GEBEL & Biorem is a leading clean technology company that designs, manufactures and distributes a comprehensive line of high-efficiency air emissions control systems used to eliminate odours, volatile organic compounds (VOCs), and hazardous air pollutants (HAPs) Our Biological odour control systems are widly used in sewage treatment plant odour control, pump station odour control, industrial wastewater and Waste applications. GEBEL & Biorem also offers Biogas Conditioning technologies specialising in biological treatment of Hydrogen Sulfide.
1. Solutions from the water & wastewater experts
Biological Odour Management
02 8705 0205 | www.gebel.com.au
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Agenda
• Nature and Detection of Odours
• Conventional Treatments
• Biological Treatments of
Odour-BF and BTF
• Biotechnology Advancements in
Odour Control
• Current Performance Capabilities
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About Biorem
• In business for 18 years
• Offices in Canada, US and China
• 60 employees – dedicated to air
emissions
• 650 Systems Installed
(250/400 large/small)
• North American leader in:
- Applied technology
- Continued research
- Installed base
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Nth America Large Systems
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Worldwide Installations
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Odour Other Emissions
• Odour Sources
- Hydrogen Sulphide
- Organic Sulphur Compounds
DMS, DMDS, MM, other
- VOCs
Amines, BTEX, Ketones, Aldehydes, Aliphatics
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Treatment Options
Advantages
Disadvantages
Chemical
Scrubbers
Low
Capital
Cost
Well
Established
Opera8ng
Cost
Hazard
Corrosive,
maintenance
Ac8vated
Carbon
Small
Footprint
Low
residual
odour
High
opera8ng
cost
Limited
to
low
level
sources
Biotrickling
Filter
(Single
or
double
stage)
Small
footprint
Low
opera8ng
cost
Residual
odour
Conven8onal
Biofilter
Lowest
opera8ng
cost
Good
performance
Large
footprint
Media
life
Process
control
Biotrickling/Carbon
Suitable
for
all
condi8ons
Good
performance
Cost
of
premature
carbon
exhaus8on
Biotrickling/Advanced
Biofilter
Suitable
for
all
condi8ons
Excellent
performance
Small
footprint
Low
opera8ng
cost
Long
life
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A History of People Facilities for RD
• RD Department has five
professionals and technicians.
• We have media development
facilities and numerous BF and
BTF pilots
• These are supported by GC,
micro, and wet chemistry
laboratories
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The 1st Generation Biofilter
(Organic Media)
Yesterdays Technology!
Lateral
Piping
Air
Flow
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Organic Media Challenges
• 60 Seconds EBRT means huge
space requirement
• Organic media can quickly
decompose leading to:
- Compaction, shortened resi-
dence time, odor breakthrough
- Add more media, increases
weight and compaction
- Poor moisture control, leading
to bed dry out or patchiness
- Channeling and breakthrough
- High maintenance – media
“turning”
- Faster deterioration, odor
breakthrough, failure
• High maintenance, frequent
media changes/turning etc.
• Poor performance- odour
complaints
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FirstPERMANENTInorganicMediain1999
• Long lasting (10 Year)
• Low pressure drop (1”-2”)
• High Surface Area
• No Decomposition
• No Degradation
• Low Volume (1/4!)
• Small Footprint (1/6)
• No Compaction
• Consistent Performance
• Hydrophilic Mineral Core
• Hydrophobic Components
• Buffers built in!
• Good Biological Env’t
• pH Neutral
• Extended Warrantee
• Performance Guarantee
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Centre Street WWTP Mt. Pleasant, SC in May 2000
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Jefferson CountyBirmingham, AL 50,000 m3
/hr
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BIOFILTAIRTM
System
Ground level
(15,000 to 800,000 m3
/hr)
Clean Air
Air flow
Strong slotted
sub floor
H2
S resistant/epoxy
coated concrete basin
BIOSORBENSTM
inorganic media
Gate entrance
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Missouri River WWTP
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Rendering Plant Odour Control
400,000 m3
/hr Covered Inorganic Media Biofilter!
