NOMAN Weaving Mills Ltd Information & Presentation

1. PRESENTATION
ON INDUSTRIAL VISIT OF NOMAN TEXTILE MILLS LTD

2. Presentation at a glance
Introduction
Manpower
management
Machine
Description
Research &
Development
Production
Planning ,
Sequence &
Operation
Quality
Assurance
System
Maintenance
Factory
Compliance
Buyers Of
The Product
Utility
Service
conclusion

3. NOMAN WEAVING MILLS LIMITED
General Information About Noman Weaving Mills Ltd-
Name Of the factory: Noman weavings Mills Ltd
Location : Mawna, Sreepur, Gazipur
Business Type:100% Export Woven factory
Status: Private Ltd. Company

4. Production Floor:
(a) Airjet floor : 47581 sft
(b) sizing shed : 44762 sft
(c) Sectional Warping : 18036 sft
(d) picanol floor : 11620 sft
No Of Machine :
(a) Toyota air Jet loom : 128 pcs
(b) Picanol Loom : 40 pcs
Production Capacity :
(a) Toyota Air Jet Loom : 45000 Mtr
(b) Picanol loom : 9000 Mtr
Total Production : 54000 Mtr
Per Month Production : 140400 Mtr

5. Organogram:

6. Layout Plan Of Noman weaving Mills Ltd-

7. MACHINE DESCRIPTION:
LOOM#01
Air Jet Loom
Machine Specification
 Name of the Machine: Toyota
 Brand: Toyota JAT 710
 Origin: Japan
 RPM: 800
 Shedding: Tappet & Dobby
 Weft Insertion: By Air
 Operating System: Computerized

8. Loom#02
Machine Specification
 Name of the M/C: Picanol
 #Optimax
#Gamma
 Origin: Belgium
 RPM:
#Optimax: 650
#Gamma : 8R-500
 Shedding System: Tappet & Dobby

9. Picanol Optimax
Picanol Gamma

10. R & D Department
Sample Analysis:
 Fabric construction analysis from given sample
 Identify the fabric type e.g yarn dyed or Grey
 Identify the weave structure of sample
 Find out yarn count , EPI, PPI etc
 Measured the yarn consumptions according to the order quality
 Make warp & Weft pattern

11. Sequence Of Operation

12. Warping
Purposes
 Construction of a beam warp yarn
 Finding Of thin , weak place, large
knots & modify
 Uniformity & yarn tension
 Finding long length of warp yarn
Machine Specification
 Name Of the M/C: Benninger
 Name Of Origin: Switzerland
 Creel Capacity: 1224
 RPM: 750
 Beam Width: 2400 mm

13. Figure: Warping Machine

14. Sizing
Purposes
 Improve the Weaving ability of
warp yarn
 Maintain good fabric quality by
reducing hairiness, weakness
 Increasing the strength &
smoothness of yarn
 Increase the elasticity
 Remove the projectile fibers
Machine Specification
 Machine Name: Menninger
 Origin: Switzerland
 Cylinder: 14
 R.P.M: 160 Max
 Lease Rod: 29
 Beam Capacity: 32
 Cylinder Temperature: 145 degree

15. Figure: Sizing Machine Diagram
Sizing Ingredients Used: Glysofill Soft, Kollatex,Penetrose, Elastex,
Tape, PVA, Starch

16. Weaving:
Two sets of yarn interlacement which are weft yarn & warp
yarn
Primary Motion:
 Shedding
 Picking
 Beating
Secondary Motion:
 Let off
 Take up
Tertiary Motion:
Wrap stop motion, Weft stop motion, Break motion, Warp protection motion etc.

17. Quality Assurance System
Objects Of Quality Control:
 Specification test
 Raw materials control
 Process Control
 Process Development
 Product Testing
 Research
Finish Fabric inspection:
 Four point system is used

18. Products Of NOMAN WEAVINGS MILLS Ltd
 Poplin
 Voile
 Matt
 Canvas
 Oxford
 Stripe Fabrics
 Check Fabrics
 Five ends satin

19. Buyers & Exporting Countries:
 IKEA
 H&M
 Spring Field
 Tesco
 Wal-Mart
 VF-Asia
Exporting Countries:
 European Countries
 USA
 Canada

20. Utility:
It is complete department. It’s purpose is to deals with air, gas,
electricity, required for the factory to run the production &
facilities the all power related factors
Some sections are-
 Power Plant ( Capacity- 5.15 MW)
 Boiler (Fire Tube -02)
 Chiller/Compressor/Humidifier/ AC plant

21. Factory Compliance
 No child labor
 No forced labor
 Transport facilities for worker
 Hours of work
 Canteen Service
 Weekly holidays
 Annual leave
 First aid box
 Maternity protection
 Environment Developer

22. Thank You