23.06.2014, Outotec Mineral Processing Solutions and Experience in Mongolia, T. Gansuld

© Outotec - All rights reserved
Outotec Mineral Processing Solutions and
Experience in Mongolia
Монголын эрдсийн боловсруулах салбар дахь Outotec-ийн
оруулах хувь нэмэр, туршлага
Т.Гансүлд- Гүйцэтгэх захирал, E-mail: gansuld.tumentur@outotec.com
Оутотек Монголиа ХХК 2014

Agenda
 Brief introduction of Outotec Mongolia LLC
 Outotec in Mineral Processing
 Expertise for the whole value chain
 Customer value & benefits
 Beneficiation plants for various ore types
• Complex sulphide ores
• Porphyry copper ores
• Iron ores
 Proprietary equipment for the solutions
 Outotec’s portfolio in minerals processing
 Sustainability

Brief History of Outotec Mongolia LLC
 Global leader of process solutions,
technologies and services for mining
and metallurgical industries.
 Continuous development of new and
innovative technology
 Comprehensive portfolio of
technologies of efficient and profitable
treatment of complex ores
 Expertise to design, supply and
construct state-of-the-art mineral
processing plants
 Global reference of successfully
operating plants
Former world known Outokumpu prior to 2007, Outotec has more than a century of experience in mining sector.
Previous cooperation with Erdenet early 90’s, and our technology is considered to be one of main solutions for Cu
smelter in Mongolia
President’s visit to Outotec Finland in 2010
Established 100% representative entity in 2013.
Top 3 Company in the Global 100 sustainability index in the World Economic Forum, Davos Switzerland 2014
President of Mongolia visit, Outotec, Finland 2010

Global presence
Wide supplier network with established long-term relationships
6/25/2014 External | Outotec company presentation4
R&D, sales
and service
centers in
27
countries
Deliveries
to more
than
80
countries Experts of
over
60
nationalities
Outotec R&D, sales and service centers
Outotec manufacturing/assembly
Sales
1.9bn
EUR in 2013
4,855
employees
in 2013

Our reference plants in operation
 130 non-ferrous smelters
 650 sulfuric acid plants
 1,100 grinding mills
 10,000 flotation units
 1,800 thickeners
 3,500 filters
 20 pelletizing and sintering
plants for chromites (ferroalloys),
and 9 ferroalloy smelters
 340 iron ore sintering plants
 67 iron ore pelletizing plants
 290 fluidized bed roasting plants
 50 alumina calcination plants
 109 fluidized bed energy
systems for biomass
5
TankCell® flotation cells
First Quantum Minerals
Kevitsa, Finland
Flash Smelting and Flash
Converting Plant
Guangxi Jinchuan Non-
Ferrous Metals
China
Manganese Sinter Plant
Kalagadi Manganese
South Africa
6/25/2014 External | Outotec company presentation

Expertise for the whole value chain from mine to metalNaturalresources(ores,minerals,energy,water)
Minerals processing
Grinding
Flotation
Physical separation
Thickening and clarification
Filtration
Analyzers and process automation
Resource and reserve estimation
Mine Backfilling solutions
Metallurgical processing
Sintering and pelletizing
Smelting and refining
Direct reduction
Calcination
Roasting and off-gas handling
Leaching and solution purification
Solvent extraction
Electrorefining and electrowinning
Process control
Chemicals
Sulfuric acid production
Energy
Combustion and gasification, heat recovery, gas handling, bioenergy, oil
sand and oil shale processing
Water treatment
Neutralization, effluent treatment, drinking water
Industrial minerals
Copper
Nickel
Zinc
Cobalt
Precious metals
Aluminum
Ferroalloys
Iron
Sulfuric acid
Water
Shale oil
Coke
Energy
25.6.2014

Customer value and benefits
How we bring value to clients?
Outotec has an extensive range of proven technologies
 Fully integrated technical solutions offering
 Performance guarantee on our technical solutions/plants
 The expertise and capability
to design, supply and
construct complete plants
 Fast and reliable ramp-up
 Global process for
plant service