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Biosorbens Permanent Media
Loudon County, VA (July 2007)
(15,000 to 800,000 m3
/hr)
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BIOSORBENS Odor Removal
Location Ocean City,
MD
Little Blue
Valley, MO
Omaha, NE
Flow (m3/hr) 5,000 30,000 35,000
H2S (ppm) 2-10 10-30 10-100
EBRT (sec) 30 30 45
Inlet o/u 14,000 2,600 4,100
Outlet o/u 620 112 110
% Removal 95.6 95.7 96.5
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% Odor Removal Efficiency
Prediction of Odor Destruction Efficiency
As a Function of EBRT(s)
60
65
70
75
80
85
90
95
100
20 25 30 35 40 45 50 55 60 65 70
Residence Time (s)
DestructionEfficiency(%)
Model Predictions Pilot data
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Development-XLD Media
FEATURES
• Specific to RSC and odor removal
• 95% Odour Removal in 20 sec EBRT
• Low Density and Pressure Drop
• Uniform size-good air flow distribution
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Biofilter Media for Removal
Species Inlet
Mid-‐Outlet
(15
Sec
EBRT)
Final
Outlet
(30
Sec
EBRT)
Parts
Per
Million Concentra/on Concentra/on %
Removal Concentra/on %
Removal
H2S 2.6 0.02 99.2% ND 99%
MM
0.26 ND 99% ND 99%
DMS
0.17 0.08 52.5% ND 99%
DMDS
0.05 0.03 39.50% ND 99%
Total
RSC
0.48 0.11 77.1% ND 99%
Odour
(D/T) 15360 974 93.7% 116 99.2%
RSC at low EBRT
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Engineered Biofilter Media for High Odour Removal
BIOREM XLD Inorganic
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Biofilter Odour Removal
OLD
90% in 60-90 seconds
1m Bed Depth
50 m3
/hr/sq m1
Odour Removal
NEW
95% in 20 seconds
2 x 2m ft bed depth
600 m3
/hr/sq m
Horizontal Flow
Odour, RSC VOC Removal
Design Criteria
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MYTILUS Biotrickling Filter
Recirculation
Air Outlet
Air Inlet
Make-Up
BTF
Bleed
off
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Biotrickling Filter Process Control
• Recirculation Rate 30 lpm/sq m
• Treated Effluent Source Water
• Nutrient only with Potable Water
• Residual Chlorine up to 1-2 ppm
• pH range of 1.5-2.0
• pH Control by Bleed Rate
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Advances in Biotrickling Technology
1. Media Selection
- Surface Area/Void Volume Relationship
2. Combined Treatment Technology
- Multi-layer media design
- Combinations with carbon and biofilters
3. High H2S Removal for Biogas
- Up to 30,000 ppm
- Oxygen deficient environment
4. VOC Design
- Biomass management with tubular media
- Sequential treatment with regenerated carbon
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MYTILUS Biotrickling Filter
Recirculation
Air Outlet
Irrigation
Air Inlet
Make-Up
BTF
Bleed
off
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Corpus Christi H2S Removal
BIOREM Technologies IncBIOREM Technologies Inc
S Y S TE M RE %
INL E T
C ON CE NT RAT IO N
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
N ov/9/07 N ov/16/07 No v/2 3/0 7 Nov/30/07
RemovalEfficiency(%)
0
30
60
90
120
150
180
210
240
270
300
InletH
2
SConcentration(PPM)
Corpus Christi H2S RemovalCorpus Christi H2S Removal
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Removal vs Residence Time
50
ppm
100
ppm
150
ppm
200
ppm
75
80
85
90
95
100
6 7 8 9 10 11 12 13 14 15
EBRT (sec)
Removalefficiency(%)
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The Final Steps
• Combined BTF/BF Technologies
• Establish VOC removal Characteristics
• Provide improved total organic (VOC) removal
• Substitute Carbon as BTF polisher
• Novel system designs catered to site needs
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BIOREM M-1:Combined BF/BTF in 2007
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LACSD - VOC Removal with XLD
%
Removal
Two
Stage
BTF
BTF/
XLD
BF
VOC
82
90
Toluene
88
97
Methyl
Mercaptan
88
94
Dimethyl
Sulphide
50
93
Odour
91
94
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Low Footprint-High Odour Removal- Low Operating Cost
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Unity Horizontal X-Flow BTF/BF
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Englewood, Florida
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Biological Air treatment Systems
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Escondido, CA100 CFM
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The Final Result
• 15 years of Technology Development has led to
- Permanent biofilter media
- EBRT reduction to 20 sec for 95% odour removal combined BF and
BTF systems that provide 95% odour removal in 30 seconds under
all operating conditions with no consumption of replacement media.
- Low level VOC removal
• Systems that are compact and vertical with small footprint and can be
below or above grade
46. Thank you for your time!
ANY QUESTIONS?
02 8705 0205 | www.gebel.com.au