This presentation discusses the creation of a template design for Oil Extraction in Alberta using the Steam Assisted Gravity Drain process. It starts from a number of incremental designs across dissimilar systems, a broad vision, the decision to use AVEVA technology and deployment of the design tools. During this period the 3D platform moved from AVEVA PDMS to AVEVA E3D, requiring an appropriate adjustment. It also touches on the future growth. Presented by: Simon Spurrier—Amec Foster Wheeler Discover how AVEVA can transform your business today www.aveva.com

2. © Amec Foster Wheeler 2017.

3. © Amec Foster Wheeler 2017.
Template Design for SAGD
Simon Spurrier
1 February 2017

4. Template Design for SAGD
Contents
1. Amec Foster Wheeler
2. Engineering
3. Design
4. Vision
5. Translation
6. Future
© Amec Foster Wheeler 2016.4

5. Who we are
Connected Excellence
5

6. Business services overview
Asset lifecycle capabilities
Well positioned across the life cycle of our customers’ assets, upstream, midstream and downstream
Amec Foster Wheeler FOCUS
• Prefeasibility studies
• Feasibility studies
• FEED
• Execution planning
• Technical &
environmental
consulting,
permitting
• Engineering Procurement Construction
Management (EPCM)
• Engineering Procurement Construction (EPC)
• Detailed design
• Project management
• Construction management
• (Selective) Construction and fabrication
• Supply chain management /procurement
• Project controls
• Factory acceptance test
• Pressure testing
• Safety system check
• Equipment checks
• Plant and start-up
assistance
• Mechanical completion
• System commissioning
• Operation & Maintenance (O&M)
• Retrofits and upgrades
• Operations optimisation
• Maintenance strategies
• Lifetime expansions
• Operational readiness reviews
• Operator training
• Regulatory upgrades
• Programme/project management
• Engineering
• Planning
• Technical support
• Structural analysis
• Tailings management and
reclamation engineering
(in Mining market)
O&M support
Brownfield Projects
Greenfield Projects
Front End
Consultancy
Late Life Management
Environmental Services
Consulting &
Front End
Execution /
Design & Construction
Hook-Up &
Commissioning
Asset Management Decommissioning
& Reclamation
6

7. Where we are
Canada
7
Amec Foster Wheeler offers fully
integrated EPC/EPCM services including
consulting, project management,
engineering and construction solutions.
► Involvement in virtually every major Oil
Sands project in Western Canada
► Global Supply Chain
► Greenfield, Brownfield
► Optimization Studies
Conceptual Feasibility FEED EPC
Commissioning
& Start-up
Operations
Upstream --- Midstream --- Downstream
Upstream
Mineable, In Situ, Gas, LNG / Offshore
Facilities, Tailings Management, Asset
Management
Midstream
Environment & Infrastructure, Pipeline
Engineering, Pipeline Facilities, Storage /
Terminals, Asset Management
Downstream
Refining, Refinery / Petrochemical
Integration, Chemicals, Gas Monetization,
Heavy Oil Upgrading
Power & Utilities
Cogen, Gasified Power, Wind, Solar,
Transmission & Distribution
Environment & Infrastructure
Stakeholder Engagement, Environmental
Permitting & Regulatory Support,
Geotechnical, Remediation
150 +
years of history
operating in Canada
5000 +
people across
Canada

8. Template Design for SAGD
Process – SAGD / In-Situ
© Amec Foster Wheeler 2016.8

9. Template Design for SAGD
Importance
© Amec Foster Wheeler 2017.9

10. ► Surface impact similar to
conventional oil and gas
► Well pad surface disturbance
less than 10% since 1 well pad
can have multiple wells
► 90% of water used during
extraction is recycled
► Improved steam oil ratio
► SAGD emissions .06 tonnes of
CO2 per barrel
► (18.74 grams C02 per
megajoule)
© Amec Foster Wheeler 2017.10
Template Design for SAGD
Environment

11. 11
► 8 Major CPF projects executed, template
designs employed
► 64 Well Pads, (478 well pairs)
► 95% Modularized
► 10 Cogeneration Facilities
► >110 km gathering lines at a maximum
diameter of 36”
► >350 Brownfield SAGD projects
► Numerous source water wells, source water
pipelines and inlet fuel gas pipelines completed
► Direct experience all proven In-Situ
technologies
► Continuous improvement designs through
templates and D1BM to decrease capital
costs.
► Best in Class capital cost efficiencies
Amec Foster Wheeler
In Situ Experience
• 400+ people
experienced in In
Situ Projects
• Multiple execution
models
Expertise
• Seamless
integrated systems
and tools
• Offering varied
modeling platforms
Systems
• Common template
designs for CPFs
and Well Pads
• Estimation
benchmarking
Designs
• Proprietary
technologies
• Established
relationships with
technology
providers
Innovation

