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Holcim Cement
Pre-Engineered Office Building

                Presented by:
       Wes Villhard – Kozeny-Wagner
            VP Commercial Construction


             Tom Way – WGA
            Senior Engineering Manager
Success Thru Best Practices
 Front End Planning
 Materials Management
 Team Building
 Partnering
Front End Planning
 Pre-Engineered Building
 Architecture & Engineering
 Mechanical / Electrical
 Interior Finish
 Project Team
Pre-Engineered Building
 Pre-Ordered American Metal Building
 Released without Door & Window Trim
 “In-Stock” Center Support Building
 Early Delivery in order to Build Frames During Slab Pour
Architecture & Engineering
 Completed Foundation Design from Pre-Engineered
  Building Loads
 Ordered Rebar for Foundations before Slab Design was
  Complete
 Pre-Approved Concrete Mix Design
 Allowed Two Weeks for Architectural Design
Mechanical / Electrical
 Ordered “In-Stock” Ground Mounted Split Systems
 Saved Engineering Time for Roof Frames
 Electrical Rough-in of Slab vs. Overhead
 Saved Two Weeks on Schedule
Mechanical / Electrical
 HighBay Lighting for Open Office Areas
    Reusable for Future Warehouse
 Duct Socks Reduced Field Labor
 Prefabed All Ductwork
 Installed Ductwork Prior to Roofing
Interior Finish
 Panelized Office Walls During Floor Slab Pours
 Install Studs Prior to Roofing
 Ordered only “In-Stock” Material
    Windows, Doors, Hardware, Toilet Partitions, Accessories, etc.
 Allowed Sealed Concrete Floors Rather than VCT or Other
  Flooring
 Coordinated all Interior Work with Roof Installation
    One Side then the Other
Project Team
 Selected Only Subs with Available Manpower
 Past Performance “Can-do” Attitude
    Subcontractors- Foreman & Project Manager
    Kozeny-Wagner - Foreman & Project Manager
 Teamwork, Find Solutions
 Overcome Obstacles
 Go the Extra Mile
Week 1 – Prefab Foundation Rebar
During Building Layout
Week 1 – Bad Soils & Rock
Encountered
Week 1 – Rock Encountered
Week 1 – Foundations Started
Week 1 – PreFabed Rebar in Perimeter
Foundations
Week 2 – Foundation Complete and
Backfilled
Week 2 – Slab Rough-in, Electrical &
Plumbing
Week 2 – Rebar For Heavy Duty Slab,
Delivered & Installed
Week 3 – Slab Pour, Steel Material Deck
Delivered in the Background
Week 3 – Rain Pushed First Slab Pour
Late Into the Night
Week 3 – Second Slab Pour
Week 4 – Plumbing Rough-in Started
Immediately with Wall Layout
Week 4 – Steel Erection in Progress
Using Pre-Assembled Frames
Week 4 – Center Support vs Clear-Span
Steel Used for Early Delivery
Week 4 – Building Frame Complete
Week 5 – Roof Perlins Complete and
Duct Hangers In Progress
Week 5 – Ductwork Delivered
Week 5 – Plumbing Rough-In
In Progress
Week 5 – Ductwork & West End &   Side
Wall
Week 5 – Exterior HVAC Units Set, Roof
Insulation & Roof Panels In Progress
Week 5 – Roof Insulation, Roof Panels,
Widows & Exterior Framing In Progress
Week 5 – Exterior View of Roof Insulation,
Window Framing & Ductwork / AC Units
Week 6 – Close-up of Roof Panels
In Progress
Week 6 – Ceiling Grid-Continuous,
Prior to Perimeter Offices
Week 6 – First Panelized Office
Week 6 – Exterior Office Framing,
Acoustical Grid, Prior to Roof Panels
Week 6 – Roof Insulation & Roof Panels
Continue to the Far End of the Building
Week 6 – One Side of Roof Complete,
Framing / MEP Rough-in In Progress
Week 7 – High Bay Lights Above Open
Office Areas
Week 7 – Roof Deck Delayed by High
Winds 1- 2 Weeks, Nearly Complete
Week 7 – Exterior Panes / Windows
Nearly Complete
Week 7 – Exterior Wall Panels Complete
Week 7 – Exterior Duct Work Complete,
Power On! Test & Balanced Started.
Week 7 – Duct Socks Installed to
Reduce Field Labor
Week 7 – Sheetrock and Restrooms
In Progress
Week 7 – Drywall / Doors / Hardware In
Progress, Preparing for Work Stations
Week 8 – Work Stations In Progress, Flex
Duct / Diffusers Installed, Lights / HVAC On
Week 8 – Painting Nearly Complete
Week 9 – Project Complete
COMPLETED IN
  9 WEEKS!
Project Summary
 Design-Build Delivery
 Half the Time of a Typical Schedule
 32 Private Offices, 5 Conference Rooms and
  90 Workstations
 Critical Path – “Fast-Track” Mode
    10-12 Hour Days
    7 Days / Week
Project Summary
 $240,000 in Change Orders
 $79 / Square Foot Total
 45 Normal Working Days (9 Weeks M-F)
 Less 16 Weather Days
Safety Award
 “On the Spot” WGA Safety
  Award Given to Dan Fox of
  Kozeny-Wagner.
 MSHA Award – Recognized by
  the South Central Region of the
  Federal Mine Safety & Health
  Administration for Outstanding
  Safety Compliance &
  Accomplishment.
Success Thru Best Practices
 Front End Planning
 Materials Management
 Team Building
 Partnering
Thank You Project Team!
 Aschinger Electric              Zumwalt Corporation
 Bieg Plumbing Company           Wedemeyer/Cernik/Corrubia, Inc.
 Fenix Construction Company      Zahner Surveying
 Frontenac Painting, Inc.        A.F. Becker
 Grau Contracting, Inc.          CKC Woodworks, Inc.
 Jarrell Contracting             H&G Sales
 Paul Abt Flooring               St. Louis Steel Buildings
 Rednour Steel Erectors, Inc.
A Special Thanks to

