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Sigma Presentation 4
SIGMA FACTS

  Date Established – May 19th 2010

  Number of Employees – 168 working in 3 shifts.

  Total installed capacity of 85.000 desktop MB´s or 60.000 notebook MB’s.

  Expansion plan for 2011 will create room for 137.000 desktop MB´s and 75.000
notebook MB’s.

  Main market segments – Informat and Telecom.

  Main customers– Positivo Informatica S/A, Ericsson, Compal (ACER).

  Available production area – 2.000 sq.mt.

  All environmental and incorporation certificates issued and valid.
OPERATIONS FACTS
  Material utilization used as Top Key Performance Indicator.

  2 SMT lines with AOI and SPI inline.

  Diplan shop floor control with Mobicheck (verifies component PN before feeding
on the machine), Level check (provides precise inventory control and flags
components necessity on the machine), PCB verify (provides full traceability at
component level and boards travelling troughout the line) and Quali check ( provides
on time quality and productivity levels as well as controls MSD components
exposure time, solder paste shelf life, stencil and tooling cycles).

  Brand new pick and place equipment with electronic feeders as well as new
peripheric equipment.

  ESD floor and environment control.

   Fast cycle screen printers, double bench router and wave solder machine with
ultrasonic spray fluxer.

  Experienced production employees and management team.

  Top ERP system with warehouse inventory control.
Actual Capacity/Capability Condition

2 SMT single lines -

Line 1 - Glenn loader – UP 3000 Screen Printer - Cammalot Glue Dispenser– JUKI
FX-3L – JUKI FX2 – JUKI 2080 – JUKI 2080 with Matrix Tray Changer – Flow Convect
Reflow Oven.
Line 2 - Glenn Magazine Loader – MPM Momentum HiE Screen Printer – VI 3D SPI –
JUKI FX-3L, JUKI FX-3L, JUKI 2080, JUKI 3020 with Matrix Tray Changer – VI 5K AOI -

Capacity per Line for Notebook Mother Board and Desktop Mother Board
Line 1 - 40.000 Desktop MB’s/month.
Line 2 – 45.000 Desktop MB’s/month.

Capability to assemble Top and Bottom in continuous flow
Line 1 and 2 combined as a Top and Bottom continuous flow – 60.000 Notebook
MB’s per month.

Qty of In Circuit Test Machines brand/model
1 JET 300 with Digital Cards.
SECURITY FACTS

Installed inside a business condominium shared with Ericsson.

Electrified fence surounding the entire condominium.

24/7 armed surveillance.

Metal detectors installed at the facility as well as armed guards search.

Located at the main road of the State of São Paulo ( Rod. Pres. Dutra ).

Convenium with the city police to perform preventive investigations.
QUALITY FACTS

  ISO certification under implementation – certification expected to November
2011.
 CKD usage of 99.65%.
  RMA of 0.095%
  Scrap of 0,139%


           100.00%
                      99.52%       99.62%

            99.50%                             99.18%     99.13%


            99.00%



            98.50%



            98.00%



            97.50%



            97.00%
                     SMT         ICT         PTH         FCT
ACTUAL LAYOUT
2011 LAYOUT




Projected installed capacity running only Notebook MB’s = 85.000/month.
Total planned investment of R$5.000.000,00.
Projected number of employees = 300 working on 3 shifts.
Deadline for instalation = Oct. 2011.
ACTUAL EQUIPMENT LIST


Qty Type                                 Model          Manufacturer   Capacity   Unit   Obs
 3 Chip shooter                           FX-3               JUKI      120000     CPH
 4 Component placer                 3020 - KE-2080           JUKI       50100     CPH
 1 Chip shooter                           FX-2               JUKI       30000     CPH
 1 Bare board loader                      XJ14           JP Oriental     200      BPH
 1 Stacker                                XJ21           JP Oriental     200      BPH
 1 Printer                              UP3000            Speedline       14      Sec.
 1 Printer                       Momentum HiE 125         Speedline       12      Sec.
 1 Reflow oven 10 zones.              Omniflo 10          Speedline      160      BPH
 1 Reflow oven 7 zones.             Flowconvect 3       Flowconvect      140      BPH
 1 Wave solder                    Electrovert Vectra      Speedline      160      BPH    3 bottom heaters and 2 top heaters
 1 Solder Paste Inspection               3D-SPI               VI          16      Sec.
 1 Linha PTH                           08 Postos          Flowtrack      160      BPH
 2 Linha Touchup                 04 Postos Front/Back     Flowtrack      200      BPH    Total 08 Postos
 1 Linha FCT 20 Postos             20 Postos Moveis       Flowtrack      188      BPH
 1 Linha Packing                       02 Postos          Flowtrack      200      BPH
 1 Automatic Visual Inspection            VI5K                VI          19      Sec.
 1 MDA tester                           TR-518F               TRI         15      Sec.
 1 Router                              GSR-1280             Gtech         15      Sec.
ACTUAL PERIFERICS LIST



