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   SAFETY MANUAL
   PROJECT HSE PLAN
   A RESEARCH BY YAWAR HASSAN KHAN




                                     YAWAR HASSAN KHAN
                                                    ACL
                                               1/1/2013
■ Before you operate a machine, ensure that
            HSE POLICY                          the dangerous part of the
            STATEMENT
                                                machine has been installed with a guard.

                                                ■ Avoid going to any area with insufficient
                                                lighting as there may be some
We are committed towards protecting the         dangerous places which have not been provided
health and safety of all people working at or   with fencing.
visiting our site
                                                ■ Keep vigilant all the time and watch out for
• We plan, manage, conduct and supervise all    moving cranes, hooks or
our work in compliance with legislation and
best practice                                   other lifting equipment.

• We want to ensure that all workers have a     ■ Before you use any electrical installation or
clear understanding of their responsibilities   tool, check the condition of
along with that of the company
                                                its electric cables.

                                                ■ Avoid dragging electric cables on the ground
BASIC RULES FOR SAFETY                          or allowing the cables to

                                                come into contact with water.

Tidy up construction sites                      ■ Use electrical tools installed with an earth
                                                leakage circuit breaker.
■ Keep passages clear all the time.
                                                ■ Use and handle chemicals with care.
■ Sort out materials and pile them up safely.
The stacks should not be

too high.                                       Personal Safety

■ Beware of floor openings and ensure that      ■ Wear protective equipment.
they are fenced or covered.
                                                ■ Do not drink or take drugs while working.
■ Remove refuse as soon as possible.
                                                ■ Pay attention to personal hygiene.
■ Provide sufficient lighting.
                                                ■ Do not play in the workplace.
■ Familiarize with the location and the
                                                ■ Report to your supervisor immediately if you
operation of fire-fighting equipment.
                                                notice any unsafe condition.


Safety measures
                                                EMERGENCY RESPONSE TO ACCIDENTS
Tidy up construction sites                          ■ Put out the fire with a fire extinguisher if it is a
                                                    small fire.
■ Keep passages clear all the time.
                                                    ■ If the blaze is out of control, do not try to
■ Sort out materials and pile them up safely.
                                                    extinguish the fire on your
The stacks should not be
                                                    own. Call the Fire Services Department right
too high.                                           away.
■ Beware of floor openings and ensure that they     Emergency telephone numbers:
are fenced or covered.
                                                    ■ Always pay attention to the emergency
■ Remove refuse as soon as possible.                telephone numbers posted
■ Provide sufficient lighting.                      on the notice board in the site office
■ Familiarize with the location and the             FALSE WORK , SCAFFOLDING , FENCE WORK
operation of fire-fighting equipment.
                                                    AND LADDER

                                                    FALSEWORK
When someone is found seriously injured, you
                                                    If you are engaged in falsework
should:
                                                    operation, you should:
■ Keep calm.
                                                    ■ Check whether the falsework is
■ Seek help immediately.
                                                    erected in accordance with the
■ Accompany the injured person.
                                                    design.
■ Assist in the immediate rescue work as far as
possible.                                           ■ Make sure that the falsework is

■ Call the site safety staff.                       securely erected.

■ Do not try to move the injured person unless it   ■ Check whether the struts of the
is really necessary
                                                    falsework are secure.
to do so.
                                                    ■ Ensure that the props are erected
■ Do not tamper with the accident scene while
waiting for the arrival                             vertically and arranged at a

of the investigation team.                          suitable distance in a row.

                                                    ■ Report to your supervisor when

When a fire breaks out, you should remember:        any unsafe situation is found.
fencing or the fencing has been

SCAFFOLD                                         damaged, reinstall or repair the

■ Do not use scaffolds unless they have          fencing. If this is beyond your

been erected by trained workmen and under        capability, inform your

the supervision of a competent person.           supervisor at once.

■ Do not use a scaffold unless it has

been inspected and certified safe by             Ladder

a competent person before use.                   ■ Use a ladder which is of good construction,

■ Strictly follow the instructions of a          sound material and adequate strength.

competent person. Do not alter the               ■ Examine the ladder before using it

scaffold unless authorized to do so.             and inspect it at regular intervals.

Do not work on an unfinished scaffold.           ■ Place the ladder on a level and

■ When it is necessary to work on a mobile       firm footing.

scaffold, lock the wheels of the scaffold        ■ Place the ladder at an appropriate

before you start working.                        angle.

■ Do not work on a scaffold unless it has been   ■ Ensure that the ladder has a

provided with a suitable working platform.       sufficient length. The upper end

                                                 of the ladder should be at least

FENCING                                          1 metre above the landing against

■ Do not work in a dangerous place               which the ladder leans.

unless its floor edges and                       ■ Do not use a ladder unless its

openings have been installed with                upper or lower end has been

secure fencing.                                  securely fixed or secured by

■ If you notice any dangerous places             another worker.

that have not been installed with                ■ If there are electrical installations
nearby, do not use metal ladders.                   of the manufacturer of a lifting appliance.

■ If work is carried out 2 metres or                ■ Do not work beneath any suspended load.

more above the floor, use a suitable

working platform                                    Material Hoist

                                                    ■ Do not ride on a material hoist.

Equipment and Electricity                           ■ Do not operate a material hoist without prior
                                                    proper

                                                    training.
Lifting Appliance and Gear
                                                    ■ Do not exceed the safe working load of a
■ Do not operate a lifting appliance unless
                                                    material hoist.
trained. In the case of a crane,
                                                    ■ Do not use a material hoist unless it has been
a certificate is required.                          examined
■ Before using lifting gear such as hook, shackle
                                                    and certified safe by a competent examiner.
or chain sling,
                                                    ■ Do not use a material hoist unless its gates
check whether there is any wear and tear.           have been
■ Check the weight of the load to be lifted.        installed with an effective interlocking safety
■ Do not exceed the safe working load of            system.

a lifting appliance or lifting gear.                The hoist is only operable after all the gates
                                                    have been
■ Adopt the correct lifting method.
                                                    closed.
■ Do not use a lifting appliance or lifting gear
                                                    ■ Do not use a material hoist unless it has been
unless it has been examined and certified           repaired

safe by a competent examiner.                       and maintained by a competent person. No
                                                    unauthorized
■ Do not use a lifting appliance unless it
                                                    repair is allowed.
has been regularly repaired and
                                                    ■ Do not put loose materials into receptacles
maintained by a competent person.
                                                    unless properly
No unauthorized repair is allowed.
                                                    secured.
■ Follow the safe working instructions
■ Ensure good communication with the               Portable Power Tool
operator of a material
                                                   ■ Do not use a portable power tool
hoist. All signals should be understood and
followed.                                          (such as saw, grinder and drill)

                                                   unless its dangerous parts have

Loadshifting Machinery                             been effectively guarded.

■ Unless you are a worker concerned,               ■ Place the electric cable and

do not work in an area where a loader,             hose of a tool at an appropriate

an excavator, etc. is in operation.                position to avoid tripping

■ Do not operate any loadshifting

machinery without training and                     Compressed Air

                                                   ■ Use compressed air only for specified
approval.

■ Operators of forklift trucks,                    purposes.

bulldozers, loaders, excavators,                   ■ Do not use any compressed air

                                                   equipment, pipes and relevant devices
trucks or lorries should possess

appropriate certificates.                          unless they are of good construction and

                                                   have been examined and certified safe

                                                   by a competent examiner before use.
Cartridge-operated Fixing Tool

■ Do not operate a cartridgeoperated fixing tool   ■ Fix the connectors properly.
unless you have                                    ■ Do not twist the pipes.
possessed a valid certificate.                     ■ Do not abuse the use of compressed air
■ Wear suitable eye and ear                        for cleaning purpose. Use a brush or a
protectors while operating a                       vacuum cleaner to remove dust from
cartridge-operated fixing tool.                    clothing and skin.
■ Use a cartridge-operated fixing tool

with great care.                                   Electric Tool
■ Before using an electric tool, check the   working in it.

tool and its plug and connecting cable.

■ Do not use a damaged tool.                 Gas Welding and Flame Cutting

■ Do not use an electric tool unless         ■ Do not use the equipment for gas welding

its connecting cable is well                 or flame cutting unless you have attained

protected.                                   the age of 18 years and hold a valid certificate.

■ Do not use an electric tool unless         ■ Do not use any gas cylinder unless it

its metal casing is earthed and its          has been fitted with flashback arrestors.

power supply is provided with                ■ Wear personal protective equipment.

an earth leakage circuit breaker.            ■ Keep the workplace clean.

■ Do not repair or alter any electrical      ■ Place fire extinguishers

installation unless competent to do so.      within reach.

■ If you meet any fault or problem, report   ■ Keep gas cylinders in an

it to your supervisor immediately.           upright position and secure

                                             it properly to avoid overturning.

Excavations                                  ■ If gas leakage is detected,

■ Keep the fence on all sides of             report it to your supervisor

an excavation intact.                        immediately.

■ Use safe access for ingress                Fire Risk

and egress.                                  There is always a fire risk. However,

■ Do not pile soil or any other              the chances of fire can be reduced,

materials at the edge of an                  and you will know what to do when

excavation.                                  a fire breaks out if you:

■ Make sure that a trench is                 ■ Always keep the workplace clean

securely shored before                       and tidy.
■ Handle machinery and tools that       ■ Dispose all wastes, and unwanted

may generate sparks or heat             materials must be disposed of at

carefully.                              a designated place.

