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       INTRODUCTION
       AUTOMOTIVE TEXTILE APLICATION

A.      FIBERS USED IN VARIOUS COMPONENTS

A.      MANUFACTURES
I.      Upholstery
II.     Seats
III.    Carpets
IV.     Seat Belts
V.      Car Tyre
VI.     Air Bags
VII.    Cabin Air Filter
VIII.   Head Liners
IX.     Textiles For Noise Control
X.      Pre-Assembled Interior Components
   Mankind knows textiles by
    generations. On a broad outlook it
    appears that textiles have no
    application other than apparel
    purposes. But as a matter of fact,
    there are non-apparel uses of
    textiles such as technical
    applications.
what automotive
    textiles mean?
   Automotive textile is that part of textile which is used in
    accordance with the vehicles i. e. it is widely used in
    automotive industry right from light weight vehicles to a
    heavy truck or duty vehicles.

    Automotive textile is an integral aspect of technical
    textile
   Industrial textiles are widely used in transportation
    vehicles and systems including cars, trains, buses,
    airplanes and marine vehicles.
   Hence, the term automobile textile means all type of
    textile components e.g. fibers, filaments, yarns and the
    fabric used in automobiles
   The volume of upholstery varies by region since
    manufacturers from different regions may prefer
    different styles of vehicle interiors.
   An average of 5-6 m2 of fabric is used in cars for
    upholstery
   One of the most traditional
    forms of automobile upholstery
    is plain woven cloth
    manufactured from air-jet
    textured and spun polyester
   The textured yarns have good
    abrasion resistance because of
    their tight loop structure
   These types of yarns are based
    on a central yarn
    which gives strength and
    stability to yarn.
o    components can produce fabric
    cover of very good quality
   Carmakers are increasingly favoring the usage of weft
    knitted fabrics for upholstery.
   Finishing sequence for woven velvet upholstery is
    heat setting, brushing and then cropping.
   The formation of automotive upholstery involves the
    amalgamation of three layers i.e. face fabric, foam
    and backing material.
   The conventional method used for this purpose is
    Flame laminate .
   But they too had some limitations.
    Hence, new technologies such as hot melt adhesive
    application are being introduced.
1.   Carpet is an important part of the
     automotive interior.
     . Carpets must withstand temperature .
•    Needle-felt carpets, tufted cut-pile carpets
     are generally used.
•    . Major car producers are using tufted cut-
     pile carpets in their cars.
Carpets are manufactured either by tufting or
 needle felting.

   BY TUFTING:

   NEEDLING:
   Carpets made by tufting are based upon a
    supportive backing
   Mainly polyester is used in Making this carpet
    backing whereas a blend of nylon and
    polyester is used in some occasions.
   polypropylene is assuming great importance
    considering the recyclability.
   The process of needling has got the
    advantages of more productivity at relatively
    low cost.
   Superior needled material has a good fillings.
   But carpets produced by needling cannot be
    used to cover sharp counters especially foot
    areas.
   carpets are made by the combination of a
    variety of functional layers into a single unit
    and these types of carpets are very popular.
   A layer of adhesive is applied on these
    carpets during the initial stages.
    A heavy mass layer that acts as soundproof
    materials.
   Carpet that has been finished is sent to a
    modeling station for further processing.
   In European market visco-elastic
    polyurethane foam is used for backing.
    While in American market, cotton fibre pad
    is used.
   The trend in USA is towards more molded
    polyurethane foam due to its superior
    acoustical and physical properties.
   Now a days wearing of seat belt is become
    compulsory for drives and front seat
    passengers.
   Seat Belts need to be as soft and flexible
    along the length direction but as rigid in the
    width direction .
   Scuff resistant edges but not unpleasantly
    hard .
   Resistant to UV degradation.
   Retaining its strength for the life of the car-
    otherwise it must be replaced.
   First seat belts were made from polyester
   About 1 kg of textile fiber per car is
    consumed in seat belts.
   the seat belts are being woven on shuttle
    less needle looms
   previously, the weaving used to be carried
    out on shuttle looms.
   Seat belt webbing is generally woven
    according to 2x2 twill design.
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Ppt

