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Needs Study of North Dakota Roads and Bridges
Status Report
Interim Energy Development and Transmission
Committee
February 11, 2014
Upper Great Plains Transportation Institute
North Dakota State University
Background
• 2010 study: UGPTI estimated road
investment needs for the 2011 session
– Based on 21,500 new wells
• 2012 study: updated road investment
needs for the 2013 session
– Based on 46,000 new wells
– Initial bridge study
• Current study: updated estimates based
on higher forecasts (e.g., 60,000 new wells)
Slide 2
Why an Updated Study is Needed
• To reflect current economic forecasts
– Changing/higher production forecasts for oil
– Changes in agricultural production/densities
– Growth in manufacturing/service industries
• To expand/improve initial bridge study
• To improve the accuracy of investment
forecasts with detailed traffic, road
substructure, and condition data;
implement modeling improvements
Slide 3
Study Coordination
• NDDOT
• North Dakota Association of Counties
• North Dakota Township Officers Association
• Industrial Commission - Oil & Gas Division
• North Dakota Petroleum Council
• North Dakota Ag. Commodity Groups
• Kadrmas, Lee & Jackson Energy Study
• However, UGPTI estimates are independent
Slide 4
Status Report
• Outputs/results: What to expect and
when
• Analysis process: How the study is being
conducted (methods and data sources)
• Data collection
– Field data (traffic, road condition, etc.)
– Surveys
• Timeline
Slide 5
Results/Outputs
• Projected investment needs for county,
township, tribal, and city roads
– Entire state, by county
– Next 20 years, by biennium
– Paved and unpaved roads
• Projected investment needs: county bridges
• GIS maps
– Improvements by type (e.g., recon., resurface)
– Bridge location
Slide 6
Analysis Process: Major Steps
• Forecast annual production at spacing unit
or township level (≈ 22,000 zones)
• Forecast inputs and products
• Convert quantities to truck trips
• Route trips to and from zones to minimize
costs and meet demands
• Sum annual trucks trip on each road
segment/convert to ADT
• Estimate equivalent single axle loads (ESALS)
Slide 7
Analysis Process: Additional Steps
• Calibrate model
– Compare predicted trips in 2013 to
observed trips
– Adjust predictions (as necessary)
• Use engineering/economic methods
and current construction costs to
estimate the types of improvements
needed, costs, and timing
• Sensitivity/scenario analysis
Slide 8
Model Improvements
• Updated road GIS network representing
75,000+ miles
• Connected bridges to road segments
• Implemented models in CUBE Software
– Better estimation of automobile and general
cargo traffic
– Advanced calibration methods
• Updated investment models for paved
roads and bridges
Slide 9
Primary Data Collection (completed)
• Methods: (1) surveys, (2) field collection
• Surveys: county & township costs and
practices; city needs
• Field data
– Traffic : volume counts & vehicle types
– Paved road condition: Pathways van
– Road geometry (e.g., width)
– Structural pavement data: falling weight
deflectometer (FWD) and ground penetrating
radar (GPR)
Slide 10
Data Collection – Traffic Counts
• Traffic counts – volume and
classification data on county and
township roads for travel demand
models and ESAL (equivalent single axle
load) calculations:
o Joint collection - NDDOT staff and NDSU
students
o Number of counts taken - 1000+
o Number of classification counts – 670
Slide 11
2013
Slide 12
Pavement Data Collection
• Condition Data Collection
– Collect data with NDDOT pathway van
– 5,600 miles of paved county roads
– Van provides consistent pavement distress and ride
information
– Collection completed in summer/fall 2013
• Pavement and shoulder width data
Objective – collect pavement distress, ride , strength
and geometric information on paved county roads to
determine remaining life and projected construction
costs
Slide 13
Pavement Data Collection
• Non-Destructive Testing - verify prior estimates on subgrade
strength
– Falling Weight Deflectometer (FWD) and Ground
Penetrating Radar (GPR)
– Western ND – all pavements not recently improved
– Eastern ND – selected based on agricultural production
facilities and other major traffic generators
– FWD will done first; GPR will be done on sites thumped with
FWD
Slide 14
Data Collection – Cost Projections
• Gravel costs & production techniques
• Placement costs
• Transportation & placement costs
• Dust suppressant costs
• Intermediate practices
o Stabilization armor coat
o Double chip seal/armor coat
o Others
Slide 15
Traffic Projections
• Oil
o Multiple discussions with Oil & Gas Division
o Well sites, sand locations, & transload
facilities
• Agriculture
o Statewide grain elevator shipment data
o Forecasts of crop types and yields
• Passenger
• Manufacturing
• Through traffic
Slide 16
Oil – Drilling Process Trucks per Well Inbound or Outbound
Sand 100 Inbound
Water (fresh) 450 Inbound
Water (waste) 225 Outbound
Fracturing tanks 115 Both
Rig equipment 65 Both
Drilling mud 50 Inbound
Chemical 5 Inbound
Cement 20 Inbound
Pipe 15 Inbound
Scoria/gravel 80 Inbound
Fuel trucks 7 Inbound
Frac/cement pumper trucks 15 Inbound
Workover rigs 3 Both
Total trucks 2,300
Slide 17
Oil Exploration Traffic Projections
Slide 18
Example of
predicted
traffic flows
over road
network
Preliminary
estimates
Agricultural Shipment Projections
Crop production
Elevator & plant demands
Known
Known
Truck trips and routesPredict
Segment specific trafficEstimate
Slide 19
Crop Production and Location
Slide 20
Crop Movement Projections - Canola
Slide 21
Illustration based on preliminary work. Not final.