■ Do not smoke or use naked             ■ Notify your supervisor of the

flames in any area where                requirement for the separate

flammable and explosive                 disposal of chemical or

substances are stored.                  inflammable wastes.

■ Know where fire extinguishers are     ■ Do not leave planks with nails

located and how they are used.          on passageways.

■ Know the place of assembly for

fire evacuation                         Safety Supervisors

                                        ■ Their responsibility is to assist

Public Safety                           others to work smoothly

■ Pay attention to public safety.       and safely.

Members of the public are often         ■ They have received specific

unaware of or do not understand         safety training and are

the work carried out on                 important members of the

construction sites and the risks        construction team.

involved.                               ■ They have legal responsibility

■ Take great care to prevent the fall   or liability for the overall safety

of materials from height.               of the construction site.

■ Do not stack materials on floor       ■ You should get to know your

edges or on scaffolds                   safety supervisor.



Waste Disposal                          Eye Protection
■ A wise worker will certainly take                instructions.

good care of his eyesight.                         ■ Do not reuse disposable ear

■ A small fragment may cause                       plugs.

serious consequences if it                         ■ Clean ear protectors regularly

enters one's eyes.

■ When there is a risk of eye                      Personal Protective Equipment

injury, such as in concrete                        ■ For your own safety and interest, use the
                                                   personal
breaking or using abrasive
                                                   protective equipment provided by your
wheels, you should wear                            employer.
suitable eye protectors.                           ■ Wear gloves when handling or contacting
■ Take proper care of the eye
                                                   chemicals.
protectors provided to you.                        ■ Remember to wear a mask when working
■ Replace damaged or defective                     in a dusty environment.
eye protectors immediately.
                                                   ■ Wear eye and ear protectors whenever
■ Ensure that eye protectors are comfortable to
                                                   necessary.
wear, and keep clean.
                                                   ■ Wear a safety harness and secure it to
■ Use eye protectors for eye protection ─ do not
put it on your head                                a safe anchorage point when working at

or hang it on your neck.                           height. A bamboo scaffold is not a safe

■ Bear in mind that eye protectors are             anchorage point, so do not fasten the
replaceable, but not your eyes.
                                                   safety harness to it.

                                                   ■ Wear safety shoes to prevent foot injury.
Noise
                                                   ■ Consult your supervisor if in doubt.
■ Wear ear protectors in areas

with high noise levels.
                                                   Safety Helmet
■ Properly wear ear protectors
                                                   ■ Wear a safety helmet on a
according to the manufacturer's
construction site.                             and wear safety boots or shoes

■ Keep the harness of the                      to prevent injury to toes by

helmet clean and make sure                     heavy falling objects.

that it fits well.                             ■ Seek assistance from someone

■ Do not drill any holes on the                in lifting a load if necessary.

helmet or use it for pounding.

                                               Personal Hygiene

First Aid                                      ■ Keep yourself clean.

■ If you sustain an injury or                  ■ Wash hands before meals

feel not well while at work,                   and after using the toilet.

even if it is minor, go to                     ■ Dress tidily and in protective

the first aid room right away

for medical treatment and                      clothing.

notify your supervisor.                        Alcohol and Drugs

■ Put the case on record.                      ■ Do not drink alcohol, or take

                                               drugs, while at work.

Manual Handling Operations                     ■ If you need to take drugs due

■ Avoid manual handling operations as far as   to illness, report it to your

possible to minimize the risk of injury.       supervisor.

■ Estimate the weight of the load.

■ Lift an object with a correct posture.

■ Wear suitable protective equipment.

Put on gloves as far as possible

to protect your hands from

any cut, scratch or puncture,
SAFETY MANUAL                                      Of health and safety

PROJECT HSE PLAN                                   Benefits of safety committee

EFFECTIVE SAFETY COMMITTEES                        Consultant

Purpose of safety committee                        Identify hazards

Help protects employee by providing knowledge      protect employee and employer
of safety
                                                   Communication between labor and
Helps protect employee by providing a solution     management
to issues
                                                   Duties of safety committee members
Bring together labor and management for
                                                   Receive concerns , reports and suggestions by
health and safety
                                                   employees and give them to manager level and
Help the employee give training to manager ,       give the management level response to
supervision and workers for better hazard          employees
identification and control and health and safety
performance                                        Workplace inspection

Roles of safety committee                          Receiving training

Know the feelings and thinking of employee by      Attending meetings
survey and interview                               Control measures and safety improvement
Analyze the behavior of employee by observing      progress

Do safety inspections at workplace                 Monitoring

Do safety audits                                   Hazard identification

Control measures and safety improvements           communication
measure should be monitored                        Benfits of training the safety committee
Evaluate quality of safety culture in long terms   Know their purpose of job
Develop and submit the written                     Know the role
recommendations
                                                   Know the function
Functions of safety committee
                                                   Know the responsibility
To have knowledge
                                                   Know the skills
Skills
                                                   Know the abilities
Abilities
Know the information on health and safety        Causes of majority injuries

Hazard identification profit for company         Inadequate supervision ,education ,
                                                 accountability , and resources
Competition leading
                                                 Hazardous conditions
Effective audit

Lower injury and illness rates                   Material
Three areas for effective safety committee       Equipment
training
                                                 Environment
Safety committee operations
                                                 People
Hazard identification and control
                                                 system
Accident investigation procedures
                                                 System design and implementation
Hierarchy of controls
                                                 Objectives
Engineering controls
                                                 Policy
Administrative controls
                                                 Plan
Personal protective equipment
                                                 Procedures
Accident investigation procedures
                                                 Processes
Write data of accident
                                                 Budget
Know the surface and root causes
                                                 Report
Make the report
                                                 Rules
Suggest safety measures
                                                 Safety inspection

                                                 In safety inspection we give time to know for a
Causes of accident report failures               thorough inspection to be conducted to know
Surface causes are uncovered but , root causes   what is happening
are not uncovered                                Job hazard analysis
Hazardous conditions are uncovered               Employee , managers together solve the
Unsafe work practices uncovered                  problems

Failure in safety management uncovered           Problem solving techniques
Understand the problem                       Objectives and completion dates are set

Discuss causes                               Members trained

Target solutions

Sell solutions                               EFFECTIVE SAFETY COMMITTEE MEETINGS

Implement solutions                          How often do safety committees meet

5 wh analysis                                Some once a month and some more often

Who is getting hurt ?                        When committee meeting should be held

What actually caused the injury ?            It’s most effective if the safety committee
                                             conducts a meeting immediately after the
When workers are getting hurt ?              inspection
Where workers are getting hurt ?             What happens in an effective safety committee
how workers are getting hurt ?               meeting

How to conduct a survey                      Discuss findings

Gather a team of trained employees           Ensure identified hazards are reported to
                                             responsible supervisors or managers
Determine who you are going to sample
                                             Analyze findings and discuss their possible
Decide how will you conduct the survey ?     rootcause

Tell everyone why you are going to conduct   Make recommendations to improve safety
survey ?                                     programs

Conduct the survey                           Purpose of safety committee meeting

Summarize result                             To bring management and labor together

Discuss the result with CEO                  Preparing for the meeting

Characteristics of an effective safety       Chairperson preparation
committee
                                             Recorder must be trained
Organized meeting
                                             Prepare the agenda and keep it brief
Good communication
                                             Prepare the meeting room
Roles and purposes are understood

Standard of behavior
Thank every one for coming                      Handle problem situations

                                                Disagreement

Call the meeting to order                       conflict

                                                Evaluate

Note attendence                                 Meeting process and outcomes

                                                Improve

Introduce visitors                              Meeting process

                                                OSH TRAINING

Review ground rules                             SAFETY EDUCATION

                                                We become educated in safety in many ways
                                                including :
Review meeting minutes
                                                personal experience

                                                Formal classroom training
Review agenda topics
                                                On the job training

                                                Effective safety education must tell learners why
Discuss unfinished business                     it is important to use safe procedures and
                                                practices

Review observations of conditions and           Natural consequences
behaviors                                       Natural consequences are those that naturally
                                                occur as a result of what an employee or
                                                organization does
Evaluate incident and accident report
                                                System consequences

                                                System consequences are those actions taken by
Receive safety committee status reports         another person in response to an employee’s
                                                choice and behaviours

                                                Technical safety training
Conduct safety committee training / education
                                                “How to “safety training is actually the most
                                                common type of safety education
Conduct a safety inspection
                                                General safety instruction
Is usually conducted using the lecture or         Manager
discussion method
                                                  Marketer
Purpose of training program
                                                  Media specialist
To provide training professionals for effective
safety education                                  Analyst

Criterea for accepted practices in safety ,       Program administrator
Health and environmental training                 Designer
Program development                               Strategies
Delivery evaluation                               Task analysis
Program management                                Theoretician
Suggested training plan core elements             Transfer agent
Training facility                                 Guidelines for instructor competency
Training director                                 Certified person
Instructors                                       Designated
Course materials                                  Authorized
Students                                          Competent
Ratios                                            Qualified
Proficiency assessment                            Purpose of training evaluation
Course certificate                                To know the amount of learning achieved by
Record keeping                                    training

