr
Fr
Fr
H
E
J
Fr
Fr
L
K
Fr
Fr
arnffb00000035
.
09-80D–25

112. F344-10-05L(09-80).fm 26 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
A
B
C
D
E
F
Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Tunnel reinforcement
installation hole
Center pillar inner datum hole
Center pillar inner datum hole
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ10 {0.39}
φ12 {0.47}
Point
symbol
G
H
Rear pillar inner datum slot
J
K
Rear pillar inner datum hole
Striker installation hole
L
φ7 {0.28}
φ7 {0.28}
Center pillar inner datum hole
Rear pillar inner datum hole
I
φ7 {0.28}
Designation
Striker installation slot
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ12 {0.47}
7x9
{0.28 x 0.35}
φ6 {0.24}
φ10.2 {0.40}
8.2 x 7.6
{0.32 x 0.30}
RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)
D
A
B
RH:913
{35.94}
LH:927
{36.50}
RH:804
{31.65}
LH:820
{32.28}
E
RH:1,119
{44.06}
RH:1,000
{39.37} LH:1,128
{44.41}
LH:1,011
{39.80}
RH:1,272
{50.08}
C
LH:1,279
{50.35}
F
H
RH:1,492
{58.74}
LH:1,498
{58.98}
RH:1,602 {63,07}
LH:1,608 {63.31}
RH:1,509
{59.41}
LH:1,517
{59.72}
I
L-L'
J
G
K
RH:1,041 {40.98}
LH:1,054 {41.50}
1,457
{57.36}
RH:1,385
{54.53}
LH:1,394
{54.88}
mm {in}
arnffb00000036
09-80D–26

113. F344-10-05L(09-80).fm 27 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
A
B
C
D
E
80D
Fr
Fr
F,H
F
Fr
J
I
G
Fr
Fr
K
H
Fr
Fr
Fr
Fr
Fr
L
Fr
arnffb00000037
.
Point
symbol
Designation
A
B
C
D
E
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Trim installation hole
Striker installation hole
F
Trim installation slot
G
Striker installation hole
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ10 {0.39}
φ12 {0.47}
φ10 {0.39}
φ7 {0.28}
10 x 15
{0.39 x 0.59}
φ13 {0.51}
Point
symbol
Designation
H
I
Rear pillar inner datum hole
Pillar trim datum hole
J
Pillar trim datum slot
K
M
Tunnel reinforcement datum
hole
Side frame outer datum hole
Hole diameter
or bolt or nut
size mm {in}
φ12 {0.47}
φ6 {0.24}
10 x 20
{0.39 x 0.79}
φ7 {0.28}
φ10 {0.39}
End Of Sie
09-80D–27

114. F344-10-05L(09-80).fm 28 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
ROOM STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]
id098010743400
EVEREST
H
E
A
1,190
{46.85}
1,774
{69.84}
1,120
{44.09}
1,017
{40.04}
B
G
1,506
{59.29}
793
{31.22}
C
1,727
{67.99}
823
{32.40}
880
{34.65}
J-J'
I
F
D
mm {in}
arnffb00000038
A
B
C
D
Fr
Fr
F
G
Fr
Fr
Fr
H
Fr
E
I
Fr
J
Fr
Fr
Fr
arnffb00000039
.
Point
symbol
A
B
C
D
E
F
Designation
Center pillar inner datum hole
Seat belt guide installation
hole
Center pillar inner datum hole
Floor mat installation hole
Rear pillar trim installation
hole
Rear pillar inner datum hole
09-80D–28
Hole diameter
or bolt or nut
size mm {in}
φ10 {0.39}
Point
symbol
G
φ7 {0.28}
φ7 {0.28}
φ6 {0.24}
7.2 x 12
{0.28 x 0.47}
φ12 {0.47}
H
I
J
Designation
Striker installation hole
Rear pillar trim installation
hole
Rear pillar trim installation
hole
Striker installation hole
Hole diameter
or bolt or nut
size mm {in}
7.2 x 12
{0.28 x 0.47}
φ10.2 {0.40}
7.2 x 12
{0.28 x 0.47}
φ10.2 {0.40}