1   BGA rework                                 APR-5000                      Metcal      4     BPH
1   Xray                                          160V                       Nikkon     N/A          ETA Feb 28th
1   PTH component rework                           485                      HAKKO       N/A
1   Flash Programer                             SUFLASH                     SU3000      900    DPH
3   Rework Station (Hot Air)                      FR803                     HAKKO       N/A
3   Rework Station (Pre-Heater)                 PCT-103                        OKI      N/A
6   Soldering (Wire)                             PS-900                        OKI      N/A
1   Osciloscope                                  60MHZ                     Tektronix    N/A
3   Multimeter                                  Serie 800                     Fluke     N/A
1   Microscope                                Carton 44X                      Aven      N/A
1   Traçador de Perfil                        Super Mole                       ECD      N/A
1   Padrão para Perfil de Forno               Oven Rider                       ECD      N/A
1   Padrão para Perfil de Wave                Wave Rider                       ECD      N/A
1   Dispensador de Fluídos              DX-250 Digital Dispenser               OKI      N/A
1   Contador de Componentes       Automatic SMD Chip Counter - Top Point    SMtech      N/A          With Barcode & Zebra
6   Impressora Zebra                            TLP 2844                     Zebra      N/A
1   Impressora Zebra                           Stripe S4M                    Zebra      N/A
5   Wireless Barcode reader                     MC3090                     Motorola     N/A
1   Geladeira para pasta                          RE120                    Electrolux   120l
1   Dry cabinet                               WD-252209                     Wintech     250l
1   Vacuum sealer                                TM-300                     Tecmaq      N/A
1   Baking Oven                                  420-5D                    Nova Ética   480l
MAIN ENTRANCE
RECEPTION
OFFICES
WAREHOUSES
WAREHOUSES
WAREHOUSES
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SHOP FLOOR CONTROL
PTH AREA
PTH AREA – WAVE SOLDERING
PTH AREA – TOUCH UP
FUNCTIONAL TEST
FUNCTIONAL TEST
PACKING
OBA/OQC
REPAIR AREA