Program quality control                           Whether an employee’s performance has
                                                  improved on the job as a result of training
Safety trainer perform many roles
                                                  RKSAI
Evaluator
                                                  Evaluate students :
Facilitator
                                                  Reaction
Counselor
                                                  Learning
Writer
                                                  Application
Instructors
result                                               In reactive strategy you react after the accident
                                                     has happened
Guidelines for evaluating training programs
                                                     In pro active strategy you make sure that no
How training program is managed                      accident should occur in workplace
Quality of training processes                        Labor and management accountability
The result of training                               Employees should believe that they are going to
Suggested program quality control criterea           be held accountable for their decisions and
                                                     actions
training plan
                                                     Six elements of effective accountability system :
Program management , training director , staff
and consultants’ training facilities and resources   1.formal standard of performance

Quality control and evaluation                       2.adequate resources and psychosocial support

Students                                             3.a system of performance measurement

Institutional environment and administrative         4.application of effective consequences
support                                              5.appropriate application of consequences
SAFETY MANAGEMENT                                    6.continous evaluation of accountability system
Top management commitment                            Points to remember:
You should know the benefits of your                 The more Regularly you Recognize and Reward ,
commitment towards safety
                                                     the more Rarely you will have to Reprimand
You must develop programs , policies , plans         Training , resources , enforcement , supervision
and procedures                                       and leadership are 5 obligations of safety
Do commitment to safety because it saves lives ,     Employee involvement
money and you stay out of trouble
                                                     Employee is held accountable by the employer
Safety leadership increases company’s potential      for complying with the safety rules , reporting
Coercive ,controlling and caring are the three       workplace injuries immediately and reporting
leadership models out of which caring model is       hazards
the real commitment approach                         Rewards are great but , recognition is better
You must have a vision and mission statement         Effective communications
There are two safety strategies: reactive and        It’s a responsibility to communicate effectively
pro active
                                                     It’s not what you say …it’s about how you say it
Hazard identification and control                  We educate to show why

Hazard is state of being leading to illness or     We train to show how
injury of a person
                                                   A simple seven step on the job training includes:
What can control hazards :
                                                   1.introduction 2.trainer shows and tells 3.
1. Eliminate and substitute hazards                learner tells –trainer shows 4 . Learner shows
                                                   and tells 5 . Conclusion 6.documentation 7.
2.Engineering controls                             validate
3.administrative controls                          Total quality safety management
4.personal protective equipment

Material , people , environment ,system ,
                                                   Quality and safety are partners in productivity
equipment may be hazardous

Do a walk around inspection to see hazards
                                                   TQM means to improve performance and
Employee may use his own procedure if not          process by using coorporate resources
directly supervised

Unsafe behaviors lead to 95% cause of accidents

Incident and accident investigation
                                                   DEMING says about total quality safety
Don’t go for blame but fix the system              management that have a purpose for
You cant afford to relax or be content in safety   improvement , adopt a new philosophy , cease
                                                   dependence on mass inspection , don’t go for
Incident causes property damage and accident       price tag- go for reducing total cost , improve
causes life damage too                             constantly , give training on job , drive out fear ,
                                                   break down barriers between departments ,
You must know the plan and how to work the
                                                   don’t pressurize workforce , give self
plan
                                                   improvement education and act for
If accident occurs you must know :                 transformation

1. background information 2.surface causes and     PERSONAL PROTECTIVE EQUIPMENT
root causes
                                                   THE REQUIREMENT FOR PPE
You have to make a report of accident in which
                                                   To ensure the greatest possible protection for
you write about findings , recommendations
                                                   employees in workplace
and summary
                                                   EMPLOYEE RESPONSIBILITY
Safety education and training
                                                   To wear and maintain PPE
Be trained
Chemical hazards



FACE AND EYE PROTECTION                         Radiological hazards



HEAD PROTECTION                                 Mechanical hazards

                                                WHAT SHOULD NOT BE WORN?

FOOT PROTECTION                                 The PPE rules requires that rings , wristwatches ,
                                                earnings , bracelets and other jewelery must not
                                                be worn if it’s possible for it to come into
HAND PROTECTION                                 contact with power driven machinery or electric
                                                circuitry

                                                HAZARD ANALYSIS AND CONTROL

                                                BASIC EMPLOYER RESPONSIBILITY
PROTECTIVE CLOTHING
                                                The employer should see that workers are
                                                properly instructed and supervised in the safe
                                                operation of any machinery tools , equipment ,
SHIELDS
                                                process or practice which they are authorized to
                                                use or apply

BARRIERS                                        BASIC EMPLOYEE RESPONSIBILITY

                                                All employees should conduct their work in
                                                compliance with their employer’s safety policies
RESTRAINTS                                      and rules. Employees should report all injuries
                                                immediately to the person in charge or other
WHEN AND WHERE PPE IS REQUIRED?
                                                responsible representative of the employer
Whenever following conditions are encountered   .employees should make full use of safeguards
:                                               provided for their protection

                                                SAFETY INSPECTIONS

Process hazards                                 Employers should make sure their workplace are
                                                inspected by a qualified person as often as the
                                                type of operation or the character of the
                                                equipment requires.
Environmental hazards
                                                HAZARDS
Raw materials                                       Identifying workplace hazards

Toxic chemicals                                     Analyzing the workplace

Stationary machinery                                Developing solution

equipment may not be properly guarded / or in       Writing solution
poor working order
                                                    Writing recommendations
Tools may not be properly maintained
                                                    Taking action
Extreme noise in work environment
                                                    Evaluating the results
Poor work station designs
                                                    Five general hazards
Flammable or combustible atmospheres
                                                    Material
Floors may be slippery and aisles cluttered
                                                    Equipment
Guard rails , ladders or floor hole covers may be
                                                    Environment
missing or damage

Employees might be fatigued , distracted in         People
some way , or other wise lack the physical /        system
mental way , or working safely
                                                    13 hazard categories
HAZARD
                                                    Acceleration
Unsafe work conditions or practices that could
cause injuries or illness to employees              Biological

Recognized hazards                                  Chemical reactions

Industry recognition                                Electrical

Employee recognition                                Ergonomics

Common sense recognition                            Explosives and explosions

Exposure                                            Flammability and fires

Physical                                            Temprature

Environmental                                       Mechanical

potential                                           Pressure

Six steps hazard control process                    Radiation
Toxics                                             Personal protective equipment

Vibration / noise                                  Solving safety problems-two key strategies

Identifying hazards                                Eliminate or reduce the surface cause

informal and formal observation programs           Eliminate or reduce he root cause

Comprehensive wide surveys                         Cause effect analysis

Individual interviews                              Every effect is the result of a cause

Walk around inspection                             Key steps to develop effective
                                                   recommendations
Documentation review
                                                   Write the problem statement
A written record will help ensure
                                                   Describe the history of problem
Assignment of responsibility for hazard
correction                                         State the solution options that would correct the
                                                   problem
Tracking of correction to completion
                                                   Describe the consequences as a cost. Vs . Benefit
Identification of problems in the control system   analysis
Identification of problems in the accountability   EFFECTIVE ACCIDENT INVESTIGATION
system
                                                   What is an accident
Identifcation of hazards for which no prevention
or control has been planned                        An accident is the final event in an unplanned
                                                   process that result in injury or illness to an
4 analysis
                                                   employee and possibly property damage
Job hazard analysis
                                                   Accident types
change analysis                                    STRUCK BY
Process hazard analysis
                                                   STRUCK AGAINST
Phase hazard analysis                              CONTACT BY
Hierarchy of control                               CONTACT WITH
Elimination                                        CAUGHT ON
Substitution                                       CAUGHT BETWEEN
Engineering controls                               FALL TO SURFACE
Administrative controls
FALL TO BELOW                                     Determine the solutions

OVER EXERTION                                     Write the report

BODILY REACTION                                   DOCUMENTING THE ACCIDENT SCENE

OVER EXPOSURE                                     Make personal observations

CAUSE OF ACCIDENT                                 Take photos of accident scene

Old theory-worker error :says worker makes a      Take video clips of the scene
choice to work in an unsafe manner
                                                  sketch the accident scene
New theory-system approach : says accidents
occur due to multiple causes and due to defects   Interview records
in the systems                                    Steve’s seven rights of interview process
Characteristics of effective incident             Be sure you ask the
investigation program
                                                  Right people the
Clearly assigned responsibility for accident
investigation                                     Right question at the

All accident investigations will be formally      Right time in the
trained on accident investigation techniques
                                                  Right place in the
The purpose is to find fact not fault
                                                  Right way for the
Dig deep to know hazardous conditions that
                                                  Right reason to uncover the
caused accidents
                                                  Right facts
 report will make the recommendations to
correct the hazardous conditions and work         WHO NEEDS TO BE INTERVIEWED
practices
                                                  The victim
Corrective actions must be completed
                                                  Co workers
An annual review of accident reports
                                                  Direct supervisors
Six steps for conducting accident investigation
                                                  Manager
Secure the accident scene
                                                  Training department
Conduct interview
                                                  Personnel department
Develop the sequence of events
                                                  Maintenance department
Conduct cause analysis
Emergency responders                                 Actual events

Medical personal                                     Assumed events

Coroner                                              Non events

Police                                               Simultaneous events

The victim’s spouse and family                       Developing the sequence of events