  Holcim Cement
        &
       WGA
We Build A Better Quality of Life

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Office Building Constructed in Nine Weeks !

  • 1. Holcim Cement Pre-Engineered Office Building Presented by: Wes Villhard – Kozeny-Wagner VP Commercial Construction Tom Way – WGA Senior Engineering Manager
  • 2. Success Thru Best Practices  Front End Planning  Materials Management  Team Building  Partnering
  • 3. Front End Planning  Pre-Engineered Building  Architecture & Engineering  Mechanical / Electrical  Interior Finish  Project Team
  • 4. Pre-Engineered Building  Pre-Ordered American Metal Building  Released without Door & Window Trim  “In-Stock” Center Support Building  Early Delivery in order to Build Frames During Slab Pour
  • 5. Architecture & Engineering  Completed Foundation Design from Pre-Engineered Building Loads  Ordered Rebar for Foundations before Slab Design was Complete  Pre-Approved Concrete Mix Design  Allowed Two Weeks for Architectural Design
  • 6. Mechanical / Electrical  Ordered “In-Stock” Ground Mounted Split Systems  Saved Engineering Time for Roof Frames  Electrical Rough-in of Slab vs. Overhead  Saved Two Weeks on Schedule
  • 7. Mechanical / Electrical  HighBay Lighting for Open Office Areas  Reusable for Future Warehouse  Duct Socks Reduced Field Labor  Prefabed All Ductwork  Installed Ductwork Prior to Roofing
  • 8. Interior Finish  Panelized Office Walls During Floor Slab Pours  Install Studs Prior to Roofing  Ordered only “In-Stock” Material  Windows, Doors, Hardware, Toilet Partitions, Accessories, etc.  Allowed Sealed Concrete Floors Rather than VCT or Other Flooring  Coordinated all Interior Work with Roof Installation  One Side then the Other
  • 9. Project Team  Selected Only Subs with Available Manpower  Past Performance “Can-do” Attitude  Subcontractors- Foreman & Project Manager  Kozeny-Wagner - Foreman & Project Manager  Teamwork, Find Solutions  Overcome Obstacles  Go the Extra Mile
  • 10. Week 1 – Prefab Foundation Rebar During Building Layout
  • 11. Week 1 – Bad Soils & Rock Encountered
  • 12. Week 1 – Rock Encountered
  • 13. Week 1 – Foundations Started
  • 14. Week 1 – PreFabed Rebar in Perimeter Foundations
  • 15. Week 2 – Foundation Complete and Backfilled
  • 16. Week 2 – Slab Rough-in, Electrical & Plumbing
  • 17. Week 2 – Rebar For Heavy Duty Slab, Delivered & Installed
  • 18. Week 3 – Slab Pour, Steel Material Deck Delivered in the Background
  • 19. Week 3 – Rain Pushed First Slab Pour Late Into the Night
  • 20. Week 3 – Second Slab Pour
  • 21. Week 4 – Plumbing Rough-in Started Immediately with Wall Layout
  • 22. Week 4 – Steel Erection in Progress Using Pre-Assembled Frames
  • 23. Week 4 – Center Support vs Clear-Span Steel Used for Early Delivery