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Sigma Presentation 4

  • 2. SIGMA FACTS Date Established – May 19th 2010 Number of Employees – 168 working in 3 shifts. Total installed capacity of 85.000 desktop MB´s or 60.000 notebook MB’s. Expansion plan for 2011 will create room for 137.000 desktop MB´s and 75.000 notebook MB’s. Main market segments – Informat and Telecom. Main customers– Positivo Informatica S/A, Ericsson, Compal (ACER). Available production area – 2.000 sq.mt. All environmental and incorporation certificates issued and valid.
  • 3. OPERATIONS FACTS Material utilization used as Top Key Performance Indicator. 2 SMT lines with AOI and SPI inline. Diplan shop floor control with Mobicheck (verifies component PN before feeding on the machine), Level check (provides precise inventory control and flags components necessity on the machine), PCB verify (provides full traceability at component level and boards travelling troughout the line) and Quali check ( provides on time quality and productivity levels as well as controls MSD components exposure time, solder paste shelf life, stencil and tooling cycles). Brand new pick and place equipment with electronic feeders as well as new peripheric equipment. ESD floor and environment control. Fast cycle screen printers, double bench router and wave solder machine with ultrasonic spray fluxer. Experienced production employees and management team. Top ERP system with warehouse inventory control.
  • 4. Actual Capacity/Capability Condition 2 SMT single lines - Line 1 - Glenn loader – UP 3000 Screen Printer - Cammalot Glue Dispenser– JUKI FX-3L – JUKI FX2 – JUKI 2080 – JUKI 2080 with Matrix Tray Changer – Flow Convect Reflow Oven. Line 2 - Glenn Magazine Loader – MPM Momentum HiE Screen Printer – VI 3D SPI – JUKI FX-3L, JUKI FX-3L, JUKI 2080, JUKI 3020 with Matrix Tray Changer – VI 5K AOI - Capacity per Line for Notebook Mother Board and Desktop Mother Board Line 1 - 40.000 Desktop MB’s/month. Line 2 – 45.000 Desktop MB’s/month. Capability to assemble Top and Bottom in continuous flow Line 1 and 2 combined as a Top and Bottom continuous flow – 60.000 Notebook MB’s per month. Qty of In Circuit Test Machines brand/model 1 JET 300 with Digital Cards.
  • 5. SECURITY FACTS Installed inside a business condominium shared with Ericsson. Electrified fence surounding the entire condominium. 24/7 armed surveillance. Metal detectors installed at the facility as well as armed guards search. Located at the main road of the State of São Paulo ( Rod. Pres. Dutra ). Convenium with the city police to perform preventive investigations.
  • 6. QUALITY FACTS ISO certification under implementation – certification expected to November 2011. CKD usage of 99.65%. RMA of 0.095% Scrap of 0,139% 100.00% 99.52% 99.62% 99.50% 99.18% 99.13% 99.00% 98.50% 98.00% 97.50% 97.00% SMT ICT PTH FCT
  • 8. 2011 LAYOUT Projected installed capacity running only Notebook MB’s = 85.000/month. Total planned investment of R$5.000.000,00. Projected number of employees = 300 working on 3 shifts. Deadline for instalation = Oct. 2011.
  • 9. ACTUAL EQUIPMENT LIST Qty Type Model Manufacturer Capacity Unit Obs 3 Chip shooter FX-3 JUKI 120000 CPH 4 Component placer 3020 - KE-2080 JUKI 50100 CPH 1 Chip shooter FX-2 JUKI 30000 CPH 1 Bare board loader XJ14 JP Oriental 200 BPH 1 Stacker XJ21 JP Oriental 200 BPH 1 Printer UP3000 Speedline 14 Sec. 1 Printer Momentum HiE 125 Speedline 12 Sec. 1 Reflow oven 10 zones. Omniflo 10 Speedline 160 BPH 1 Reflow oven 7 zones. Flowconvect 3 Flowconvect 140 BPH 1 Wave solder Electrovert Vectra Speedline 160 BPH 3 bottom heaters and 2 top heaters 1 Solder Paste Inspection 3D-SPI VI 16 Sec. 1 Linha PTH 08 Postos Flowtrack 160 BPH 2 Linha Touchup 04 Postos Front/Back Flowtrack 200 BPH Total 08 Postos 1 Linha FCT 20 Postos 20 Postos Moveis Flowtrack 188 BPH 1 Linha Packing 02 Postos Flowtrack 200 BPH 1 Automatic Visual Inspection VI5K VI 19 Sec. 1 MDA tester TR-518F TRI 15 Sec. 1 Router GSR-1280 Gtech 15 Sec.
  • 10. ACTUAL PERIFERICS LIST 1 BGA rework APR-5000 Metcal 4 BPH 1 Xray 160V Nikkon N/A ETA Feb 28th 1 PTH component rework 485 HAKKO N/A 1 Flash Programer SUFLASH SU3000 900 DPH 3 Rework Station (Hot Air) FR803 HAKKO N/A 3 Rework Station (Pre-Heater) PCT-103 OKI N/A 6 Soldering (Wire) PS-900 OKI N/A 1 Osciloscope 60MHZ Tektronix N/A 3 Multimeter Serie 800 Fluke N/A 1 Microscope Carton 44X Aven N/A 1 Traçador de Perfil Super Mole ECD N/A 1 Padrão para Perfil de Forno Oven Rider ECD N/A 1 Padrão para Perfil de Wave Wave Rider ECD N/A 1 Dispensador de Fluídos DX-250 Digital Dispenser OKI N/A 1 Contador de Componentes Automatic SMD Chip Counter - Top Point SMtech N/A With Barcode & Zebra 6 Impressora Zebra TLP 2844 Zebra N/A 1 Impressora Zebra Stripe S4M Zebra N/A 5 Wireless Barcode reader MC3090 Motorola N/A 1 Geladeira para pasta RE120 Electrolux 120l 1 Dry cabinet WD-252209 Wintech 250l 1 Vacuum sealer TM-300 Tecmaq N/A 1 Baking Oven 420-5D Nova Ética 480l
  • 26. PTH AREA – WAVE SOLDERING
  • 27. PTH AREA – TOUCH UP