Effective interviewing techniques                    Once the sequence of events is developed we
                                                     will study each event to know:
Keep the purpose of investigation in the mind
                                                     Hazardous condition
Approach the investigation with an open mind
                                                     Unsafe behaviors
Go to the scene
                                                     System weaknesses
Express concern regarding the accident and
desire to prevent a similar occurrence               Components of an event

Tell the interviewee that the information they       Actor: the actor is an individual or object that
give is important                                    directly influenced the flow of the sequence of
                                                     events
Be friendly , understanding and open minded
                                                     Action is something that is done by the actor
Be calm and unhurried
                                                     Hazardous conditions
Single event theory
                                                     Materials
An accident is thought to be the result of a
single , one time easily identifiable , unusual ,    Machinery
unexpected occurrence that result in injury or
                                                     Equipment
illness

The domino theory                                    Tools

This describes as a series of related occurences     Chemicals
which lead to a final event that results in injury   Environment
or illness
                                                     Workstations
Multiple cause theory
                                                     Facilities
Accidents are a result of a series of random
related and / or unrelated actions that              People
somehow interact to cause the accident
                                                     workload
Four categories of events
                                                     Levels of cause analysis
Injury analysis                                   Evacuation procedures

Event analysis                                    Emergency escape route assignments

System analysis                                   Procedures to account for all employee after an
                                                  emergency evacuation has been completed
Higher priority strategies that control hazards
                                                  Name or job titles of personas who can be
Elimination                                       contacted for further information or explanation
Substitution                                      of duties under the plan.

Engineering controls                              NATURAL DISASTERS

                                                  Avalanche

Lower priority strategies to control exposure     Biological
and behavior                                      Drought
WARNINGS                                          Sand storms
ADMINISTRATIVE CONTROLS                           Earth quakes
PERSONAL PROTECTIVE EQUIPMENT                     Extreme heat / cold
WRITING THE REPORT                                Fire
Background                                        Flood
Description                                       Hurricane
Findings                                          Landslide / Madslide
Recommendations                                   Lightning
Summary                                           Snow / Ice / hail
EMERGENCY ACTION PLANS                            Tornando

                                                  Volcanic eruption
WHAT IS AN EMERGENCY ACTION PLAN                  Tsunami
An action plan to organize employee and           TECHNOLOGICAL EMERGENCIES
employer action during workplace emergencies
                                                  Aircraft crash
COMPONENTS OF AN EFFECTIVE EMERGENCY
ACTION PLAN                                       Structural collapse

Ways to report fires and other emergencies        Business interruption
Communication

Levee failure                                     Develop methods to alert employees

Explosion/fire

Extreme air pollution                             Identify methods to alert employees

Financial collapse

Fuel .resource shortage                           Identify how and when the employees will be
                                                  trained
Hazardous material release

Power / utility failure
                                                  Address how and when drills and retraining will
Radiological / nuclear accidents                  be conducted
Transportation accidents

WHAT ARE THE STEPS IN DEVELOPING EAP
                                                  One policy doesn’t fit all situations
Development of emergency action plan

Establish authority                               Designate someone who will stay to shut down
Conduct employee training and plan review         critical operations during an evacuation

Review , coordinate and update the plan
                                                  Determine specific evacuation routes and exits

Make sure EAP meets specific needs



Consider and list potential natural or man made   Designate evacuation coordinates and
emergencies                                       workdens




Develop resue and medical assistance strategies
                                                  Conduct EAP employee training

Consider communication
                                                  Update the EAP regularly

Identify methods for reporting fires
INTRODUCTION TO FIRE PREVENTION PLANS            Warning and caution signs

                                                 Fire detectors

What does the fire prevention plan do for your   Pull stations
ORGANIZATION
                                                 Agent storage containers

                                                 Purpose of an alarm system

                                                 The purpose of and employee alarm system is to
                                                 reduce the severity of work place accidents and
                                                 injuries by ensuring that alarm systems operate
                                                 properly and procedures are in place to alert
Serves to reduce the risk of fires at your       employees to workplace emergencies
workplace                                        The fire triangle
Causes of fire
                                                 Enough oxygen to sustain combustion
Electrical hazards                               Enough heat to rise the material to it’s ignition
Portable heaters                                 temperature and

Office fire hazards                              Some sort of fuel or combustible material

Cutting , welding and open flame work            Fire extinguisher ratings

Flammable and combustible material               Class a ordinary combustible

Smoking in the wrokplace                         Class b flammable liquids

Fixed extinguished system                        Class c electrical equipment

Fixed fire extinguishing systems are commonly    Class d combustible metals
used to protect areas containing value able or
                                                 Class k restaurant kitchens
critical equipment such as data processing
rooms , telecommunication switches and           Types of fire extinguishers
process control rooms
                                                 Dry chemical extinguishers
Components of a fixed system
                                                 Halon extinguishers
Discharge nozzle
                                                 Water extinguishers
Piping
                                                 Carbon dioxide extinguishers
Control panel
                                                         HOW TO USE A FIRE EXTINGUISHER
Warning alarm
PASS : PULL – AIM –SQUEEZE-SWEEP                       A significant injury or illness diagnosed by a
                                                       physician or other licensed health care
MANAGEMENT TRAINING RESPONSIBLITY                      professional




                                                       OSHA 300 form is the log of work related
                                                       injuries and illnesses

All managers should be trained and make sure
employees are also trained to understand their         OSHA 300 –A is the summary of work related
FFP responsibility.                                    injuries and illnesses



OSH RECORD KEEPING

                                                       OSHA FORM 301 or equipment is the worker’s
                                                       and employer’s report of occupational injury or
                                                       disease
The record keeping and reporting rule requires
employers to record and report work –related
fatalities , injuries and illnesses . It’s important
to record or report a work related injury , illness
or fatality                                            You must involve your employees and their
                                                       representatives in the record keeping system




An injury or illness meets the general recording
criteria and is recordable , if it results in any      TOTAL NO. OF INJURIES AND ILLNESSES / NO.
one of following six conditions :                      OF HOURS WORKED BY ALL EMPLOYEES * 200 ,
                                                       000 = TOTAL RECORDABLE CASE RATE


Death

Days away from work
                                                       HAZARD COMMUNICATION
Restricted work or job transfer

Medical treatment beyond first aid

Loss of consciousness
The hazard communication rule applies to any      being used in the workplace, assign
chemical which is known to be present in the      responsibilities and describes procedures for:
workplace in such a manner that employees
may be exposed under normal conditions of use     Labeling containers
or in a foreseeable emergency                     Maintaining and using material safety data
Responsibility                                    sheets

Chemical manufacturers and importers must         Information and training
evaluate chemicals produced in their workplaces   Pipe labeling
or imported by them to determine if they are
hazardous                                         Non routine tsk procedures

Employers must assess the hazards of chemicals    Contractor procedures
and develop a written hazard communication
plan along with training and information
                                                  Hazardous substance
Material safety data sheet
                                                  Is any chemical which poses a physical or a
Chemical manufacturers and importers must
                                                  health hazard?
obtain and develop a material safety data sheet
for each hazardous chemical they produce or       Physical hazards
import and must develop appropriate labels
that provide hazard warning information           Are chemical reactions that could result in a fire,
                                                  explosion and/ or toxic gas release which cause
Employee training                                 physical trauma if chemicals are handled or
                                                  stored improperly?
How to
                                                  Health hazards
Reference the chemical test or hazards
                                                  Is health effects caused directly by the chemicals
Use material data safety sheets
                                                  themselves, not an injury resulting from a
Use protective practices including PPE            reaction

Recognize a release of chemicals

Detect over exposure to chemicals                 Dusts, fumes. Fibres . Mists . Vapors , gases ,
                                                  solids , liquids
Write secondary container labels
                                                  Chemical effects
Hazard communication plan
                                                  On various organs of the human body depend
Employers must develop, implement and             on several important factors : solid , liquid or
maintain a written hazard communication plan      gas ?
that contains a list of hazardous chemicals
                                                  Ingested , inhaled , absorbed or injected ?
How much chemical makes it’s ways into the       HAZWOPER
body?
                                                 Hazardous waste operations and emergency
How poisonous is the chemical?                   response covers response to uncontrollable
                                                 releases

                                                 CONDUCTING A JOB HAZARD ANALYSIS


Routes of entry                                  JOB HAZARD ANALYSIS :

Routes of entry of chemicals may take must be
known when assessing the workplace for           It focuses on the relationship between the
chemical hazards.                                worker , task tools and environment .after you
                                                 identify uncontrolled hazards , you will take
Alternative labeling methods                     steps to eliminate or reduce them to an
                                                 acceptable risk level . You can prevent
HMIS ( hazardous material information system)
                                                 workplace injuries and illnesses.
NFPA (national fire protection association )

Material safety data sheet
                                                 IMPROVE YOUR EMPOYEES
Used to communicate chemical hazard
information from the manufacturer to the
                                                 Get together with your employees and talk
employee to train and inform on safe use of
                                                 about the actual and potential hazards and
hazardous chemicals
                                                 unsafe behaviors they believe might exist in
Employers must obtain a MSDS from the            their current work and surroundings .Discuss the
chemical manufacturer or import as soon as       possible accident that might result from the
possible                                         hazards and behaviors . Next come up with
                                                 ideas to eliminate or control those hazards and
Employers must maintain in the workplace         behaviors.
copies of required material safety data sheets

Employee must know

The hazard communication program
                                                 LOOK FOR HAZARDOUS CONDITIONS AND
The measures to protect themselves               UNSAFE    BEHAVIOURS

Detect the release or presence of hazardous
chemical
                                                            Material safety data sheets
Physical and health hazards
                                                            Experienced workers
When new hazardous chemical is used in
organization                                                Accident and incident reports
First aid statistical record            Basic job step

           Behavior based safety reports           Hazard present

           Safety committee meeting minutes        Preventive measures

           Safety inspection reports               GOALS WHILE CONDUCTING A JHA

           Previous JHAs                           What can go wrong

           Existing work procedures                What are the consequences ?