115. F344-10-05L(09-80).fm 29 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
RANGER (STRETHC CAB {WITH REAR ACCESS SYSTEM}, HI-RIDER)
D
A
E
F
H
B
1,362
{53.62}
C
1,101 1,110
{43.35} {43.70}
1,248
{49.13}
1,472
{57.95}
80D
I
1,132
{44.57}
1,447
{56.97}
G
965
{37.99}
770
{30.31}
J
793
{31.22}
K
mm {in}
arnffb00000040
B
A
Fr
Fr
F,H
F
C
G
D
Fr
E
Fr
J
I
Fr
K
H
Fr
Fr
Fr
Fr
Fr
arnffb00000041
.
Point
symbol
A
B
C
D
E
Designation
Harness installation hole
Front pillar inner datum hole
Cowl side panel datum hole
Trim installation hole
Striker installation hole
Hole diameter
or bolt or nut
size mm {in}
φ7 {0.28}
φ10 {0.39}
φ12 {0.47}
φ10 {0.39}
φ7 {0.28}
Point
symbol
Designation
F
Trim installation slot
G
H
I
Striker installation hole
Rear pillar inner datum hole
Pillar trim datum hole
Hole diameter
or bolt or nut
size mm {in}
10 x 15
{0.39 x 0.59}
φ13 {0.51}
φ12 {0.47}
φ6 {0.24}
09-80D–29

116. F344-10-05L(09-80).fm 30 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
J
Hole diameter
or bolt or nut
size mm {in}
10 x 20
{0.39 x 0.79}
Designation
Pillar trim datum slot
Point
symbol
Hole diameter
or bolt or nut
size mm {in}
Designation
Crossmember No.3 datum
hole
L
φ10 {0.39}
End Of Sie
ROOM STRAIGHT-LINE DIMENSIONS (3)[DIMENSIONS]
id098010746200
EVEREST
E
A
1,023
{40.28}
1,288
{50.71}
H
801
{31.54}
F
B
I-I'
983
{38.70}
C
G
712
{28.03}
1,520
{59.84}
483
{19.02}
1,050
{41.34}
D
arnffb00000046
A
B
Fr
F
C
D
Fr
Fr
H
G
E
Fr
Fr
I
Fr
Fr
Fr
Fr
arnffb00000047
.
09-80D–30

117. F344-10-05L(09-80).fm 31 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
Point
symbol
A
B
C
D
E
Hole diameter
or bolt or nut
size mm {in}
7.2 x 12
{0.28 x 0.47}
φ12 {0.47}
7.2 x 12
{0.28 x 0.47}
φ16 {0.63}
Designation
Rear pillar trim installation
hole
Rear pillar inner datum hole
Rear pillar trim installation
hole
Seat installation hole
Rear pillar trim installation
hole
Point
symbol
F
G
Rear pillar trim installation
hole
Rear pillar trim installation
hole
H
Mat set plate installation hole
I
φ10.2 {0.40}
Hole diameter
or bolt or nut
size mm {in}
7.2 x 12
{0.28 x 0.47}
7.2 x 12
{0.28 x 0.47}
12 x 7.2
{0.47 x 0.28}
Designation
Rear door striker installation
hole
φ13 {0.51}
End Of Sie
REAR BODY STRAIGHT-LINE DIMENSIONS (1)[DIMENSIONS]
BM: REAR BODY
id098010746300
EVEREST
A'
1,139
{44.84}
325
{12.80}
B'
B
1,334
{52.52}
1,417
{55.79}
437
{17.20}
881
{34.70}
737
{29.02}
A
938
{36.93}
1,025
{40.35}
1,229
{48.39}
C'
C
1,300
{51.18}
1,541
{60.67}
8
1,344
{52.19}
1,312
{51.65}
D'
312
{12.28}
E'
F'
1,257
{49.49}
1,130
{44.49}
D
F
E
mm {in}
arnffb00000045
09-80D–31
80D