  • 1.
  • 2.
  • 3. INTRODUCTION  AUTOMOTIVE TEXTILE APLICATION A. FIBERS USED IN VARIOUS COMPONENTS A. MANUFACTURES I. Upholstery II. Seats III. Carpets IV. Seat Belts V. Car Tyre VI. Air Bags VII. Cabin Air Filter VIII. Head Liners IX. Textiles For Noise Control X. Pre-Assembled Interior Components
  • 4. Mankind knows textiles by generations. On a broad outlook it appears that textiles have no application other than apparel purposes. But as a matter of fact, there are non-apparel uses of textiles such as technical applications.
  • 5. what automotive textiles mean?  Automotive textile is that part of textile which is used in accordance with the vehicles i. e. it is widely used in automotive industry right from light weight vehicles to a heavy truck or duty vehicles.  Automotive textile is an integral aspect of technical textile  Industrial textiles are widely used in transportation vehicles and systems including cars, trains, buses, airplanes and marine vehicles.  Hence, the term automobile textile means all type of textile components e.g. fibers, filaments, yarns and the fabric used in automobiles
  • 6.
  • 7. The volume of upholstery varies by region since manufacturers from different regions may prefer different styles of vehicle interiors.  An average of 5-6 m2 of fabric is used in cars for upholstery
  • 8. One of the most traditional forms of automobile upholstery is plain woven cloth manufactured from air-jet textured and spun polyester  The textured yarns have good abrasion resistance because of their tight loop structure  These types of yarns are based on a central yarn which gives strength and stability to yarn. o components can produce fabric cover of very good quality
  • 9. Carmakers are increasingly favoring the usage of weft knitted fabrics for upholstery.  Finishing sequence for woven velvet upholstery is heat setting, brushing and then cropping.  The formation of automotive upholstery involves the amalgamation of three layers i.e. face fabric, foam and backing material.  The conventional method used for this purpose is Flame laminate .  But they too had some limitations.  Hence, new technologies such as hot melt adhesive application are being introduced.
  • 10. 1. Carpet is an important part of the automotive interior.  . Carpets must withstand temperature . • Needle-felt carpets, tufted cut-pile carpets are generally used. • . Major car producers are using tufted cut- pile carpets in their cars.
  • 11. Carpets are manufactured either by tufting or needle felting.  BY TUFTING:  NEEDLING:
  • 12. Carpets made by tufting are based upon a supportive backing  Mainly polyester is used in Making this carpet backing whereas a blend of nylon and polyester is used in some occasions.  polypropylene is assuming great importance considering the recyclability.
  • 13. The process of needling has got the advantages of more productivity at relatively low cost.  Superior needled material has a good fillings.  But carpets produced by needling cannot be used to cover sharp counters especially foot areas.
  • 14. carpets are made by the combination of a variety of functional layers into a single unit and these types of carpets are very popular.  A layer of adhesive is applied on these carpets during the initial stages.  A heavy mass layer that acts as soundproof materials.
  • 15. Carpet that has been finished is sent to a modeling station for further processing.
  • 16. In European market visco-elastic polyurethane foam is used for backing.  While in American market, cotton fibre pad is used.  The trend in USA is towards more molded polyurethane foam due to its superior acoustical and physical properties.
  • 17. Now a days wearing of seat belt is become compulsory for drives and front seat passengers.
  • 18. Seat Belts need to be as soft and flexible along the length direction but as rigid in the width direction .  Scuff resistant edges but not unpleasantly hard .  Resistant to UV degradation.  Retaining its strength for the life of the car- otherwise it must be replaced.  First seat belts were made from polyester
  • 19. About 1 kg of textile fiber per car is consumed in seat belts.  the seat belts are being woven on shuttle less needle looms  previously, the weaving used to be carried out on shuttle looms.  Seat belt webbing is generally woven according to 2x2 twill design.