           Equipment manuals                       How could the hazard arise ?

            Preventive /corrective maintenance     What are the other contributing factors ?
records
                                                   How likely is that hazard will occur ?


HIGH RISK BEHAVIOURS
                                                   TIPS
Working at evaluation , no matter what job is
                                                   Write safe job procedure
Lifting , lowering , pushing , pulling and other
manual handling operations                         Hire professionals to conduct JHA

                                                   Improve the JHA process by taking a team
Other working above or below the work area
                                                   approach
Use of bridge cranes man lifts , or other heavy
equipment                                          RISK ASSESSMENT AND MANAGEEMNT

Working on or near energized equipment
/components                                        SAFETY MANUAL
Working alone or in isolated workplaces

Operating vehicles                                        HOW TO ASSESS THE RISK
Working within a confined space or under temp             The risk score is determined by
extremes                                                   multiplying the consequence and
                                                           likelihood scores you have recorded for
RISK ANALYSIS
                                                           each hazard
Risk = probability*severity
                                                          To assess the risk associated with
JHA FORMAT                                                 hazards you have identified, ask the
                                                           following questions:
JHA includes three columns:
   How likely is the hazard to cause harm          Everyone is different. A hazard may also
    to someone?                                     pose more risk to some people more
                                                    than others because of differences in
                                                    physical strength, experience, training
   What is the worst possible damage the           etc.
    hazard could cause in terms of human
                                                
    suffering and cost if you don't resolve
    the problem?

   How many people are exposed to the
    risk? Sometimes it may be the amount
    of time workers spend on an activity
    that creates the safety risk, rather than
    the nature of the work task itself.
    Everyone is different. A hazard may also
    pose more risk to some people more
    than others because of differences in
    physical strength, experience, training
    etc.

   HOW TO MANAGE THE RISK

   The risk score is determined by
    multiplying the consequence and
    likelihood scores you have recorded for
    each hazard

   To assess the risk associated with
    hazards you have identified, ask the
    following questions:

   How likely is the hazard to cause harm
    to someone?

   What is the worst possible damage the
    hazard could cause in terms of human
    suffering and cost if you don't resolve
    the problem?

   How many people are exposed to the
    risk? Sometimes it may be the amount
    of time workers spend on an activity
    that creates the safety risk, rather than
    the nature of the work task itself.
THE END

THANK YOU

PLEASE GIVE YOUR FEEDBACK :

yawarhassankhan@hotmail.com

03442271438

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HSE Safety Manual Project Plan 2013