Our business flow is focused to maximize the
value of client’s life cycle
Plant operation
Spare parts
Preventive maintenance
Auditing
Testwork
Shutdown services
Equipment life assessment
Upgrades
Process optimization
Modernizations
Training
Operation and
maintenance
Plant construction
Equipment installation
Start-up and
ramp-up services
Training
Construction and
commissioning
Refurbishment of
equipment for re-use
Plant decomissioning
Permanent shutdown of
the plant
Land reclamation
Decommissioning
R&D services
Modeling & simulation
Testwork
Feasibility studies
Concept &
Test campaign
Flowsheet development
Basic engineering
Detail engineering
Supply of process and
plant equipment
Operability &
maintainability
optimization
Spare parts
Engineering and
supply
Outotec’s life cycle solutions create the best everyday value for the customers

Beneficiation plants for various ore types
 Outotec supplies complete
beneficiation plants and solutions
for different types of ores
 The mineralogical, physical, and
chemical properties of the raw
material need to be defined to
develop a process flow sheet
 It is essential to carry out
laboratory and pilot scale test work
 Based on extensive test work,
Outotec is able to give process
guarantees for the process
solutions we deliver

Complex sulphide ores
 Flotation is the most common method used for
separation using various sulphydryl collectors, pH
control and depressants
 The ore is generally ground in two stages after which
the ground pulp is subjected to conditioning followed by
individual flotation stages to produce different
concentrates
 Concentrates are dewatered to optimum transport
moisture
Complex sulphide ores contain more than one single
valuable metal sulphide mineral each to be separated
into its own individual concentrate

Cu-Zn-Py ore beneficiation
Example of the flowsheet for Cu-Zn-Py ore beneficiation

Porphyry copper ores
 Capacities of the mines are typically up to tens of millions
of tons annually
 Massive capacities demand large-scale equipment
 With fewer units gaining a smaller footprint and conserve
energy, reduced maintenance and manpower costs
 Functional automation systems for limiting the
environmental burden
Porphyry copper mines are globally the main sources
of primary copper

Porphyry Copper ore beneficiation
Example of the flowsheet for porphyry copper ore beneficiation

Iron ores
 Iron ores are mainly processed by crushing, grinding,
screening, classification, gravity separation, magnetic
separation, flotation and dewatering technologies
 The main iron minerals are separated from gangue
using the following core technologies:
• Magnetite ores: low intensity magnetic separation and
flotation to remove mainly sulphides and silicates
• Hematite ores: scrubbing, desliming, gravity separation,
high intensity magnetic separation, and flotation to
remove mainly silicates including clay
Outotec supplies complete beneficiation plants for
different types of iron ores

Hematite ore beneficiation
Example of the flowsheet for hematite ore beneficiation

Outotec’s portfolio in minerals processing
Dewatering
 Conventional Thickeners
 High Rate Thickeners
 High Compression
Thickeners
 Paste Thickeners
 Clarifiers
 Solids Contact Clarifiers
 Lime Saturators
 De-aerators
 Pressure Filters
 Filter Presses
 Polishing Filters
 Vacuum Drum Filters„
 Horizontal Vacuum Belt
Filters
 Ceramic Capillary Action Disc
Filters
Comminution
„Rod Mills
„Semi- Autogenous Mills
„Autogenous Mills
„Pebble Mills
„Ball Mills
High Intensity Grinding Mill
Minerals separation
Conditioners
„Flotation Cells
„High Gradient Wet Magnetic
Separators
Gravity Spiral Concentrators
Analyzers & Automation
 On-line Particle Size
Analyzers
 „On-line Elemental XRF
Analyzers
 „Flotation Froth Analyzers
 „Metallurgical Balance and
Process Samplers
 „Proscon® Automation
Systems
 „Advanced Control Tools

Grinding mills for customer needs
A wide variety of mill designs are available to suit customer
requirements in either greenfield projects or existing operations as
expansions or upgrades.
Outotec's comminution equipment includes:
• Autogenous (AG) mills - up to 30 ft.
(14 000 kW)
• Semi-autogenous (SAG) mills - up to
40 ft. (28 000 kW)
• Rod mills - up to 15 ft. (~2000 kW)
• Ball mills - up to 28 ft. (22 000 kW)
• Pebble mills - up to 25 ft. (5500 kW)
• Outotec High intensity grinding
(HIGmill™) mill™ for fine, ultra fine
and regrinding applications -130 kW-
5000 kW

Flotation machines – 5 to 500 m3
 Outotec sets new standards in superior
flotation performance for every flotation
task:
• aeration and mixing
• froth manipulation
• recovery
 Outotec offers tailor-made flotation
solutions:
• flotation packages with support services
• modular process sections
• concentrator solutions
 Float Force® flotation mechanism
• improves metallurgical performance
• reduces the energy consumption
• can be retrofitted to Outotec’s OK TankCell ®
and SkimAir ® flotation cells
• as retrofit, improves mixing profiles and
solids suspension

