1. FLAT KNITTING MACHINE

2. CONTENTS
Flat Knitting Section.
Machine Specification, Features of
Flat Knitting, Collar type, Collar
Parts, Ply Resultant count
Flat knitting is a method for producing knitted fabrics in
which the work is turned periodically, i.e., the fabric is
worked with alternating sides facing the knitter. A "Flat"
or Vee Bed knitting machine consists of 2 flat needle
beds arranged in an upside-down "V" formation.

3. SHIMA SHEIKI
Features of flat:
 Flat knitting machine has two stationary needle beds.
 Latch needles are used.
 Angular cams of a bi-directional cam system is used.
 The cam system is attached to the underside of a
carriage, which with its selected yarn carriers.
 The carriage traverses in a reciprocating manner across
the machine width.
 There is a separate cam system for each needle bed.
 The two cam systems are linked together by a bridge,
which passes across from one needle bed to the other.
 Normally machine gauge is 3 to 18 needles per inch and
machine width up to 79 inches.
Specification:
 Brand Name: SHIMA SHEIKI
 Origin: JAPAN
 Model: M-100
 Bed Length: 102 inch
 Feeder: 6
 Gauge: 14
 Head: 2
 Type: Fully Automatic Flat Knitting Machine

4. COLLAR TYPE
Collar Type:
 Solid
 Stripe
 2 part
 1×1 Rib
 2×1 Rib
 Scolap
 Ambush
Types of Yarn Used:
 Combed
 Carded
 Melange
 Polyester
 Dyed

5. DIFFERENT PARTS NAME OF COLLAR:

6. PASSAGE DIAGRAM OF YARN IN FLAT
KNITTING MACHINE:
1.Package
2.Tensioner
3.Guide side tensioner
4.Yarn Breakage detector
5.Feeding
Dimension of Collar:
Size Length Width
Small 29-30cm 8-9cm
Medium 41-42cm 8-9cm
Large 48-53cm 8-10cm
Collar, cuff & Bottom:
Cuff: The Length of cuff is smaller than
Bottom
Bottom: The Length of Bottom is Larger than
Collar & cuff

7. YARN FEEDING MECHANISM:
4 Parts are taking part in Yarn changing
mechanism
• Feeder
• Solinoid
• Hook
• Spring

8. FEEDER:

9. YARN FEEDING MECHANISM:
Hook:
Hook is the parts through which comes in
contact of feeder. This really works by
spring & solenoid .
Solenoid:
Solenoid is the main things to give
selection to the feeder. When solenoid
gets magnetize then the spring goes up,
hooks comes down & feeder gets the
selection
Spring:
When spring get in upper position then
the hook comes down & Feeder is
selected

10. CAM AND MOTOR FOR CAM DRIVING

11. HOOK AND MEGNATE

12. LOW AND HIGH BUTT NEEDLE

13. DESIGN FOR KNIT FABRIC
Pointy Interlock
S.L 28 28 27.5 27.5
count 75D/72F+40D 75D/72F+40D 28/1 VISCOSE 28/1 VISCOSE
K M M K
M K M K
K M K M
M K K MCAM
DIAL
CYLINDER

14. DOUBLE FACE JERSEY
S.L 14.5 14.5 14.5 14.5 14.5 14.5 11.5 14.5 14.5 14.5 14.5 14.5 11.5
Count
26/1
MEL
1%
26/1
MEL
1%
26/1
MEL
1%
26/1
MEL
1%
26/1
MEL
1%
26/1
MEL
1%
50D/3
6F
26/1
MEL
15%
26/1
MEL
15%
26/1
MEL
15%
26/1
MEL
15%
26/1
MEL
15%
50D/3
6F
Dial
M K M K M M M K M K M K T
M K M K M T M K M K M K M
Cyl
K M K M K T K M K M K M M
K M K M K M K M K M K M T

15. AMBUSH DESIGN
S.L 32 16
Count
Dial
K K K K K K M M M M
K K K K K K M M M M
Cyl
K K K K K K K K K K
K K K K K K K K K K
BUTT 1 BUTT 0 BUT

16. WAFFLE (RIB GATTING)
S.L 28 30
Cou
nt 30/1 D/Y
TWISTING
(40+40) D/Y
Dial
K K K K K T T T
K K K K K T T T
Cyl
K T T T K K K K
K T T T K K K K
NEE
DL
DESI
GN
1 2 X X 1 2 X X 1 2 X X 1 2
X X 1 2 X X 1 2 X X 1 2 X X 1 2

17. 2X1 L-RIB
DIA
L
BUT
T 2 BUTT
NEE
DLE
DESI
GN
1 . 2 . 1 . 2 . 1 . 2
11 X 11 X 11 X 2 3 X
CYL
BUT 3 BUTT
S.L
Count
Dial
K K
K K
Cyl
K K
T K
K T

18. 1X1 RIB POINTEL
S.
L
C
o
u
nt
Di
al
K K K K K K K K K K K K K K K K K K K K
K K K K K K K K K K K K K K K K K K K K
Cy
l
K K K K K K K K K K K K K K K K K K K K
K K T K K K K K K K K K K K K K K K K K
T K K T T K K K K K K K K K K K K K K K
NEE
DLE
DESI
GN
1 . 2 . 1 . 2 . 1 . 2 . 1 . 2
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 2 1 1 1 1 1 1

19. WAFFLE DESIGN
S.L 54 32 54 32 54 32 54 32
Count 30/1
CTN
30/1
CVC(6
0/40)
30/1
CTN
30/1
CVC(6
0/40)
30/1
CTN
30/1
CVC(6
0/40)
30/1
CTN
30/1
CVC(6
0/40)
Dial
M K M K T K T K
T K T K M K M K
Cyl K M K M K M K M
NEEDLE
DESIGN
1 1 . 2 2 . 1 1 . 2 2 . 1 1 . 2 2
1 X 1 X 1 X 1 X 1 X 1 X

20. WAFFLE DESIGN
S.L
Co
unt
Dia
l
K M K M K M K M K M K M K T K T K T K T K T K T
K T K T K T K T K T K T K M K M K M K M K M K M
Cyl
T K T K T K T K T K T K M K M K M K M K M K M K
M K M K M K M K M K M K T K T K T K T K T K T K

21. 5X1 RIB
S.L
Count
Dial
k
k
Cyl
k
k
NEE
DLE
DES
IGN
DIA
L
X X X X 1 2 X X X X 1 2 X X X X
CYL 1 2 1 2 1 X 1 2 1 2 1 X 1 2 1 2 1

22. TECHNOLOGY OF KNITTING MACHINE(LATEST)

23. CAM OF TERROT FLEECE MACHINE

24. SPECIAL CARE FOR FLEECE
1. Polyester Floating problem
2. Brush pilling problem
3. Sinker and needle mark problem in case of Sueding and Brush .

25. POLYESTER FABRIC
1. Patta problem for different in Texturisation.
2. Tension adjust of all feeder.
3. Loop / Picking problem.
4. Sharp edge of Metal causes the floating of Filament 75D/72 F .
5. Same date polyester use at a time in a machine.