  • 1. 2013 SAFETY MANUAL PROJECT HSE PLAN A RESEARCH BY YAWAR HASSAN KHAN YAWAR HASSAN KHAN ACL 1/1/2013
  • 2. ■ Before you operate a machine, ensure that HSE POLICY the dangerous part of the STATEMENT machine has been installed with a guard. ■ Avoid going to any area with insufficient lighting as there may be some We are committed towards protecting the dangerous places which have not been provided health and safety of all people working at or with fencing. visiting our site ■ Keep vigilant all the time and watch out for • We plan, manage, conduct and supervise all moving cranes, hooks or our work in compliance with legislation and best practice other lifting equipment. • We want to ensure that all workers have a ■ Before you use any electrical installation or clear understanding of their responsibilities tool, check the condition of along with that of the company its electric cables. ■ Avoid dragging electric cables on the ground BASIC RULES FOR SAFETY or allowing the cables to come into contact with water. Tidy up construction sites ■ Use electrical tools installed with an earth leakage circuit breaker. ■ Keep passages clear all the time. ■ Use and handle chemicals with care. ■ Sort out materials and pile them up safely. The stacks should not be too high. Personal Safety ■ Beware of floor openings and ensure that ■ Wear protective equipment. they are fenced or covered. ■ Do not drink or take drugs while working. ■ Remove refuse as soon as possible. ■ Pay attention to personal hygiene. ■ Provide sufficient lighting. ■ Do not play in the workplace. ■ Familiarize with the location and the ■ Report to your supervisor immediately if you operation of fire-fighting equipment. notice any unsafe condition. Safety measures EMERGENCY RESPONSE TO ACCIDENTS
  • 3. Tidy up construction sites ■ Put out the fire with a fire extinguisher if it is a small fire. ■ Keep passages clear all the time. ■ If the blaze is out of control, do not try to ■ Sort out materials and pile them up safely. extinguish the fire on your The stacks should not be own. Call the Fire Services Department right too high. away. ■ Beware of floor openings and ensure that they Emergency telephone numbers: are fenced or covered. ■ Always pay attention to the emergency ■ Remove refuse as soon as possible. telephone numbers posted ■ Provide sufficient lighting. on the notice board in the site office ■ Familiarize with the location and the FALSE WORK , SCAFFOLDING , FENCE WORK operation of fire-fighting equipment. AND LADDER FALSEWORK When someone is found seriously injured, you If you are engaged in falsework should: operation, you should: ■ Keep calm. ■ Check whether the falsework is ■ Seek help immediately. erected in accordance with the ■ Accompany the injured person. design. ■ Assist in the immediate rescue work as far as possible. ■ Make sure that the falsework is ■ Call the site safety staff. securely erected. ■ Do not try to move the injured person unless it ■ Check whether the struts of the is really necessary falsework are secure. to do so. ■ Ensure that the props are erected ■ Do not tamper with the accident scene while waiting for the arrival vertically and arranged at a of the investigation team. suitable distance in a row. ■ Report to your supervisor when When a fire breaks out, you should remember: any unsafe situation is found.
  • 4. fencing or the fencing has been SCAFFOLD damaged, reinstall or repair the ■ Do not use scaffolds unless they have fencing. If this is beyond your been erected by trained workmen and under capability, inform your the supervision of a competent person. supervisor at once. ■ Do not use a scaffold unless it has been inspected and certified safe by Ladder a competent person before use. ■ Use a ladder which is of good construction, ■ Strictly follow the instructions of a sound material and adequate strength. competent person. Do not alter the ■ Examine the ladder before using it scaffold unless authorized to do so. and inspect it at regular intervals. Do not work on an unfinished scaffold. ■ Place the ladder on a level and ■ When it is necessary to work on a mobile firm footing. scaffold, lock the wheels of the scaffold ■ Place the ladder at an appropriate before you start working. angle. ■ Do not work on a scaffold unless it has been ■ Ensure that the ladder has a provided with a suitable working platform. sufficient length. The upper end of the ladder should be at least FENCING 1 metre above the landing against ■ Do not work in a dangerous place which the ladder leans. unless its floor edges and ■ Do not use a ladder unless its openings have been installed with upper or lower end has been secure fencing. securely fixed or secured by ■ If you notice any dangerous places another worker. that have not been installed with ■ If there are electrical installations
  • 5. nearby, do not use metal ladders. of the manufacturer of a lifting appliance. ■ If work is carried out 2 metres or ■ Do not work beneath any suspended load. more above the floor, use a suitable working platform Material Hoist ■ Do not ride on a material hoist. Equipment and Electricity ■ Do not operate a material hoist without prior proper training. Lifting Appliance and Gear ■ Do not exceed the safe working load of a ■ Do not operate a lifting appliance unless material hoist. trained. In the case of a crane, ■ Do not use a material hoist unless it has been a certificate is required. examined ■ Before using lifting gear such as hook, shackle and certified safe by a competent examiner. or chain sling, ■ Do not use a material hoist unless its gates check whether there is any wear and tear. have been ■ Check the weight of the load to be lifted. installed with an effective interlocking safety ■ Do not exceed the safe working load of system. a lifting appliance or lifting gear. The hoist is only operable after all the gates have been ■ Adopt the correct lifting method. closed. ■ Do not use a lifting appliance or lifting gear ■ Do not use a material hoist unless it has been unless it has been examined and certified repaired safe by a competent examiner. and maintained by a competent person. No unauthorized ■ Do not use a lifting appliance unless it repair is allowed. has been regularly repaired and ■ Do not put loose materials into receptacles maintained by a competent person. unless properly No unauthorized repair is allowed. secured. ■ Follow the safe working instructions
  • 6. ■ Ensure good communication with the Portable Power Tool operator of a material ■ Do not use a portable power tool hoist. All signals should be understood and followed. (such as saw, grinder and drill) unless its dangerous parts have Loadshifting Machinery been effectively guarded. ■ Unless you are a worker concerned, ■ Place the electric cable and do not work in an area where a loader, hose of a tool at an appropriate an excavator, etc. is in operation. position to avoid tripping ■ Do not operate any loadshifting machinery without training and Compressed Air ■ Use compressed air only for specified approval. ■ Operators of forklift trucks, purposes. bulldozers, loaders, excavators, ■ Do not use any compressed air equipment, pipes and relevant devices trucks or lorries should possess appropriate certificates. unless they are of good construction and have been examined and certified safe by a competent examiner before use. Cartridge-operated Fixing Tool ■ Do not operate a cartridgeoperated fixing tool ■ Fix the connectors properly. unless you have ■ Do not twist the pipes. possessed a valid certificate. ■ Do not abuse the use of compressed air ■ Wear suitable eye and ear for cleaning purpose. Use a brush or a protectors while operating a vacuum cleaner to remove dust from cartridge-operated fixing tool. clothing and skin. ■ Use a cartridge-operated fixing tool with great care. Electric Tool
  • 7. ■ Before using an electric tool, check the working in it. tool and its plug and connecting cable. ■ Do not use a damaged tool. Gas Welding and Flame Cutting ■ Do not use an electric tool unless ■ Do not use the equipment for gas welding its connecting cable is well or flame cutting unless you have attained protected. the age of 18 years and hold a valid certificate. ■ Do not use an electric tool unless ■ Do not use any gas cylinder unless it its metal casing is earthed and its has been fitted with flashback arrestors. power supply is provided with ■ Wear personal protective equipment. an earth leakage circuit breaker. ■ Keep the workplace clean. ■ Do not repair or alter any electrical ■ Place fire extinguishers installation unless competent to do so. within reach. ■ If you meet any fault or problem, report ■ Keep gas cylinders in an it to your supervisor immediately. upright position and secure it properly to avoid overturning. Excavations ■ If gas leakage is detected, ■ Keep the fence on all sides of report it to your supervisor an excavation intact. immediately. ■ Use safe access for ingress Fire Risk and egress. There is always a fire risk. However, ■ Do not pile soil or any other the chances of fire can be reduced, materials at the edge of an and you will know what to do when excavation. a fire breaks out if you: ■ Make sure that a trench is ■ Always keep the workplace clean securely shored before and tidy.
  • 8. ■ Handle machinery and tools that ■ Dispose all wastes, and unwanted may generate sparks or heat materials must be disposed of at carefully. a designated place. ■ Do not smoke or use naked ■ Notify your supervisor of the flames in any area where requirement for the separate flammable and explosive disposal of chemical or substances are stored. inflammable wastes. ■ Know where fire extinguishers are ■ Do not leave planks with nails located and how they are used. on passageways. ■ Know the place of assembly for fire evacuation Safety Supervisors ■ Their responsibility is to assist Public Safety others to work smoothly ■ Pay attention to public safety. and safely. Members of the public are often ■ They have received specific unaware of or do not understand safety training and are the work carried out on important members of the construction sites and the risks construction team. involved. ■ They have legal responsibility ■ Take great care to prevent the fall or liability for the overall safety of materials from height. of the construction site. ■ Do not stack materials on floor ■ You should get to know your edges or on scaffolds safety supervisor. Waste Disposal Eye Protection
  • 9. ■ A wise worker will certainly take instructions. good care of his eyesight. ■ Do not reuse disposable ear ■ A small fragment may cause plugs. serious consequences if it ■ Clean ear protectors regularly enters one's eyes. ■ When there is a risk of eye Personal Protective Equipment injury, such as in concrete ■ For your own safety and interest, use the personal breaking or using abrasive protective equipment provided by your wheels, you should wear employer. suitable eye protectors. ■ Wear gloves when handling or contacting ■ Take proper care of the eye chemicals. protectors provided to you. ■ Remember to wear a mask when working ■ Replace damaged or defective in a dusty environment. eye protectors immediately. ■ Wear eye and ear protectors whenever ■ Ensure that eye protectors are comfortable to necessary. wear, and keep clean. ■ Wear a safety harness and secure it to ■ Use eye protectors for eye protection ─ do not put it on your head a safe anchorage point when working at or hang it on your neck. height. A bamboo scaffold is not a safe ■ Bear in mind that eye protectors are anchorage point, so do not fasten the replaceable, but not your eyes. safety harness to it. ■ Wear safety shoes to prevent foot injury. Noise ■ Consult your supervisor if in doubt. ■ Wear ear protectors in areas with high noise levels. Safety Helmet ■ Properly wear ear protectors ■ Wear a safety helmet on a according to the manufacturer's
  • 10. construction site. and wear safety boots or shoes ■ Keep the harness of the to prevent injury to toes by helmet clean and make sure heavy falling objects. that it fits well. ■ Seek assistance from someone ■ Do not drill any holes on the in lifting a load if necessary. helmet or use it for pounding. Personal Hygiene First Aid ■ Keep yourself clean. ■ If you sustain an injury or ■ Wash hands before meals feel not well while at work, and after using the toilet. even if it is minor, go to ■ Dress tidily and in protective the first aid room right away for medical treatment and clothing. notify your supervisor. Alcohol and Drugs ■ Put the case on record. ■ Do not drink alcohol, or take drugs, while at work. Manual Handling Operations ■ If you need to take drugs due ■ Avoid manual handling operations as far as to illness, report it to your possible to minimize the risk of injury. supervisor. ■ Estimate the weight of the load. ■ Lift an object with a correct posture. ■ Wear suitable protective equipment. Put on gloves as far as possible to protect your hands from any cut, scratch or puncture,