118. F344-10-05L(09-80).fm 32 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
A
B
C
D
C',D'
C'
Fr
E'
E
Fr
Fr
Fr
D'
Fr
F
Fr
Fr
Fr
arnffb00000043
.
Point
symbol
A
B
C
Designation
Roof panel notch
Rear pillar trim installation
hole
Corner plate datum hole
End Of Sie
09-80D–32
Hole diameter
or bolt or nut
size mm {in}
φ7.2×12
{0.28×0.47}
RH:φ12 {0.47}
LH:φ13 {0.51}
Point
symbol
Designation
D
Corner plate datum hole
E
Rear bumper installation hole
F
Mat set plate installation hole
Hole diameter
or bolt or nut
size mm {in}
RH:φ12 {0.47}
LH:φ13 {0.39}
φ12.2 {0.48}
φ7.2×12
{0.28×0.47}

119. F344-10-05L(09-80).fm 33 ページ
２００６年８月３日 木曜日 午後５時１０分
BODY STRUCTURE [DIMENSIONS]
REAR BODY STRAIGHT-LINE DIMENSIONS (2)[DIMENSIONS]
id098010743500
EVEREST
A
A'
1,510
{59.45}
B'
1,322
{52.05}
1,479
{58.23}
1,365
{53.74}
652
{25.67}
B
354
{13.94}
C
1,416
{55.75}
1,316
{51.81}
C'
D'
1,274
{50.16}
1,270
{50.00}
80D
F'
400
{15.75}
1,316
{51.81}
490
{19.29}
F
1,033
{40.67}
D
1,218
{47.95}
156
{6.14}
E
E'
mm {in}
arnffb00000044
A
B
C
D
C',D'
C'
Fr
E'
E
Fr
Fr
Fr
D'
Fr
F
Fr
Fr
Fr
arnffb00000043
.
Point
symbol
A
B
C
Designation
Roof panel notch
Rear pillar trim installation
hole
Corner plate datum hole
Hole diameter
or bolt or nut
size mm {in}
φ7.2×12
{0.28×0.47}
RH:φ12 {0.47}
LH:φ13 {0.51}
Point
symbol
Designation
D
Corner plate datum hole
E
Rear bumper installation hole
F
Mat set plate installation hole
Hole diameter
or bolt or nut
size mm {in}
RH:φ12 {0.47}
LH:φ13 {0.39}
φ12.2 {0.48}
φ7.2×12
{0.28×0.47}
09-80D–33

121. Number:
Service Bulletin
Ford Motor Company
Category
Ref. No.
Literature
Page
1 of 1
LF 017/02
Coverage
Date issued
Distributor only
Please convey this information to your
Warranty Dept.
August 1, 2002
Please inform your dealers
Parts Dept.
Director
Training Dept.
Applicable Model
General Manager
Attachment:
Field Rep
2
Applicable Country or Specification
RANGER/COURIER
Australian,European (L.H.D. U.K.),
General (L.H.D. R.H.D.) specs.
Subject:The face-lifted RANGER/COURIER Body Measurement Chart Manual
This is a supplement for the service materials for the face-lifted RANGER/COURIER Body
Measurement Chart Manual only new major components not in the previous material. Please
make copies as necessary. There are explanations given only for the following sections.
DIMENSIONS·········································································· II
APPLICATION:
This information is applicable to vehicles beginning with the following Vehicle Identification
Numbers (VIN) and related materials.
VEHICLE IDENTIFICATION NUMBERS (VIN)
Australian specs.
MNA BS✻✻✻✻✻✻··········································································300001—
MNA DS✻✻✻✻✻✻··········································································300001—
MNA LS✻✻✻✻✻✻··········································································300001—
European (L.H.D. U.K.) specs.
WF0 BM✻✻✻✻✻✻··········································································300001—
WF0 DM✻✻✻✻✻✻··········································································300001—
WF0 LM✻✻✻✻✻✻··········································································300001—
General (L.H.D. R.H.D.) specs.
MNC BS✻✻✻✻✻✻··········································································300001—
MNC DS✻✻✻✻✻✻··········································································300001—
MNC LS✻✻✻✻✻✻··········································································300001—
MNB BS✻✻✻✻✻✻··········································································300001—
MNB DS✻✻✻✻✻✻··········································································300001—
MNB LS✻✻✻✻✻✻··········································································300001—
RELATED MATERIAL
RANGER Body Measurement Chart Manual ··········································F330–10–99K
COURIER Body Measurement Chart Manual ·········································F327–10–98K

