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AAPNMiami2010
Earth-friendly sportswear from a company you can believe in.
Anvil Sustainable Manufacturing
                                                 Anvil’s Mission Statement:
•Anvil is a vertically integrated manufacturer
                                                 •Constant innovation
 from textile knitting                           •Excellence in customer service
                                                 •Outstanding products at
•We manufacture under our own labels and           affordable prices
                                                 •Social responsibility
 for private label                               •Fiscal soundness
                                                 •Environmental stewardship
•We recognize that our operations have an
 effect on the local, regional and global environments and
all its stakeholders. As a consequence of this, we are
committed to environmentally sustainable growth and
socially responsible principles.

•We’ve been around for over a century and we believe that
the only way to ensure we’re still here for another 100 years
is by managing our resources wisely
Anvil Corporate Responsibility Goals
… making a difference one t-shirt at a time




Environment     Social          Product         Economic           Innovation
• Our Goal is   • Our Goal is   • Our Goal is   • Our Goal is      • Our Goal is to
  to reduce       to Promote      to make         to                 continuously
  the impact      Employee        earth-          demonstrate        innovate and
                                                                     educate our
  we have on      Wellbeing       friendly        a valuable         customers and
  the             and Change      products        ROI from           consumers
  environment    Communities                      our activities



                                                                                      3
Policies

Mission Statement
Guiding Principles
Vendor Guidelines and Best Practices
Restricted Substance Lists
Environmentally Preferable Purchasing Program
What is an environmentally
preferable product?
A product that has a lesser    Purchasing
or reduced negative            Environmentally Preferable Purchasing
effect on human health         (EPP)
and the environment
                               •Anvil gives preference to environmentally friendly
when compared to               products whose quality, function, and cost are equal
competing products that        or superior to more traditional products.
serve the same purpose         •Anvil is committed to actions designed to conserve
(this comparison may           natural resources and protect the environment, and
consider raw materials         will continue to implement those actions whenever
acquisition, production,       possible and economically feasible.
                               •Anvil favors suppliers that provide environmentally
manufacturing, packaging,
                               friendly products, systems, technology and services
distribution, reuse,           or suppliers that are environmentally sensitive in
operation, maintenance,        their daily operations or have established
and disposal of the product)   environmental management programs as well.
Product Life Cycle Comparison



                    Product Development and
                         Raw Materials
  • Designing sustainability into a product from inception can lead to both product
    innovation and cost savings
  • By conducting product life cycle assessments, you can evaluate opportunities
    for savings
  • Do you know where do your raw materials come from? Why is this
    recommended?
       – Risk assessment
       – Suppliers that care about their product’s integrity are more likely to care about
         quality, delivery times, etc.
Anvil Sustainable Manufacturing
Anvil’s Textile Plant (recently WRAPe certified)
represents the largest source of our emissions

Why does this matter? Carbon = Energy = Cost

What have we done about it?
  •Use Biomass boiler for steam generation
  •Use steam generated as by product from electrical cogeneration plant
  •Recover heat from waste water
  •Use low liquor ratio dye machines
  •Reuse cooling water from jets as process water
  •Recycle 80% of our solid waste
  •Modified dye processes to reduce water consumption
  •Modified dye processes to reduce temperature levels
  •Installed automatic moisture control on dryers to reduce steam consumption
  •Installed automatic shut off valves and pressure reducing valves on pads to lower water
  consumption


What are our results?
  •We have saved over $900,000 in savings per annum (conservatively)
Dyes, Chemicals, Sundry
       Suppliers
• Work with your suppliers to improve
  environmental profile of materials
• Review your processes for
  opportunities to reduce or reuse
• Check compliance with applicable
  restricted substance list(s) and
  evolving laws in both the country of
  manufacture and sale
Cut & Sew Operations
• Improve material utilization
• Recycling saves money and eliminates
  waste
   –    printing cartridges
   –   sewing needles
   –   cutting knives
   –   plastic thread cones
   –   fabric waste
   –   plastic bags
   –   plastic wrap from fabric
   –   cartons
• Conduct regular energy audits
   – Turn on/off A/C units 30 minutes after we
     start and 30 minutes before we close
Packaging

• Evaluate opportunities in case
size, container size, packaging
material
• Evaluate opportunities for
recycled content in packaging
Transportation &
        Logistics
• Reduce your transportation
footprint and realize immediate
savings
   -Evaluate new shipping routes
   and alternate forms of
   transportation/transportation
   providers (e.g., match up in and
   out bound containers, evaluate
   new ports of entry, use rail, etc.)
How Sustainability can
  Benefit your Business
• Opportunity to align with your customer’s
  philosophy
• Distinct market position, brand
  differentiation
• Risk management
• Sustainable business model –
  sustainability can reveal real cost savings
• It’s the right thing to do!