Modeling: Unpaved Road Maintenance
• Life-cycle cost analysis -
graveling and blading
o Normal levels (regraveling every
5 years, blade 1/month)
o Increased levels (regraveling
every 3-4 years, blade 2/month)
o High levels (regraveling every 2-
3 years, blade 1/week)
o Usage of dust suppressant on
impacted roads
Slide 22
Gravel Road Improvements
• Intermediate improvements
o Graveling and base stabilization
o Graveling and base stabilization with
armor coat
o Others as reported at the county level
• Asphalt surfacing: potentially at higher
traffic levels
Slide 23
Pavement Performance and Traffic
AASHTO. AASHTO Guide for Design of Pavement Structures, 1993. Figure 1-2
Initial Condition
4.5
2.2
TerminalCondition
pg. 25
Effects of Heavy Traffic on Paved Roads
Effects of Heavy Traffic
0 5 10 15 20
Time (Years)
New
Terminal
Reduced Pavement Life Cycle (Hypothetical)
ND Highway 68 (Real World Example)
NDDOT. Impact of Oil Development on State Highways, May, 2006.
26
Pavement Analysis Process
o Forecast annual ESALs
o Estimate remaining life given current
condition and traffic levels
– Detailed data on layer thickness and
subgrade strength
– Apply traffic projections and present
serviceability rating
o Determine recommended improvements
and costs based on width, starting
condition, and future traffic estimates
Slide 27
28
0.645
1
1.47
2.09
2.89
Single Axle Load in Thousand Pounds
16 18 20 22 24
0
0.5
1
1.5
2
2.5
3
ESAL Factors: Single Axle
0.534
0.695
0.887
1.11
1.38
Tandem Axle Load in Thousand Pound
28 30 32 34 36
0
0.2
0.4
0.6
0.8
1
1.2
1.4
ESAL Factors: Tandem Axle
Bridge Analysis & Projections
• 2,593 bridges on county/local system
o 45% (1,167) more than 50 years old
(theoretical design life)
o 20% (519) more than 70 years old
Slide 30
Bridge Analysis & Projections
• Condition/appraisal data from National
Bridge Inventory
o 568 (22%) structurally deficient – one
or more components rated in “poor”
condition (not inherently unsafe, but
needing attention)
o 196 (8%) functionally obsolete – not
designed to carry modern traffic
volume, speed, size or weight
Slide 31
Bridge Analysis & Projections
• Current Needs
o Criteria for rehabilitation/replacement
based upon FHWA criteria and
discussions with NDDOT personnel
o Short span bridges to be replaced by
box culverts
o Replacement unit cost based upon
recent county bridge projects
Slide 32
Bridge Analysis & Projections
• Future Needs
o Apply deterioration models to forecast
deck/superstructure/substructure condition
o Forecast year of rehabilitation/replacement
o Short span bridges to be replaced by box
culverts
oNear term bridge needs numbers must
include comments of what can be built in
a period/biennium
Slide 33
Bridge Impact Factors
• Structurally deficient bridges (current
and projected)
• Weight limits
• Obsolescence
• Total number of trips affected
• Detour distance (additional VMT)
attributable to bridge condition
• Costs: replacement and maintenance
Slide 34
Study Timeline
Task Start Date Completion Date
Assumptions data collection August 2013 August 2013
Jurisdictional data collection June 2013 September 2013
Road condition assessment July 2013 September 2013
Traffic counts June 2013 October 2013
Cost & practices survey August 2013 October 2013
Non-destructive testing July 2013 November 2013
Roadway & bridge analysis,
modeling, & projections
Fall 2013 May 2014
Draft report July 1 2014
Slide 35
Study Outputs
• Needs – by biennium for next 20 years
oRoads
–Statewide
–By county
–By surface type
oBridges
–Statewide
–By county
Slide 36
Questions?