122. DIMENSIONS
I
II
DIMENSIONS ......................................................... II-2
CABIN SIDE FRAME STRAIGHT-LINE
DIMENSIONS ................................................... II-2
ROOM STRAIGHT-LINE DIMENSIONS (1) ........ II-3
ROOM STRAIGHT-LINE DIMENSIONS (2) ........ II-4
II–1

123. DIMENSIONS
DIMENSIONS
CABIN SIDE FRAME STRAIGHT-LINE DIMENSIONS
ABE981670010B01
Freestyle cab/Stretch cab (with Rear Access System)
5
H
F
C
I
10
1
A
17
13
D
18
7
9
20
19
6
14
8
3
2
K
11
12
21
E
15
4
J
22
16
B
G
ABR9816B005
A
B
C
Fr
Fr
F
D
E
Fr
G
H
Fr
Fr
Fr
I,K
J
Fr
I
K
Fr
Fr
Fr
ABR9816B006
.
Measured
location
1
2
3
4
5
6
7
8
9
10
11
12
II–2
Dimensions mm {in}
989 {38.94}
1,032 {40.63}
1,155 {45.47}
1,023 {40.28}
1,197 {47.13}
1,343 {52.87}
1,536 {60.47}
1,249 {49.17}
1,285 {50.59}
1,720 {67.72}
1,766 {69.53}
1,296 {51.02}
Measured
location
13
14
15
16
17
18
19
20
21
22
K-K’
Dimensions mm {in}
1,509 {59.41}
1,948 {76.69}
1,724 {67.87}
1,195 {47.05}
1,100 {43.31}
1,137 {44.76}
832 {32.76}
1,207 {47.52}
745 {29.33}
551 {21.69}
1,457 {57.36}

124. DIMENSIONS
End Of Sie
ROOM STRAIGHT-LINE DIMENSIONS (1)
ABE981670001B01
Freestyle cab/Stretch cab (with Rear Access System)
D
A
II
E
F
B
1
2 C
4
5
H
8
6
I
3
9
7
G
10
J
K
ABR9816B001
A
B
Fr
F,H
F
C
Fr
G
E
Fr
I
H
Fr
D
Fr
Fr
J
Fr
Fr
K
Fr
Fr
ABR9816B002
.
Measured
location
1
2
3
4
5
6
Dimensions mm {in}
RH:1,000 {39.36}, LH:1,011 {39.80}
RH:913 {35.95}, LH:927 {36.48}
RH:804 {31.67}, LH:820 {32.28}
RH:1,119 {44.05}, LH:1,128 {44.40}
RH:1,273 {50.13}, LH:1,281 {50.44}
RH:1,492 {58.73}, LH:1,498 {59.00}
Measured
location
7
8
9
10
E-E’
G-G’
Dimensions mm {in}
RH:1,041 {40.98}, LH:1,054 {41.48}
RH:1,602 {63.07}, LH:1,608 {63.32}
RH:1,509 {59.42}, LH:1,517 {59.74}
RH:1,385 {54.53}, LH:1,394 {54.89}
1,104 {43.46}
1,486 {58.52}
End Of Sie
II–3

