9. PEB Design

23. PEB TCCS = TAPERED COLUMN CLEAR SPAN

28. PROCESSES PEB BUILT UP LINE COLD FORM LINE SHEETING PRIMARY MEMBERS CKD C & Z PURLINS LINE HR SECTIONS & MISCELLANEOUS PARTS ROOF & WALL SHEETING GUTTER, FLASHINGS, TRIMS, ETC CKD CKD CKD ACCESSORIES SHIPMENT

39. Soil test report

41. Plan of Parel Workshop CENTRAL WARD MAIN GATE

42. PAREL WORKSHOP LAYOUT

43. PROPOSED SITE FOR ASRS

45. Present Status

49. Layout of C ward Dy.CMM-PL Chamber CA/TA to Dy.CMM lift AMM, Ledger Section & computer cell NF Ward DMS Returned stores & platform Survey Plot & Loading platform

50. LAYOUT FOR THE PROPOSED ASRS AT THE CENTRAL WARD

52. Existing Plan of Roof for Central Ward Existing Elevation of Roof for Central Ward Dy.CMM-PL Chamber CA/TA to Dy.CMM lift AMM, Ledger Section & computer cell NF Ward DMS Returned stores & platform Survey Plot & Loading platform

53. Future elevation of Roof for Central Ward Dy.CMM-PL Chamber CA/TA to Dy.CMM lift AMM, Ledger Section & computer cell NF Ward DMS Returned stores & platform Survey Plot & Loading platform

54. Layout of C ward Dy.CMM-PL Chamber CA/TA to Dy.CMM lift AMM, Ledger Section & computer cell NF Ward DMS Returned stores & platform Survey Plot & Loading platform

60. . Automated Control: The Stacker Cranes should be linked to central computer control through WMS ( Warehouse Management System) within the warehouse & should include the following operations Inventory Control Software (ICS): This module shall manage the inventory of the entire material stored in AS/RS and has the database of all transactions. Location Management Software Module (LMS): The Location of each pallet and its status shall be continuously monitored and controlled by the location Management software module. Handling Control Software Module (HCS): Handling Control software shall monitors the movement of the equipment and controls the functions of actual process of traveling, hoisting, forking etc Automated Controls

64. S/ASRS/LPL/2008/01 DATED 07.07.2008 opening ON 07.10.2008 AT 11.00 HRS SCOPE: Design , fabrication, supply, commissioning and testing of automated storage and retrieval system at carriage repair stores depot, lower Parel, Mumbai EMD: 7.70 Lakhs. Expected time of completion: 12 TO 15 Months from the date of issue of signing of contract Tender Details

66. CIVIL WORK INVOLVES Demolishing /dismantling of existing structure/building and segregation of dismantled debris along with their transportation to nominated Scrap Yards . Construction of concrete platform of approximate height 1 Mtr For supporting entire ASRS structure. Erection of pre-engineered modular steel structure/building for housing the ASRS . Provision of High Rise Racking System with minimum 3840 racking Locations

67. Provision of cage and plain pallets for keeping material. Provision of High rise Fully Automated, Computer Controlled, Stacker Crane and Transfer Car system along with necessary Aisle Equipment0. Provision of comprehensive Warehouse Management System. Provision of Electricals, screened partition and fire protection system for complete ASRS system. CIVIL WORK . CONT.

70. PAYMENT TERMS Payment will be made for the actual work done at site on pro-rata basis. The tendered is free to submit its stage payment schedule based on the activities involved such as dismantling of building, removal of debris, construction of ASRS platform, erection of columns, construction of roof etc. Advance payment of accepted rate/structural steel of bars, HTS wires, neoprene bearings, anchorages, sheathing etc. shall be made after bringing to the site of work and on production of necessary purchase voucher/Test certificates, an insurance policy covering losses due to thefts & floods and against indemnity bond submitted by the contractors and accepted by competent authority. This advance is recoverable from running bills to the extant quantity of above material are consumed up to the running bills stage. Sr.No Work Payment to be made Remarks. (a) Supply of reinforced steel 70% (b) Supply of material other than reinforced steel 60% (c) Fabrication & Erection 90% (d) On commissioning 100%

71. EMD & SD EMD. Deposit Receipt, Pay order, Demand Draft, Guarantee Bonds. Performance Guarantee/Security Deposit To. Be deposited Excise Duty & Modvat

72. Technical Specification 1 One Single Mast Stacker Crane for 1000 mm (W) X 1200 mm (D) X 1200 mm (H) Pallets of one ton capacity and capable of serving a height of 18 meters or more Transfer Car – Racking System Plain Steel Pallets -: Qty 1920 Numbers of Four way entry Plain Steel pallets of size – 1000 mm (W) X 1200 mm(D) X 1200 mm (H) Cage Steel Pallets : Qty. 1920 Numbers of Four way entry four side wire mesh cage steel pallets of size – 1000 mm (W) X 1200 mm(D) X 1200 mm Mechanical Aisle Equipments: Railway railwith adjustable clamps for holding the rails inposition & to ensure alignment. Top rail shall be mounted on the racking system through clamps

73. Electrical Aisle Equipments: The Electrical aisle equipment shall consist of Power rail (fully enclosed Bus Bar), which is mounted on the racking system below the first loading level with necessary protection as feature as per Indian Electricity Act. Controls & Hardware – All necessary controls, PLC, Hardware etc. Software – Warehouse Management System and inverter control system OPERATION CYCLE Technical Specification 2

75. DESIGN STANDARDS 1 The design of the AS/RS should conform to Indian and International standards, ensuring that best of the System is supplied. Following Indian and International Standards should be followed. IS 800 – 1984 General Construction on steel IS 801 – 1975 Code of practice for use of cold formed light gauge steel structural members in general building construction IS 10748 – 1984 Hot-rolled Steel Strip for Welded Tubes and Pipes – Specification IS 3655 – 1966 Recommended practice for electroplating IS 101 – 1964 Methods of Sampling and test for paints, varnishes and related Products

76. DESIGN STANDARDS 2 IS 2074 – 1992 Ready Mixed Paint, Air Drying, Red Oxide Zinc Chrome, Priming – Specification IS 513 : Cold Rolled Low Carbon Steel Sheets & Strips IS 325 : 3-Phase induction motor – specifications. IS 1363 : Hexagon Head Bolts, Screws and Nuts IS 2062 : 1999 Steel for General Structural Purposes – Specification IS 4923 : 1997 Hollow Steel Sections for structural use IS 2266 : Steel Wire Rope for engineering purpose. IS 4923 : Hollow steel section for structural use. FEM 9.311 – 1978: Rules for Design of Storage & retrieval Machines – Structures. 5.1.15 FEM 9.831 – 1995 : Basis of calculation for Storage & retrieval Machines – Tolerances & Clearances within warehouse. 5.1.16 FEM 9.851 – 2003 : Performance Data of S/R Machines – Cycle Time.