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Office Building Constructed in Nine Weeks !
1. Holcim Cement
Pre-Engineered Office Building
Presented by:
Wes Villhard – Kozeny-Wagner
VP Commercial Construction
Tom Way – WGA
Senior Engineering Manager
2. Success Thru Best Practices
Front End Planning
Materials Management
Team Building
Partnering
3. Front End Planning
Pre-Engineered Building
Architecture & Engineering
Mechanical / Electrical
Interior Finish
Project Team
4. Pre-Engineered Building
Pre-Ordered American Metal Building
Released without Door & Window Trim
“In-Stock” Center Support Building
Early Delivery in order to Build Frames During Slab Pour
5. Architecture & Engineering
Completed Foundation Design from Pre-Engineered
Building Loads
Ordered Rebar for Foundations before Slab Design was
Complete
Pre-Approved Concrete Mix Design
Allowed Two Weeks for Architectural Design
6. Mechanical / Electrical
Ordered “In-Stock” Ground Mounted Split Systems
Saved Engineering Time for Roof Frames
Electrical Rough-in of Slab vs. Overhead
Saved Two Weeks on Schedule
7. Mechanical / Electrical
HighBay Lighting for Open Office Areas
Reusable for Future Warehouse
Duct Socks Reduced Field Labor
Prefabed All Ductwork
Installed Ductwork Prior to Roofing
8. Interior Finish
Panelized Office Walls During Floor Slab Pours
Install Studs Prior to Roofing
Ordered only “In-Stock” Material
Windows, Doors, Hardware, Toilet Partitions, Accessories, etc.
Allowed Sealed Concrete Floors Rather than VCT or Other
Flooring
Coordinated all Interior Work with Roof Installation
One Side then the Other
9. Project Team
Selected Only Subs with Available Manpower
Past Performance “Can-do” Attitude
Subcontractors- Foreman & Project Manager
Kozeny-Wagner - Foreman & Project Manager
Teamwork, Find Solutions
Overcome Obstacles
Go the Extra Mile
10. Week 1 – Prefab Foundation Rebar
During Building Layout
50. Project Summary
Design-Build Delivery
Half the Time of a Typical Schedule
32 Private Offices, 5 Conference Rooms and
90 Workstations
Critical Path – “Fast-Track” Mode
10-12 Hour Days
7 Days / Week
51. Project Summary
$240,000 in Change Orders
$79 / Square Foot Total
45 Normal Working Days (9 Weeks M-F)
Less 16 Weather Days
52. Safety Award
“On the Spot” WGA Safety
Award Given to Dan Fox of
Kozeny-Wagner.
MSHA Award – Recognized by
the South Central Region of the
Federal Mine Safety & Health
Administration for Outstanding
Safety Compliance &
Accomplishment.
53. Success Thru Best Practices
Front End Planning
Materials Management
Team Building
Partnering
54. Thank You Project Team!
Aschinger Electric Zumwalt Corporation
Bieg Plumbing Company Wedemeyer/Cernik/Corrubia, Inc.
Fenix Construction Company Zahner Surveying
Frontenac Painting, Inc. A.F. Becker
Grau Contracting, Inc. CKC Woodworks, Inc.
Jarrell Contracting H&G Sales
Paul Abt Flooring St. Louis Steel Buildings
Rednour Steel Erectors, Inc.