Denver Tolliver
701-231-7190
denver.tolliver@ndsu.edu
Updates and background posted at
www.ugpti.org/

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Needs Study of North Dakota Roads and Bridges Status Report

  • 1. Needs Study of North Dakota Roads and Bridges Status Report Interim Energy Development and Transmission Committee February 11, 2014 Upper Great Plains Transportation Institute North Dakota State University
  • 2. Background • 2010 study: UGPTI estimated road investment needs for the 2011 session – Based on 21,500 new wells • 2012 study: updated road investment needs for the 2013 session – Based on 46,000 new wells – Initial bridge study • Current study: updated estimates based on higher forecasts (e.g., 60,000 new wells) Slide 2
  • 3. Why an Updated Study is Needed • To reflect current economic forecasts – Changing/higher production forecasts for oil – Changes in agricultural production/densities – Growth in manufacturing/service industries • To expand/improve initial bridge study • To improve the accuracy of investment forecasts with detailed traffic, road substructure, and condition data; implement modeling improvements Slide 3
  • 4. Study Coordination • NDDOT • North Dakota Association of Counties • North Dakota Township Officers Association • Industrial Commission - Oil & Gas Division • North Dakota Petroleum Council • North Dakota Ag. Commodity Groups • Kadrmas, Lee & Jackson Energy Study • However, UGPTI estimates are independent Slide 4
  • 5. Status Report • Outputs/results: What to expect and when • Analysis process: How the study is being conducted (methods and data sources) • Data collection – Field data (traffic, road condition, etc.) – Surveys • Timeline Slide 5
  • 6. Results/Outputs • Projected investment needs for county, township, tribal, and city roads – Entire state, by county – Next 20 years, by biennium – Paved and unpaved roads • Projected investment needs: county bridges • GIS maps – Improvements by type (e.g., recon., resurface) – Bridge location Slide 6
  • 7. Analysis Process: Major Steps • Forecast annual production at spacing unit or township level (≈ 22,000 zones) • Forecast inputs and products • Convert quantities to truck trips • Route trips to and from zones to minimize costs and meet demands • Sum annual trucks trip on each road segment/convert to ADT • Estimate equivalent single axle loads (ESALS) Slide 7
  • 8. Analysis Process: Additional Steps • Calibrate model – Compare predicted trips in 2013 to observed trips – Adjust predictions (as necessary) • Use engineering/economic methods and current construction costs to estimate the types of improvements needed, costs, and timing • Sensitivity/scenario analysis Slide 8
  • 9. Model Improvements • Updated road GIS network representing 75,000+ miles • Connected bridges to road segments • Implemented models in CUBE Software – Better estimation of automobile and general cargo traffic – Advanced calibration methods • Updated investment models for paved roads and bridges Slide 9
  • 10. Primary Data Collection (completed) • Methods: (1) surveys, (2) field collection • Surveys: county & township costs and practices; city needs • Field data – Traffic : volume counts & vehicle types – Paved road condition: Pathways van – Road geometry (e.g., width) – Structural pavement data: falling weight deflectometer (FWD) and ground penetrating radar (GPR) Slide 10
  • 11. Data Collection – Traffic Counts • Traffic counts – volume and classification data on county and township roads for travel demand models and ESAL (equivalent single axle load) calculations: o Joint collection - NDDOT staff and NDSU students o Number of counts taken - 1000+ o Number of classification counts – 670 Slide 11
  • 13. Pavement Data Collection • Condition Data Collection – Collect data with NDDOT pathway van – 5,600 miles of paved county roads – Van provides consistent pavement distress and ride information – Collection completed in summer/fall 2013 • Pavement and shoulder width data Objective – collect pavement distress, ride , strength and geometric information on paved county roads to determine remaining life and projected construction costs Slide 13
  • 14. Pavement Data Collection • Non-Destructive Testing - verify prior estimates on subgrade strength – Falling Weight Deflectometer (FWD) and Ground Penetrating Radar (GPR) – Western ND – all pavements not recently improved – Eastern ND – selected based on agricultural production facilities and other major traffic generators – FWD will done first; GPR will be done on sites thumped with FWD Slide 14
  • 15. Data Collection – Cost Projections • Gravel costs & production techniques • Placement costs • Transportation & placement costs • Dust suppressant costs • Intermediate practices o Stabilization armor coat o Double chip seal/armor coat o Others Slide 15
  • 16. Traffic Projections • Oil o Multiple discussions with Oil & Gas Division o Well sites, sand locations, & transload facilities • Agriculture o Statewide grain elevator shipment data o Forecasts of crop types and yields • Passenger • Manufacturing • Through traffic Slide 16
  • 17. Oil – Drilling Process Trucks per Well Inbound or Outbound Sand 100 Inbound Water (fresh) 450 Inbound Water (waste) 225 Outbound Fracturing tanks 115 Both Rig equipment 65 Both Drilling mud 50 Inbound Chemical 5 Inbound Cement 20 Inbound Pipe 15 Inbound Scoria/gravel 80 Inbound Fuel trucks 7 Inbound Frac/cement pumper trucks 15 Inbound Workover rigs 3 Both Total trucks 2,300 Slide 17
  • 18. Oil Exploration Traffic Projections Slide 18 Example of predicted traffic flows over road network Preliminary estimates
  • 19. Agricultural Shipment Projections Crop production Elevator & plant demands Known Known Truck trips and routesPredict Segment specific trafficEstimate Slide 19
  • 20. Crop Production and Location Slide 20
  • 21. Crop Movement Projections - Canola Slide 21 Illustration based on preliminary work. Not final.