  • 11. SAFETY MANUAL Of health and safety PROJECT HSE PLAN Benefits of safety committee EFFECTIVE SAFETY COMMITTEES Consultant Purpose of safety committee Identify hazards Help protects employee by providing knowledge protect employee and employer of safety Communication between labor and Helps protect employee by providing a solution management to issues Duties of safety committee members Bring together labor and management for Receive concerns , reports and suggestions by health and safety employees and give them to manager level and Help the employee give training to manager , give the management level response to supervision and workers for better hazard employees identification and control and health and safety performance Workplace inspection Roles of safety committee Receiving training Know the feelings and thinking of employee by Attending meetings survey and interview Control measures and safety improvement Analyze the behavior of employee by observing progress Do safety inspections at workplace Monitoring Do safety audits Hazard identification Control measures and safety improvements communication measure should be monitored Benfits of training the safety committee Evaluate quality of safety culture in long terms Know their purpose of job Develop and submit the written Know the role recommendations Know the function Functions of safety committee Know the responsibility To have knowledge Know the skills Skills Know the abilities Abilities
  • 12. Know the information on health and safety Causes of majority injuries Hazard identification profit for company Inadequate supervision ,education , accountability , and resources Competition leading Hazardous conditions Effective audit Lower injury and illness rates Material Three areas for effective safety committee Equipment training Environment Safety committee operations People Hazard identification and control system Accident investigation procedures System design and implementation Hierarchy of controls Objectives Engineering controls Policy Administrative controls Plan Personal protective equipment Procedures Accident investigation procedures Processes Write data of accident Budget Know the surface and root causes Report Make the report Rules Suggest safety measures Safety inspection In safety inspection we give time to know for a Causes of accident report failures thorough inspection to be conducted to know Surface causes are uncovered but , root causes what is happening are not uncovered Job hazard analysis Hazardous conditions are uncovered Employee , managers together solve the Unsafe work practices uncovered problems Failure in safety management uncovered Problem solving techniques
  • 13. Understand the problem Objectives and completion dates are set Discuss causes Members trained Target solutions Sell solutions EFFECTIVE SAFETY COMMITTEE MEETINGS Implement solutions How often do safety committees meet 5 wh analysis Some once a month and some more often Who is getting hurt ? When committee meeting should be held What actually caused the injury ? It’s most effective if the safety committee conducts a meeting immediately after the When workers are getting hurt ? inspection Where workers are getting hurt ? What happens in an effective safety committee how workers are getting hurt ? meeting How to conduct a survey Discuss findings Gather a team of trained employees Ensure identified hazards are reported to responsible supervisors or managers Determine who you are going to sample Analyze findings and discuss their possible Decide how will you conduct the survey ? rootcause Tell everyone why you are going to conduct Make recommendations to improve safety survey ? programs Conduct the survey Purpose of safety committee meeting Summarize result To bring management and labor together Discuss the result with CEO Preparing for the meeting Characteristics of an effective safety Chairperson preparation committee Recorder must be trained Organized meeting Prepare the agenda and keep it brief Good communication Prepare the meeting room Roles and purposes are understood Standard of behavior
  • 14. Thank every one for coming Handle problem situations Disagreement Call the meeting to order conflict Evaluate Note attendence Meeting process and outcomes Improve Introduce visitors Meeting process OSH TRAINING Review ground rules SAFETY EDUCATION We become educated in safety in many ways including : Review meeting minutes personal experience Formal classroom training Review agenda topics On the job training Effective safety education must tell learners why Discuss unfinished business it is important to use safe procedures and practices Review observations of conditions and Natural consequences behaviors Natural consequences are those that naturally occur as a result of what an employee or organization does Evaluate incident and accident report System consequences System consequences are those actions taken by Receive safety committee status reports another person in response to an employee’s choice and behaviours Technical safety training Conduct safety committee training / education “How to “safety training is actually the most common type of safety education Conduct a safety inspection General safety instruction
  • 15. Is usually conducted using the lecture or Manager discussion method Marketer Purpose of training program Media specialist To provide training professionals for effective safety education Analyst Criterea for accepted practices in safety , Program administrator Health and environmental training Designer Program development Strategies Delivery evaluation Task analysis Program management Theoretician Suggested training plan core elements Transfer agent Training facility Guidelines for instructor competency Training director Certified person Instructors Designated Course materials Authorized Students Competent Ratios Qualified Proficiency assessment Purpose of training evaluation Course certificate To know the amount of learning achieved by Record keeping training Program quality control Whether an employee’s performance has improved on the job as a result of training Safety trainer perform many roles RKSAI Evaluator Evaluate students : Facilitator Reaction Counselor Learning Writer Application Instructors
  • 16. result In reactive strategy you react after the accident has happened Guidelines for evaluating training programs In pro active strategy you make sure that no How training program is managed accident should occur in workplace Quality of training processes Labor and management accountability The result of training Employees should believe that they are going to Suggested program quality control criterea be held accountable for their decisions and actions training plan Six elements of effective accountability system : Program management , training director , staff and consultants’ training facilities and resources 1.formal standard of performance Quality control and evaluation 2.adequate resources and psychosocial support Students 3.a system of performance measurement Institutional environment and administrative 4.application of effective consequences support 5.appropriate application of consequences SAFETY MANAGEMENT 6.continous evaluation of accountability system Top management commitment Points to remember: You should know the benefits of your The more Regularly you Recognize and Reward , commitment towards safety the more Rarely you will have to Reprimand You must develop programs , policies , plans Training , resources , enforcement , supervision and procedures and leadership are 5 obligations of safety Do commitment to safety because it saves lives , Employee involvement money and you stay out of trouble Employee is held accountable by the employer Safety leadership increases company’s potential for complying with the safety rules , reporting Coercive ,controlling and caring are the three workplace injuries immediately and reporting leadership models out of which caring model is hazards the real commitment approach Rewards are great but , recognition is better You must have a vision and mission statement Effective communications There are two safety strategies: reactive and It’s a responsibility to communicate effectively pro active It’s not what you say …it’s about how you say it
  • 17. Hazard identification and control We educate to show why Hazard is state of being leading to illness or We train to show how injury of a person A simple seven step on the job training includes: What can control hazards : 1.introduction 2.trainer shows and tells 3. 1. Eliminate and substitute hazards learner tells –trainer shows 4 . Learner shows and tells 5 . Conclusion 6.documentation 7. 2.Engineering controls validate 3.administrative controls Total quality safety management 4.personal protective equipment Material , people , environment ,system , Quality and safety are partners in productivity equipment may be hazardous Do a walk around inspection to see hazards TQM means to improve performance and Employee may use his own procedure if not process by using coorporate resources directly supervised Unsafe behaviors lead to 95% cause of accidents Incident and accident investigation DEMING says about total quality safety Don’t go for blame but fix the system management that have a purpose for You cant afford to relax or be content in safety improvement , adopt a new philosophy , cease dependence on mass inspection , don’t go for Incident causes property damage and accident price tag- go for reducing total cost , improve causes life damage too constantly , give training on job , drive out fear , break down barriers between departments , You must know the plan and how to work the don’t pressurize workforce , give self plan improvement education and act for If accident occurs you must know : transformation 1. background information 2.surface causes and PERSONAL PROTECTIVE EQUIPMENT root causes THE REQUIREMENT FOR PPE You have to make a report of accident in which To ensure the greatest possible protection for you write about findings , recommendations employees in workplace and summary EMPLOYEE RESPONSIBILITY Safety education and training To wear and maintain PPE Be trained
  • 18. Chemical hazards FACE AND EYE PROTECTION Radiological hazards HEAD PROTECTION Mechanical hazards WHAT SHOULD NOT BE WORN? FOOT PROTECTION The PPE rules requires that rings , wristwatches , earnings , bracelets and other jewelery must not be worn if it’s possible for it to come into HAND PROTECTION contact with power driven machinery or electric circuitry HAZARD ANALYSIS AND CONTROL BASIC EMPLOYER RESPONSIBILITY PROTECTIVE CLOTHING The employer should see that workers are properly instructed and supervised in the safe operation of any machinery tools , equipment , SHIELDS process or practice which they are authorized to use or apply BARRIERS BASIC EMPLOYEE RESPONSIBILITY All employees should conduct their work in compliance with their employer’s safety policies RESTRAINTS and rules. Employees should report all injuries immediately to the person in charge or other WHEN AND WHERE PPE IS REQUIRED? responsible representative of the employer Whenever following conditions are encountered .employees should make full use of safeguards : provided for their protection SAFETY INSPECTIONS Process hazards Employers should make sure their workplace are inspected by a qualified person as often as the type of operation or the character of the equipment requires. Environmental hazards HAZARDS
  • 19. Raw materials Identifying workplace hazards Toxic chemicals Analyzing the workplace Stationary machinery Developing solution equipment may not be properly guarded / or in Writing solution poor working order Writing recommendations Tools may not be properly maintained Taking action Extreme noise in work environment Evaluating the results Poor work station designs Five general hazards Flammable or combustible atmospheres Material Floors may be slippery and aisles cluttered Equipment Guard rails , ladders or floor hole covers may be Environment missing or damage Employees might be fatigued , distracted in People some way , or other wise lack the physical / system mental way , or working safely 13 hazard categories HAZARD Acceleration Unsafe work conditions or practices that could cause injuries or illness to employees Biological Recognized hazards Chemical reactions Industry recognition Electrical Employee recognition Ergonomics Common sense recognition Explosives and explosions Exposure Flammability and fires Physical Temprature Environmental Mechanical potential Pressure Six steps hazard control process Radiation
  • 20. Toxics Personal protective equipment Vibration / noise Solving safety problems-two key strategies Identifying hazards Eliminate or reduce the surface cause informal and formal observation programs Eliminate or reduce he root cause Comprehensive wide surveys Cause effect analysis Individual interviews Every effect is the result of a cause Walk around inspection Key steps to develop effective recommendations Documentation review Write the problem statement A written record will help ensure Describe the history of problem Assignment of responsibility for hazard correction State the solution options that would correct the problem Tracking of correction to completion Describe the consequences as a cost. Vs . Benefit Identification of problems in the control system analysis Identification of problems in the accountability EFFECTIVE ACCIDENT INVESTIGATION system What is an accident Identifcation of hazards for which no prevention or control has been planned An accident is the final event in an unplanned process that result in injury or illness to an 4 analysis employee and possibly property damage Job hazard analysis Accident types change analysis STRUCK BY Process hazard analysis STRUCK AGAINST Phase hazard analysis CONTACT BY Hierarchy of control CONTACT WITH Elimination CAUGHT ON Substitution CAUGHT BETWEEN Engineering controls FALL TO SURFACE Administrative controls