125. DIMENSIONS
ROOM STRAIGHT-LINE DIMENSIONS (2)
ABE981670001B02
Freestyle cab/Stretch cab (with Rear Access System)
D
A
E
F
B
4
1
C
H
5
2
6
8
3
G
I
9
J
7
10
L
ABR9816B003
A
B
Fr
F,H
F
C
Fr
E
Fr
I
G
H
D
Fr
Fr
J
Fr
Fr
L
Fr
Fr
Fr
ABR9816B004
.
Measured
location
1
2
3
4
5
End Of Sie
II–4
Dimensions mm {in}
1,362 {53.61}
1,472 {57.96}
1,447 {56.98}
1,248 {49.12}
1,103 {43.42}
Measured
location
6
7
8
9
10
Dimensions mm {in}
1,110 {43.69}
770 {30.31}
1,132 {44.56}
965 {37.99}
793 {31.23}

126. Finance & AsiaĆPartner Export Office
Ford Japan Limited
Number:
Service Bulletin
Category
Ref. No.
Literature
LF040/99
Coverage
j Distributor only
1 of 1
Date issued
November 8, 1999
j Please inform your dealers
j Director
Please convey this information to your
j Warranty Dept.
Page
j Parts Dept.
j Training Dept.
j General Manager
j Field Rep
Applicable Model
Attachment: 9
Applicable Country or Specification
RANGER BODY MEASUREMENT MANUAL
Australian, European (L.H.D. U.K.)
General (L.H.D. R.H.D.) specs.
Subject: Additions/Corrections to Service Materials
The additions and/or corrections have been made to the following service materials in response to
engineering modifications and/or errors.
Attached are copies of the pages to be added or revised. Please make copies of these sheets as necessary,
and attach them to the appropriate pages in your manuals.
The additions and/or corrections are shown enclosed in bold frames or are underlined on the revised
page.
Applied Materials:
Manual Name (Form No.)
RANGER BODY MEASUREMENT
MANUAL (F330-10-99A)
Page
Cover & Backside of
the CONTENTS
page
II-2, II-3, II-4
II-5, II-8, II-9
II-10, II-11
Remarks
VEHICLE IDENTIFICATION
NUMBERS (VIN)
UNDERBODY REGULAR CAB
4 2
UNDERBODY STRETCH CAB
4 2
UNDERBODY REGULAR CAB
4 4
UNDERBODY STRETCH CAB
4 4