Thickeners
• Outotec ® High Rate Thickener has
pioneered thickening and clarifying methods
around the world the advances being:
• Rake arms design to reduce rake torque
• Auto-dilute systems for feed to optimize
performance and flocculant consumption
• Reduction of froth forming
• Outotec ® Paste Thickener
• Higher density underflow than High
Compression Thickeners
(up 2 to 5 %-points)
• Capability to produce “Paste” underflow
(yield stress > 200Pa)
Outotec is global leader in the design, fabrication and supply of
thickening and clarifying solutions
Suited to processes where a high level of dewatering is
required such as CCD trains, paste backfill plants
and surface tailings disposal

Outotec Thickener size range
FULL SPAN BRIDGE
Conventional / High Rate Up to 55m
High Compression Up to 45m
Paste Up to 40m
CENTRE COLUMN
Conventional / High Rate 125m +
High Compression 60m +
Paste 45m +

Filters
Under-pressure solutions
• horizontal vacuum belt filters
• ceramic disc filters
• conventional vacuum disc and
drum filters
• Outotec is leading industrial filtration solutions for solid-liquid
separation with full after sales services
• Most of the products have served the markets for several decades in
mining and metallurgy, chemical process and related industries
Over-pressure solutions:
• automatic vertical pressure filters
• horizontal filter presses
• polishing filters

Analyzers and automation
 Outotec supplies intelligent instruments,
sampling systems and advanced process
automation for mineral and metal process
industries
 Outotec Courier® on-stream XRF analyzer
• real-time assaying of slurry process streams
• for all types of mineral processing plants
 Outotec PSI® on-line particle size analyzer
• optimum grind size with maximum
throughput regardless of variations in feed
quality
 Outotec Proscon® and Outotec ACT
(Advanced Control Tools)

Outotec Automation Offering
Equipment Control systems Process Control Systems Advanced Process Control
Mfg. Execution Systems Sensors and Monitoring Systems Modeling and simulation
ACT Flotation Control Application
Flotation Process
Grade-Recovery
Optimization
Module
Froth Speed
Control
Module
Speed
Target
Elemental
Analyses
Courier
Elemental
Analyzer
EXACT-level
Module
(Feed-Forward)
Air
Control
Reagent
Control
Setpoints
Setpoints
Samples
EXACT-level
Module
(Autotuning)
Tuning
Parameters
PCSControl
FrothSense:frothspeed,texture PelletSize:pelletsize distribution ProfileScan:Pelletbedprofile
CathodeSense:cathodequality CellSense:electrolysis operation Chena:electrochemistry

Sustainability
Outotec provides sustainable mineral processing
solutions and operational excellence
• Cover entire plant lifecycle, greenfield
or an existing installation.
• Make significant contribution to
environmental stewardship in industry
• Enable our clients to respond to
increasingly tight environmental solutions
(e.g. majority of Chinese smelting facilities
equipped by Outotec FSFC technology)

Largest Copper Smelters as per Design Capacity
0 50 100 150 200 250 300 350 400 450
Jinlong (Flash)
Saganoseki (Flash)
Toyo (Flash)
Caletones (Reactors)
Chuquicamata (Mixed)
Kennecott (FSF, FCF)
Tongling (FSF, FCF under commissioning)
Yanggu (FSF,FCF)
Guixi (Flash)
Onsan (Mixed)
Copper production (kt/a)
Teniente
Flash
Flash
Mitsubishi
25.6.201425 Outotec

140 Smelters Globally Aapplying Outotec Technology
25.6.2014 Outotec26
Flash smelting technology (58)
Ausmelt TSL (65)
Kaldo (17)

Long-term customer relationships with the
industry’s top companies
6/25/2014 External | Outotec company presentation27
Major global mining companies
Local mining and metallurgical
companies in emerging regions
Intermediate sized companies
Selected reference customers of Outotec

Thanks for your interest
Any questions?
If not now, please email your
enquiry to:
gansuld.tumentur@outotec.com

23.06.2014, Outotec Mineral Processing Solutions and Experience in Mongolia, T. Gansuld

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23.06.2014, Outotec Mineral Processing Solutions and Experience in Mongolia, T. Gansuld