12. Amec Foster Wheeler Design for Southern Pacific on STP-McKay
© Amec Foster Wheeler 2017.12
Template Design for SAGD
Typical Plant

13. Template Design for SAGD
P&ID – Well Head
© Amec Foster Wheeler 2017.13

14. Template Design for SAGD
Well Pad 101-P1 Right Well Head; 1st Well Pad
© Amec Foster Wheeler 2017.14

15. Template Design for SAGD
Well Pad 101-S1 Left Well Head; 1st Well Pad
© Amec Foster Wheeler 2017.15

16. What we had:
► Existing data poorly organized
► Dumb P&IDs with poor consistency
► 3D model with a lot of overlap and poor integrity
► Limited office experience with AVEVA tools
What we wanted:
► Structured data for repeatability
► Consistent P&IDs
► Well structured aligned 3D model for repeatability
► Improved office capability with AVEVA tools
© Amec Foster Wheeler 2017.16
Template Design for SAGD
Status

17. Template Design for SAGD
Well Pad Standardized Design Methodology
17
Single design ‘Well head’ structural
support frame for all Well head
configuration.
Three ‘Well head’ module configurations:
- PM1 Steam
- PM2 Steam / Producer
- PM3 Producer / Producer
Three ‘Central Rack’ module
configurations:
- PM4 Rack Main A
- PM5 Rack Main B
- PM6 Rack Loop
Block 1: Six element (less pumps),
repeatable production arrangement;
Copied six times for the regulatory
Well Pad plot plan
Block 2: Three element,
repeatable Steaming
arrangement designed to be
inserted between production
arrangements; Copied twice for
the sample Well Pad
Single design ‘Well head’ production
Piping for all producer systems.
Design can be ‘flipped’ to support
wells on Left-hand or Right-hand of
Well head Rack

18. Template Design for SAGD
Well Pad Replicated Design and Execution
18
Standardized Repeatable Building
Blocks 1& 2
PM 6
PM 5
PM1
PM 3
PM 2
PM 4Standardized Pipe Rack Modules
Types 1-6
Type Qty Shipping Size
PM1-Well Head
Steam
4 2.1 W x 2.4 H x 13.3 L *
PM2-Well Head
Steam/Product
12 2.1 W x 2.4 H x 13.3 L *
PM3-Well Head
Product/Product
12 2.1 W x 2.4 H x 13.3 L *
PM4-Rack Main A 6 3.3 W x 2.5 H x 24.9 L **
PM5-Rack Main B 2 3.3 W x 2.5 H x 7.5 L **
PM6- Rack Loop 6 6.2 W x 1.2 H x 8 L †