127. RANGER BODY MEASUREMENT MANUAL F330–10–99A
VEHICLE IDENTIFICATION NUMBERS (VIN)
European specs.
WF0 DMBɶ30WW 105280ɝ
WF0 LMBɶ30WW 105280ɝ
WF0 DMBɶ40WW 105280ɝ
WF0 LMBɶ40WW 105280ɝ
WF0 DMDD30WW 105280ɝ
WF0 LMDD30WW 105280ɝ
WF0 DMFE40WW 105280ɝ
WF0 LMFE40WW 105280ɝ
WF0 BMFɶ30WW 105280ɝ
WF0 BMEɶ30WW 105280ɝ
WF0 DMFɶ30WW 105280ɝ
WF0 DMEɶ30WW 105280ɝ
WF0 LMFɶ30WW 105280ɝ
WF0 LMEɶ30WW 105280ɝ
WF0 BMDɶ30WW 105280ɝ
WF0 BMCɶ30WW 105280ɝ
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
Australian specs.
MNA BSFɶ70WW
MNA BSEɶ70WW
MNA DSFɶ70WW
MNA DSEɶ70WW
MNA LSFɶ70WW
MNA LSEɶ70WW
MNA BSFɶ40WW
MNA BSEɶ40WW
MNA DSFɶ40WW
MNA DSEɶ40WW
MNA LSFɶ40WW
MNA LSEɶ40WW
MNA BSBɶ70WW
MNA BSAɶ70WW
MNA DSBɶ70WW
MNA DSAɶ70WW
MNA LSBɶ70WW
MNA LSAɶ70WW
MNA BSBɶ40WW
MNA BSAɶ40WW
MNA DSBɶ40WW
MNA DSAɶ40WW
MNA LSBɶ40WW
MNA LSAɶ40WW
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
DMDɶ30WW 105280ɝ
DMCɶ30WW 105280ɝ
LMDɶ30WW 105280ɝ
LMCɶ30WW 105280ɝ
BMBɶ30WW 105280ɝ
BMAɶ30WW 105280ɝ
DMAɶ30WW 105280ɝ
LMAɶ30WW 105280ɝ
BMFE40WW 105280ɝ
BMEE40WW 105280ɝ
DMFE40WW 105280ɝ
DMEE40WW 105280ɝ
LMFE40WW 105280ɝ
LMEE40WW 105280ɝ
BMDɶ40WW 105280ɝ
BMCɶ40WW 105280ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
WF0
DMDɶ40WW 105280ɝ
DMCɶ40WW 105280ɝ
LMDɶ40WW 105280ɝ
LMCɶ40WW 105280ɝ
BMBɶ40WW 105280ɝ
BMAɶ40WW 105280ɝ
DMAɶ40WW 105280ɝ
LMAɶ40WW 105280ɝ
BMBD60WW 105280ɝ
BMAD60WW 105280ɝ
DMBD60WW 105280ɝ
DMAD60WW 105280ɝ
LMBD60WW 105280ɝ
LMAD60WW 105280ɝ
MNA BSDɶ70WW
MNA BSCɶ70WW
MNA DSDɶ70WW
MNA DSCɶ70WW
MNA LSDɶ70WW
MNA LSCɶ70WW
MNA BSDɶ40WW
MNA BSCɶ40WW
MNA DSDɶ40WW
MNA DSCɶ40WW
MNA LSDɶ40WW
MNA LSCɶ40WW
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
102393ɝ
General specs. (L.H.D.)
MNC BSFɶ30WW 113431ɝ
MNC BSEɶ30WW 113431ɝ
MNC BSFɶ3WWW 113431ɝ
MNC BSEɶ3WWW 113431ɝ
MNC BSBɶ30WW 113431ɝ
MNC BSAɶ30WW 113431ɝ
MNC BSBɶ3WWW113431ɝ
MNC BSAɶ3WWW113431ɝ
General specs. (R.H.D.)
MNB BSFɶ30WW 104101ɝ
MNB BSEɶ30WW 104101ɝ
MNB BSBD50WW 104101ɝ
MNB BSAD50WW 104101ɝ
MNB BSBɶ30WW 104101ɝ
MNB BSAɶ30WW 104101ɝ
Thai specs.
MNB BSBD30WW
MNB BSAD30WW
MNB DSBD30WW
MNB DSAD30WW
MNB LSBD30WW
MNB LSAD30WW
MNB BSDD30WW
MNB BSCD30WW
MNB DSDD30WW
MNB DSCD30WW
MNB LSDD30WW
MNB LSCD30WW
MNB BSDɶ40WW
MNB BSCɶ40WW
MNB DSDɶ40WW
MNB DSCɶ40WW
MNB LSDɶ40WW
MNB LSCɶ40WW
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
100501ɝ
Added 11/1999 (Ref. No. LF040/99)

128. II - 2
Added 11/1999 (Ref. No. LF040/99)
C
930 {36.61}
754 {29.69}
310 {12.20}
660 {25.98}
D
E
428 {16.85}
500 {19.69}
883 {34.76}
B
112 {4.41}
A
237 {9.33}
125
{4.92}
891 {35.08}
425 {16.73}
F
528 {20.79}
883 {34.76}
G
1230 {48.43}
148
{5.83}
H
1115 {43.90}
1224 {48.19}
I
175 {6.89}
167
{6.57}
385 {15.16}
1150 {45.28}
568 {22.36}
J
1140 {44.88}
N
K
39 {1.54}
385
{15.16}
86
{3.39}
391 {15.39}
968 {38.11}
O
393 {15.47}
385 {15.16}
172
L
{6.77}
P
1140 {44.88}
269 {10.59}
326
{12.83}
Q
385 {15.16}
1024 {40.31}
M
UNDERBODY REGULAR CAB 4
Flat-plane Dimensions
2
DIMENSIONS
RANGER BODY MEASUREMENT MANUAL F330–10–99A