  • 21. FALL TO BELOW Determine the solutions OVER EXERTION Write the report BODILY REACTION DOCUMENTING THE ACCIDENT SCENE OVER EXPOSURE Make personal observations CAUSE OF ACCIDENT Take photos of accident scene Old theory-worker error :says worker makes a Take video clips of the scene choice to work in an unsafe manner sketch the accident scene New theory-system approach : says accidents occur due to multiple causes and due to defects Interview records in the systems Steve’s seven rights of interview process Characteristics of effective incident Be sure you ask the investigation program Right people the Clearly assigned responsibility for accident investigation Right question at the All accident investigations will be formally Right time in the trained on accident investigation techniques Right place in the The purpose is to find fact not fault Right way for the Dig deep to know hazardous conditions that Right reason to uncover the caused accidents Right facts report will make the recommendations to correct the hazardous conditions and work WHO NEEDS TO BE INTERVIEWED practices The victim Corrective actions must be completed Co workers An annual review of accident reports Direct supervisors Six steps for conducting accident investigation Manager Secure the accident scene Training department Conduct interview Personnel department Develop the sequence of events Maintenance department Conduct cause analysis
  • 22. Emergency responders Actual events Medical personal Assumed events Coroner Non events Police Simultaneous events The victim’s spouse and family Developing the sequence of events Effective interviewing techniques Once the sequence of events is developed we will study each event to know: Keep the purpose of investigation in the mind Hazardous condition Approach the investigation with an open mind Unsafe behaviors Go to the scene System weaknesses Express concern regarding the accident and desire to prevent a similar occurrence Components of an event Tell the interviewee that the information they Actor: the actor is an individual or object that give is important directly influenced the flow of the sequence of events Be friendly , understanding and open minded Action is something that is done by the actor Be calm and unhurried Hazardous conditions Single event theory Materials An accident is thought to be the result of a single , one time easily identifiable , unusual , Machinery unexpected occurrence that result in injury or Equipment illness The domino theory Tools This describes as a series of related occurences Chemicals which lead to a final event that results in injury Environment or illness Workstations Multiple cause theory Facilities Accidents are a result of a series of random related and / or unrelated actions that People somehow interact to cause the accident workload Four categories of events Levels of cause analysis
  • 23. Injury analysis Evacuation procedures Event analysis Emergency escape route assignments System analysis Procedures to account for all employee after an emergency evacuation has been completed Higher priority strategies that control hazards Name or job titles of personas who can be Elimination contacted for further information or explanation Substitution of duties under the plan. Engineering controls NATURAL DISASTERS Avalanche Lower priority strategies to control exposure Biological and behavior Drought WARNINGS Sand storms ADMINISTRATIVE CONTROLS Earth quakes PERSONAL PROTECTIVE EQUIPMENT Extreme heat / cold WRITING THE REPORT Fire Background Flood Description Hurricane Findings Landslide / Madslide Recommendations Lightning Summary Snow / Ice / hail EMERGENCY ACTION PLANS Tornando Volcanic eruption WHAT IS AN EMERGENCY ACTION PLAN Tsunami An action plan to organize employee and TECHNOLOGICAL EMERGENCIES employer action during workplace emergencies Aircraft crash COMPONENTS OF AN EFFECTIVE EMERGENCY ACTION PLAN Structural collapse Ways to report fires and other emergencies Business interruption
  • 24. Communication Levee failure Develop methods to alert employees Explosion/fire Extreme air pollution Identify methods to alert employees Financial collapse Fuel .resource shortage Identify how and when the employees will be trained Hazardous material release Power / utility failure Address how and when drills and retraining will Radiological / nuclear accidents be conducted Transportation accidents WHAT ARE THE STEPS IN DEVELOPING EAP One policy doesn’t fit all situations Development of emergency action plan Establish authority Designate someone who will stay to shut down Conduct employee training and plan review critical operations during an evacuation Review , coordinate and update the plan Determine specific evacuation routes and exits Make sure EAP meets specific needs Consider and list potential natural or man made Designate evacuation coordinates and emergencies workdens Develop resue and medical assistance strategies Conduct EAP employee training Consider communication Update the EAP regularly Identify methods for reporting fires
  • 25. INTRODUCTION TO FIRE PREVENTION PLANS Warning and caution signs Fire detectors What does the fire prevention plan do for your Pull stations ORGANIZATION Agent storage containers Purpose of an alarm system The purpose of and employee alarm system is to reduce the severity of work place accidents and injuries by ensuring that alarm systems operate properly and procedures are in place to alert Serves to reduce the risk of fires at your employees to workplace emergencies workplace The fire triangle Causes of fire Enough oxygen to sustain combustion Electrical hazards Enough heat to rise the material to it’s ignition Portable heaters temperature and Office fire hazards Some sort of fuel or combustible material Cutting , welding and open flame work Fire extinguisher ratings Flammable and combustible material Class a ordinary combustible Smoking in the wrokplace Class b flammable liquids Fixed extinguished system Class c electrical equipment Fixed fire extinguishing systems are commonly Class d combustible metals used to protect areas containing value able or Class k restaurant kitchens critical equipment such as data processing rooms , telecommunication switches and Types of fire extinguishers process control rooms Dry chemical extinguishers Components of a fixed system Halon extinguishers Discharge nozzle Water extinguishers Piping Carbon dioxide extinguishers Control panel HOW TO USE A FIRE EXTINGUISHER Warning alarm
  • 26. PASS : PULL – AIM –SQUEEZE-SWEEP A significant injury or illness diagnosed by a physician or other licensed health care MANAGEMENT TRAINING RESPONSIBLITY professional OSHA 300 form is the log of work related injuries and illnesses All managers should be trained and make sure employees are also trained to understand their OSHA 300 –A is the summary of work related FFP responsibility. injuries and illnesses OSH RECORD KEEPING OSHA FORM 301 or equipment is the worker’s and employer’s report of occupational injury or disease The record keeping and reporting rule requires employers to record and report work –related fatalities , injuries and illnesses . It’s important to record or report a work related injury , illness or fatality You must involve your employees and their representatives in the record keeping system An injury or illness meets the general recording criteria and is recordable , if it results in any TOTAL NO. OF INJURIES AND ILLNESSES / NO. one of following six conditions : OF HOURS WORKED BY ALL EMPLOYEES * 200 , 000 = TOTAL RECORDABLE CASE RATE Death Days away from work HAZARD COMMUNICATION Restricted work or job transfer Medical treatment beyond first aid Loss of consciousness
  • 27. The hazard communication rule applies to any being used in the workplace, assign chemical which is known to be present in the responsibilities and describes procedures for: workplace in such a manner that employees may be exposed under normal conditions of use Labeling containers or in a foreseeable emergency Maintaining and using material safety data Responsibility sheets Chemical manufacturers and importers must Information and training evaluate chemicals produced in their workplaces Pipe labeling or imported by them to determine if they are hazardous Non routine tsk procedures Employers must assess the hazards of chemicals Contractor procedures and develop a written hazard communication plan along with training and information Hazardous substance Material safety data sheet Is any chemical which poses a physical or a Chemical manufacturers and importers must health hazard? obtain and develop a material safety data sheet for each hazardous chemical they produce or Physical hazards import and must develop appropriate labels that provide hazard warning information Are chemical reactions that could result in a fire, explosion and/ or toxic gas release which cause Employee training physical trauma if chemicals are handled or stored improperly? How to Health hazards Reference the chemical test or hazards Is health effects caused directly by the chemicals Use material data safety sheets themselves, not an injury resulting from a Use protective practices including PPE reaction Recognize a release of chemicals Detect over exposure to chemicals Dusts, fumes. Fibres . Mists . Vapors , gases , solids , liquids Write secondary container labels Chemical effects Hazard communication plan On various organs of the human body depend Employers must develop, implement and on several important factors : solid , liquid or maintain a written hazard communication plan gas ? that contains a list of hazardous chemicals Ingested , inhaled , absorbed or injected ?
  • 28. How much chemical makes it’s ways into the HAZWOPER body? Hazardous waste operations and emergency How poisonous is the chemical? response covers response to uncontrollable releases CONDUCTING A JOB HAZARD ANALYSIS Routes of entry JOB HAZARD ANALYSIS : Routes of entry of chemicals may take must be known when assessing the workplace for It focuses on the relationship between the chemical hazards. worker , task tools and environment .after you identify uncontrolled hazards , you will take Alternative labeling methods steps to eliminate or reduce them to an acceptable risk level . You can prevent HMIS ( hazardous material information system) workplace injuries and illnesses. NFPA (national fire protection association ) Material safety data sheet IMPROVE YOUR EMPOYEES Used to communicate chemical hazard information from the manufacturer to the Get together with your employees and talk employee to train and inform on safe use of about the actual and potential hazards and hazardous chemicals unsafe behaviors they believe might exist in Employers must obtain a MSDS from the their current work and surroundings .Discuss the chemical manufacturer or import as soon as possible accident that might result from the possible hazards and behaviors . Next come up with ideas to eliminate or control those hazards and Employers must maintain in the workplace behaviors. copies of required material safety data sheets Employee must know The hazard communication program LOOK FOR HAZARDOUS CONDITIONS AND The measures to protect themselves UNSAFE BEHAVIOURS Detect the release or presence of hazardous chemical Material safety data sheets Physical and health hazards Experienced workers When new hazardous chemical is used in organization Accident and incident reports
  • 29. First aid statistical record Basic job step Behavior based safety reports Hazard present Safety committee meeting minutes Preventive measures Safety inspection reports GOALS WHILE CONDUCTING A JHA Previous JHAs What can go wrong Existing work procedures What are the consequences ? Equipment manuals How could the hazard arise ? Preventive /corrective maintenance What are the other contributing factors ? records How likely is that hazard will occur ? HIGH RISK BEHAVIOURS TIPS Working at evaluation , no matter what job is Write safe job procedure Lifting , lowering , pushing , pulling and other manual handling operations Hire professionals to conduct JHA Improve the JHA process by taking a team Other working above or below the work area approach Use of bridge cranes man lifts , or other heavy equipment RISK ASSESSMENT AND MANAGEEMNT Working on or near energized equipment /components SAFETY MANUAL Working alone or in isolated workplaces Operating vehicles  HOW TO ASSESS THE RISK Working within a confined space or under temp  The risk score is determined by extremes multiplying the consequence and likelihood scores you have recorded for RISK ANALYSIS each hazard Risk = probability*severity  To assess the risk associated with JHA FORMAT hazards you have identified, ask the following questions: JHA includes three columns:
  • 30. How likely is the hazard to cause harm Everyone is different. A hazard may also to someone? pose more risk to some people more than others because of differences in physical strength, experience, training  What is the worst possible damage the etc. hazard could cause in terms of human  suffering and cost if you don't resolve the problem?  How many people are exposed to the risk? Sometimes it may be the amount of time workers spend on an activity that creates the safety risk, rather than the nature of the work task itself. Everyone is different. A hazard may also pose more risk to some people more than others because of differences in physical strength, experience, training etc.  HOW TO MANAGE THE RISK  The risk score is determined by multiplying the consequence and likelihood scores you have recorded for each hazard  To assess the risk associated with hazards you have identified, ask the following questions:  How likely is the hazard to cause harm to someone?  What is the worst possible damage the hazard could cause in terms of human suffering and cost if you don't resolve the problem?  How many people are exposed to the risk? Sometimes it may be the amount of time workers spend on an activity that creates the safety risk, rather than the nature of the work task itself.
  • 31. THE END THANK YOU PLEASE GIVE YOUR FEEDBACK : yawarhassankhan@hotmail.com 03442271438