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Conti presentation May 2010 AAPN

  • 1. AAPNMiami2010 Earth-friendly sportswear from a company you can believe in.
  • 2. Anvil Sustainable Manufacturing Anvil’s Mission Statement: •Anvil is a vertically integrated manufacturer •Constant innovation from textile knitting •Excellence in customer service •Outstanding products at •We manufacture under our own labels and affordable prices •Social responsibility for private label •Fiscal soundness •Environmental stewardship •We recognize that our operations have an effect on the local, regional and global environments and all its stakeholders. As a consequence of this, we are committed to environmentally sustainable growth and socially responsible principles. •We’ve been around for over a century and we believe that the only way to ensure we’re still here for another 100 years is by managing our resources wisely
  • 3. Anvil Corporate Responsibility Goals … making a difference one t-shirt at a time Environment Social Product Economic Innovation • Our Goal is • Our Goal is • Our Goal is • Our Goal is • Our Goal is to to reduce to Promote to make to continuously the impact Employee earth- demonstrate innovate and educate our we have on Wellbeing friendly a valuable customers and the and Change products ROI from consumers environment Communities our activities 3
  • 4. Policies Mission Statement Guiding Principles Vendor Guidelines and Best Practices Restricted Substance Lists Environmentally Preferable Purchasing Program
  • 5. What is an environmentally preferable product? A product that has a lesser Purchasing or reduced negative Environmentally Preferable Purchasing effect on human health (EPP) and the environment •Anvil gives preference to environmentally friendly when compared to products whose quality, function, and cost are equal competing products that or superior to more traditional products. serve the same purpose •Anvil is committed to actions designed to conserve (this comparison may natural resources and protect the environment, and consider raw materials will continue to implement those actions whenever acquisition, production, possible and economically feasible. •Anvil favors suppliers that provide environmentally manufacturing, packaging, friendly products, systems, technology and services distribution, reuse, or suppliers that are environmentally sensitive in operation, maintenance, their daily operations or have established and disposal of the product) environmental management programs as well.
  • 6. Product Life Cycle Comparison Product Development and Raw Materials • Designing sustainability into a product from inception can lead to both product innovation and cost savings • By conducting product life cycle assessments, you can evaluate opportunities for savings • Do you know where do your raw materials come from? Why is this recommended? – Risk assessment – Suppliers that care about their product’s integrity are more likely to care about quality, delivery times, etc.
  • 7. Anvil Sustainable Manufacturing Anvil’s Textile Plant (recently WRAPe certified) represents the largest source of our emissions Why does this matter? Carbon = Energy = Cost What have we done about it? •Use Biomass boiler for steam generation •Use steam generated as by product from electrical cogeneration plant •Recover heat from waste water •Use low liquor ratio dye machines •Reuse cooling water from jets as process water •Recycle 80% of our solid waste •Modified dye processes to reduce water consumption •Modified dye processes to reduce temperature levels •Installed automatic moisture control on dryers to reduce steam consumption •Installed automatic shut off valves and pressure reducing valves on pads to lower water consumption What are our results? •We have saved over $900,000 in savings per annum (conservatively)
  • 8. Dyes, Chemicals, Sundry Suppliers • Work with your suppliers to improve environmental profile of materials • Review your processes for opportunities to reduce or reuse • Check compliance with applicable restricted substance list(s) and evolving laws in both the country of manufacture and sale
  • 9. Cut & Sew Operations • Improve material utilization • Recycling saves money and eliminates waste – printing cartridges – sewing needles – cutting knives – plastic thread cones – fabric waste – plastic bags – plastic wrap from fabric – cartons • Conduct regular energy audits – Turn on/off A/C units 30 minutes after we start and 30 minutes before we close
  • 10. Packaging • Evaluate opportunities in case size, container size, packaging material • Evaluate opportunities for recycled content in packaging
  • 11. Transportation & Logistics • Reduce your transportation footprint and realize immediate savings -Evaluate new shipping routes and alternate forms of transportation/transportation providers (e.g., match up in and out bound containers, evaluate new ports of entry, use rail, etc.)
  • 12. How Sustainability can Benefit your Business • Opportunity to align with your customer’s philosophy • Distinct market position, brand differentiation • Risk management • Sustainable business model – sustainability can reveal real cost savings • It’s the right thing to do!