  • 24. Week 4 – Building Frame Complete
  • 25. Week 5 – Roof Perlins Complete and Duct Hangers In Progress
  • 26. Week 5 – Ductwork Delivered
  • 27. Week 5 – Plumbing Rough-In In Progress
  • 28. Week 5 – Ductwork & West End & Side Wall
  • 29. Week 5 – Exterior HVAC Units Set, Roof Insulation & Roof Panels In Progress
  • 30. Week 5 – Roof Insulation, Roof Panels, Widows & Exterior Framing In Progress
  • 31. Week 5 – Exterior View of Roof Insulation, Window Framing & Ductwork / AC Units
  • 32. Week 6 – Close-up of Roof Panels In Progress
  • 33. Week 6 – Ceiling Grid-Continuous, Prior to Perimeter Offices
  • 34. Week 6 – First Panelized Office
  • 35. Week 6 – Exterior Office Framing, Acoustical Grid, Prior to Roof Panels
  • 36. Week 6 – Roof Insulation & Roof Panels Continue to the Far End of the Building
  • 37. Week 6 – One Side of Roof Complete, Framing / MEP Rough-in In Progress
  • 38. Week 7 – High Bay Lights Above Open Office Areas
  • 39. Week 7 – Roof Deck Delayed by High Winds 1- 2 Weeks, Nearly Complete
  • 40. Week 7 – Exterior Panes / Windows Nearly Complete
  • 41. Week 7 – Exterior Wall Panels Complete
  • 42. Week 7 – Exterior Duct Work Complete, Power On! Test & Balanced Started.
  • 43. Week 7 – Duct Socks Installed to Reduce Field Labor
  • 44. Week 7 – Sheetrock and Restrooms In Progress
  • 45. Week 7 – Drywall / Doors / Hardware In Progress, Preparing for Work Stations
  • 46. Week 8 – Work Stations In Progress, Flex Duct / Diffusers Installed, Lights / HVAC On
  • 47. Week 8 – Painting Nearly Complete
  • 48. Week 9 – Project Complete
  • 49. COMPLETED IN 9 WEEKS!
  • 50. Project Summary  Design-Build Delivery  Half the Time of a Typical Schedule  32 Private Offices, 5 Conference Rooms and 90 Workstations  Critical Path – “Fast-Track” Mode  10-12 Hour Days  7 Days / Week
  • 51. Project Summary  $240,000 in Change Orders  $79 / Square Foot Total  45 Normal Working Days (9 Weeks M-F)  Less 16 Weather Days
  • 52. Safety Award  “On the Spot” WGA Safety Award Given to Dan Fox of Kozeny-Wagner.  MSHA Award – Recognized by the South Central Region of the Federal Mine Safety & Health Administration for Outstanding Safety Compliance & Accomplishment.
  • 53. Success Thru Best Practices  Front End Planning  Materials Management  Team Building  Partnering
  • 54. Thank You Project Team!  Aschinger Electric  Zumwalt Corporation  Bieg Plumbing Company  Wedemeyer/Cernik/Corrubia, Inc.  Fenix Construction Company  Zahner Surveying  Frontenac Painting, Inc.  A.F. Becker  Grau Contracting, Inc.  CKC Woodworks, Inc.  Jarrell Contracting  H&G Sales  Paul Abt Flooring  St. Louis Steel Buildings  Rednour Steel Erectors, Inc.
  • 55. A Special Thanks to Holcim Cement & WGA
  • 56. We Build A Better Quality of Life