  • 22. Modeling: Unpaved Road Maintenance • Life-cycle cost analysis - graveling and blading o Normal levels (regraveling every 5 years, blade 1/month) o Increased levels (regraveling every 3-4 years, blade 2/month) o High levels (regraveling every 2- 3 years, blade 1/week) o Usage of dust suppressant on impacted roads Slide 22
  • 23. Gravel Road Improvements • Intermediate improvements o Graveling and base stabilization o Graveling and base stabilization with armor coat o Others as reported at the county level • Asphalt surfacing: potentially at higher traffic levels Slide 23
  • 24. Pavement Performance and Traffic AASHTO. AASHTO Guide for Design of Pavement Structures, 1993. Figure 1-2 Initial Condition 4.5 2.2 TerminalCondition
  • 25. pg. 25 Effects of Heavy Traffic on Paved Roads Effects of Heavy Traffic 0 5 10 15 20 Time (Years) New Terminal Reduced Pavement Life Cycle (Hypothetical)
  • 26. ND Highway 68 (Real World Example) NDDOT. Impact of Oil Development on State Highways, May, 2006. 26
  • 27. Pavement Analysis Process o Forecast annual ESALs o Estimate remaining life given current condition and traffic levels – Detailed data on layer thickness and subgrade strength – Apply traffic projections and present serviceability rating o Determine recommended improvements and costs based on width, starting condition, and future traffic estimates Slide 27
  • 28. 28 0.645 1 1.47 2.09 2.89 Single Axle Load in Thousand Pounds 16 18 20 22 24 0 0.5 1 1.5 2 2.5 3 ESAL Factors: Single Axle
  • 29. 0.534 0.695 0.887 1.11 1.38 Tandem Axle Load in Thousand Pound 28 30 32 34 36 0 0.2 0.4 0.6 0.8 1 1.2 1.4 ESAL Factors: Tandem Axle
  • 30. Bridge Analysis & Projections • 2,593 bridges on county/local system o 45% (1,167) more than 50 years old (theoretical design life) o 20% (519) more than 70 years old Slide 30
  • 31. Bridge Analysis & Projections • Condition/appraisal data from National Bridge Inventory o 568 (22%) structurally deficient – one or more components rated in “poor” condition (not inherently unsafe, but needing attention) o 196 (8%) functionally obsolete – not designed to carry modern traffic volume, speed, size or weight Slide 31
  • 32. Bridge Analysis & Projections • Current Needs o Criteria for rehabilitation/replacement based upon FHWA criteria and discussions with NDDOT personnel o Short span bridges to be replaced by box culverts o Replacement unit cost based upon recent county bridge projects Slide 32
  • 33. Bridge Analysis & Projections • Future Needs o Apply deterioration models to forecast deck/superstructure/substructure condition o Forecast year of rehabilitation/replacement o Short span bridges to be replaced by box culverts oNear term bridge needs numbers must include comments of what can be built in a period/biennium Slide 33
  • 34. Bridge Impact Factors • Structurally deficient bridges (current and projected) • Weight limits • Obsolescence • Total number of trips affected • Detour distance (additional VMT) attributable to bridge condition • Costs: replacement and maintenance Slide 34
  • 35. Study Timeline Task Start Date Completion Date Assumptions data collection August 2013 August 2013 Jurisdictional data collection June 2013 September 2013 Road condition assessment July 2013 September 2013 Traffic counts June 2013 October 2013 Cost & practices survey August 2013 October 2013 Non-destructive testing July 2013 November 2013 Roadway & bridge analysis, modeling, & projections Fall 2013 May 2014 Draft report July 1 2014 Slide 35
  • 36. Study Outputs • Needs – by biennium for next 20 years oRoads –Statewide –By county –By surface type oBridges –Statewide –By county Slide 36