19. 19
Template Design for SAGD
Opportunity for D1BM

20. Integrated Engineering Systems (IES)
With The AVEVA Suite
MasterTagRegister
AVEVA
Schematic Model
Manager
Hosting area for all
P&ID data
AVEVA 3D
Schematic
Integrator
Compare/updateline
data equipment tags
AVEVA
Engineering
Tags
Add process
conditions to
all lines
Add process
data for all
equipment
Add process
data for all
instruments
Add mechanical
data for all
equipment
Create equipment,
line to and from
connections, add all
in line components
route lines, route
cables, route tray,
add steel
Clash check,
Datacon check,
Laser model
interface,
Multi discipline
supports,
Status Reports
Develop all pipe
specifications
Generate Review
and Review
Share models
AVEVA
Review Share
AVEVA
Review
AVEVA
Electrical
Add all equipment &
cables
AVEVA
Instruments
Add all equipment &
cables
Upload P&ID data
via XML transfer
Process
data sheets
Mechanical
data sheets
Process Inst
data sheets
Process
line list
Equipment
list
Valve
schedule
SP & TP
schedules
Alarm & Trip
schedules
Document
Management
Document Management
Document
Management
AIH
AIH
AIH
AIH Jobcard
Jobcard
Procurement
Procurement
AIH
Design
collaboration
3rd party
distribution
Design reviews
Hazop/HAZID
animations
construction
sequences
Shared
Wiring Manager
To AVEVA Inst
To AVEVA Elec
From AVEVA Eng
From AVEVA Eng
Equipment / Package No.
Line No.
Valve No.
Instrument No.
SP No.
TP No.
TP No.
From
Piping
All
Tags
Issue P&ID
Tag No.
Loops
SP No.
Equipment / Package No.
Line No.
Valve No.
Instrument No.
All Tags
Transfer pipe spec
Cables &
equip no’s
Drawing, Line nos,
Line from, Line to,
Valves, Instruments,
SP Items, TPS,
Equipment,
Packages,
Off sheet
connectors
Process
Data
Vendor
Data
Process line
conditions
All Tags
Equipment
Tags
MTOs:
Steel
Concrete
Arch
MTOs:
Pipe
Valve
Fittings
Supports
Layouts
Details
Piping ISOs
Pipe support
details
MTOs:
Equipment
Nozzles
Ductwork
Chutework
Supports
Layouts
Details
Nozzle Schedules
Ductwork ISOs
Chutework ISOs
All Tags
3D
Models
Piping
Catalogue
Equipment No.
Cable No.
All other electrical tagged items
Equipment No.
Cable No.
All other instrument tagged items
Cable lengths
Vendor data
Process data
Datasheet / schedules
Instrument MTO
Datasheets
Cable schedules
I/O schedules
Loop diagrams
JB term diagrams
Pneumatic hook-ups
Panel terminations
Equipment
tags
All Tags
All Tags Equipment
tags
Layouts
Details
Layouts
Details
Diagrams
Trace Heating ISOs
Cable Routing
Tray ISOs
Cause & Effects
Escape route &
hazardous
area dwgs
Legend
Manual transfer File transfer
Integrated
data link
Deliverable
transfer
AIH – Asset
Information Hub
AVEVA P&ID
Develop P&ID
adding all tagged
items, equipment,
packages, nozzles,
line from
connections, line to
connections, in line
components, off
sheet connectors
Document Management
Procurement
MTOs:
Trays
Cables
Lighting
Generate
deliverables
Equipment Piping Structural
Electrical &
Instrumentation
Tech Safety
AVEVA E3D
Draw
AIH
AVEVA
Catalogue
Paragon
Compare/Update
Compare/Update
AVEVA ERM
Catalogue
Manager
AIH
Gateway
AVEVA
E3D Model
AVEVA
E3D Draw or
AutoCAD
Electrical
Instruments
Process
Block diagrams
Single line diagrams
Interconnect diagrams
Label engraving and
mounting details
Block diagrams
Label details
Fabrication
diagrams
Cause & effects
F&G layouts
PFDs/UFDs
Doc No: PDV-WKF-100006 Rev0

21. ► Leverage off of Global
experience
► Aberdeen
► Vancouver
► Saskatoon
► Houston
► Redraw P&IDs in Jakarta
► Remodel 3D using PDMS in
Jakarta
► Extensive training for Calgary
© Amec Foster Wheeler 2017.21
Template Design for SAGD
Action Plan

22. Preliminary assumption of requirements in the
absence of reservoir constraints are as follows:
► 650 bbl/day average Well production
► 12 well pairs / pad
► ~8,000 bbl/day average production / pad
► 5 Well Pads
► ~ 40,000 bbl/day total production
22
Template Design for SAGD
Well Pad Sizing – example case

23. ► Being used on multiple projects
► Cost saving during downturn
► Better P&IDs though still in
progress
► Much better 3D model
► Migrated to E3D
► Extensive use of CWP to support:
► Model re-use
► More Certainty with Cost estimating
► Data/model Integration
► Used by Technical Safety
© Amec Foster Wheeler 2017.23
Template Design for SAGD
Results

24. Template Design for SAGD
Opportunity for Repeatability
© Amec Foster Wheeler 2017.24

25. Template Design for SAGD
Modularisation
© Amec Foster Wheeler 2017.25

26. © Amec Foster Wheeler 2017.26
Gas Dispersion Modeling
Results in 3D Model

27. © Amec Foster Wheeler 2017.27
Explosion
Results in 3D Model

28. Template Design for SAGD
Future
► Closer alignment with Global Seed Project
► Interface to Maintenance and Operations
► Potential areas for improvement
► P&IDs
► Instrumentation
► Electrical
► Tag management
► Data/model Integration
© Amec Foster Wheeler 2017.28

29. © Amec Foster Wheeler 2017.29
? Click here to contact the team today!
avevaworld.com
@aveva
/aveva

30. Further Information:
30
Simon Spurrier
Engineering Systems Manager
Amec Foster Wheeler
Oil & Gas Americas
T: +1 403 298 4649
E: simon.spurrier@amecfw.com
www.amecfw.com