129. 1
II - 3
2
A : CABIN MOUNTING BRACKET No.1 ӕ30
B : BUMPER STAY BRACKET ӕ15
C : TIE DOWN HOOK MOUNTING HOLE ӕ16
D : FRONT SUSPENSION BRACKET
TENSION ROD ӕ25
E : REBOUND STOPPER BRACKET ӕ12
F : FRONT SUSPENSION BRACKET ӕ16
G : REBOUND STOPPER BRACKET ӕ12
H : CABIN MOUNTING BRACKET No.2 ӕ60
4
3
A
5
6
F
8
7
:
9
I
I : CABIN MOUNTING BRACKET No.3 ӕ65
J : BOX BRACKET No.1 ӕ20
K : BOX BRACKET No.2 RH:ӕ16 LH:ӕ20
L : BOX BRACKET No.3 RH:16 23 LH:ӕ20
M: BOX MOUNTING HOLE ӕ20
N : FRONT SPRING HANGER ӕ17
O : DUMPER BRACKET M12 1.5
P : DUMPER BRACKET M12 1.5
Q : REAR SPRING HANGER ӕ32
H
J
<
;
=
>
?
Dimensions
(mm {in})
O
2
1075 {42.32}
1521 {59.88}
1
572 {22.52}
619 {24.37}
1216 {47.87}
1115 {43.90}
1658 {65.28}
1217 {47.91}
3
1081 {42.56}
Measured
location
K
4
5
6
7
8
9
A
@
17
16
15
14
13
12
11
10
Measured
location
P
L
1191 {46.89}
501 {19.72}
1007 {39.65}
991 {39.02}
1521 {59.88}
568 {22.36}
1278 {50.31}
271 {10.67}
Dimensions
(mm {in})
M
RANGER BODY MEASUREMENT MANUAL F330–10–99A
DIMENSIONS
Straight-line Dimensions
Added 11/1999 (Ref. No. LF040/99)

130. II - 4
Added 11/1999 (Ref. No. LF040/99)
930 {36.61}
C
754 {29.69}
310 {12.20}
A
D
E
428 {16.85}
500 {19.69}
883 {34.76}
B
112 {4.41}
660 {25.98}
237 {9.33}
125
{4.92}
425 {16.73}
891 {35.08}
F
G
528 {20.79}
883 {34.76}
1230 {48.43}
148
{5.83}
H
1642 {64.65}
1224 {48.19}
I
240 {9.45}
1140 {44.88}
M
J
39 {1.54}
208
{8.19}
385 {15.16}
86
{3.39}
391 {15.39}
968 {38.11}
N
393 {15.47}
P
326 {12.83}
K
172 {6.77}
O
385 {15.16}
1140 {44.88}
269 {10.59}
385 {15.16}
1024 {40.31}
L
UNDERBODY STRETCH CAB 4
Flat-plane Dimensions
2
DIMENSIONS
RANGER BODY MEASUREMENT MANUAL F330–10–99A

131. 1
2
A : CABIN MOUNTING BRACKET No.1 ӕ30
B : BUMPER STAY BRACKET ӕ15
C : TIE DOWN HOOK MOUNTING HOLE ӕ16
D : FRONT SUSPENSION BRACKET
TENSION ROD ӕ25
E : REBOUND STOPPER BRACKET ӕ12
F : FRONT SUSPENSION BRACKET ӕ16
G : REBOUND STOPPER BRACKET ӕ12
H : CABIN MOUNTING BRACKET No.2 ӕ60
4
3
A
5
6
F
8
7
I : CABIN MOUNTING BRACKET No.3 ӕ65
J : BOX BRACKET No.1 RH:ӕ16 LH:ӕ20
K : BOX BRACKET No.2 RH:16 23 LH:ӕ20
L : BOX MOUNTING HOLE ӕ20
M: FRONT SPRING HANGER ӕ17
N : DUMPER BRACKET M12 1.5
O : DUMPER BRACKET M12 1.5
P : REAR SPRING HANGER ӕ32
H
:
9
I
;<
Dimensions
(mm {in})
II - 5
1521 {59.88}
619 {24.37}
1216 {47.87}
1645 {64.76}
2052 {80.79}
7
8
4
6
572 {22.52}
3
5
1075 {42.32}
2
1081 {42.56}
1
N
=
Measured
location
J
O
?
>
17
15
14
13
12
11
10
9
Measured
location
K
1191 {46.89}
1191 {46.89}
501 {19.72}
1007 {39.65}
991 {39.02}
1521 {59.88}
257 {10.12}
1209 {47.60}
Dimensions
(mm {in})
L
RANGER BODY MEASUREMENT MANUAL F330–10–99A
DIMENSIONS
Straight-line Dimensions
Added 11/1999 (Ref. No. LF040/99)

132. II - 8
Added 11/1999 (Ref. No. LF040/99)
C
930 {36.61}
754 {29.69}
660 {25.98}
310 {12.20}
A
237 {9.33}
M
E
842 {33.15}
1230 {48.43}
F
N
477 {18.78}
52 {2.05}
D
267
270
{10.51} {10.63}
842 {33.15}
865 {34.06}
B
42
{1.65}
362 {14.25}
27
{1.06}
148
{5.83}
G
1115 {43.90}
H
1224 {48.19}
1150 {45.28}
I
J
37 {1.46}
568 {22.36}
167 {6.57}
175
{6.89}
385 {15.16}
1140 {44.88}
385 {15.16}
94
{3.70}
O
406 {15.98}
971 {38.23}
P
406 {15.98}
1140 {44.88}
Q
269 {10.59}
K
R
326
{12.83}
172 {6.77}
385 {15.16}
385 {15.16}
L
1024 {40.31}
UNDERBODY REGULAR CAB 4 4
Flat-plane Dimensions
DIMENSIONS
RANGER BODY MEASUREMENT MANUAL F330–10–99A

133. 2
1
A : CABIN MOUNTING BRACKET No.1 ӕ30
B : BUMPER STAY BRACKET ӕ15
C : TIE DOWN HOOK MOUNTING HOLE ӕ16
D : REBOUND STOPPER BRACKET ӕ12
E : UPPER ARM BRACKET ӕ16
F : REBOUND STOPPER BRACKET ӕ12
G : CABIN MOUNTING BRACKET No.2 ӕ60
H : CABIN MOUNTING BRACKET No.3 ӕ65
I : BOX BRACKET No.1 ӕ20
J : BOX BRACKET No.2 RH:ӕ16 LH:ӕ20
4
3
A
II - 9
5
6
G
8
7
K : BOX BRACKET No.3 RH:16 23 LH:ӕ20
L : BOX MOUNTING HOLE ӕ20
M: FRONT SUSPENSION BRACKET
LOWER ARM ӕ16
N : FRONT SUSPENSION BRACKET ӕ40
O : FRONT SPRING HANGER ӕ17
P : DUMPER BRACKET M12 1.5
Q : DUMPER BRACKET M12 1.5
R : REAR SPRING HANGER ӕ32
E
:
9
H
I
<
;
=
?
>
Dimensions
(mm {in})
P
1521 {59.88}
1
1053 {41.46}
552 {21.73}
600 {23.62}
1193 {46.97}
1115 {43.90}
1658 {65.28}
1217 {47.91}
2
1081 {42.56}
Measured
location
J
3
4
5
6
7
8
9
@
A
17
16
15
14
13
12
11
10
Measured
location
Q
K
1191 {46.89}
501 {19.72}
1007 {39.65}
931 {36.65}
1521 {59.88}
568 {22.36}
1278 {50.31}
271 {10.67}
Dimensions
(mm {in})
L
RANGER BODY MEASUREMENT MANUAL F330–10–99A
DIMENSIONS
Straight-line Dimensions
Added 11/1999 (Ref. No. LF040/99)