Presenter: Maya Cariyappa, Aras Coming just over the horizon is the new Manufacturing Process Planning application, which supports integrated creation and management of Process Plans, MBOMs, Work Instructions and more. Come see a live demo and understand what it can do to streamline your manufacturing processes.

1. © 2016 Aras aras.com

2. Taking Manufacturing Process Planning to the
Next Level
Maya Cariyappa
© 2016 Aras aras.com

3. Agenda
 Solution Overview
▫ Challenges
▫ Aras Manufacturing Process Planning – Key Use Cases
 Demo
 Benefits
 Q&A
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4. The Challenge
 Disconnected Engineering / Manufacturing data and processes
▫ Manual MBOM authoring
▫ No EBOM / MBOM reconciliation
▫ No MBOM / Process Plan synchronization
▫ No Process Plan / Work Instruction integration
▫ Huge traceability gaps
▫ Unmanaged manufacturing data everywhere
▫ Archaic, manual authoring environments
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5. Aras Manufacturing Process Planning
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 Manufacturing Process Planning [MPP] is a new Aras application built
from the ground up to address:
▫ Integration of manufacturing data and processes in PLM
▫ Graphical Process Plan, MBOM and Work Instruction authoring
▫ EBOM / MBOM reconciliation
 Expected availability: May 2016

6. Key Use Case: Process Planning
 Version controlled Process Plans
▫ With Operations, Steps
▫ Consume Parts
▫ Utilize Resources
▫ Reference Documents, Skills, etc.
▫ Produced Parts / Assemblies
 Concurrent Work Instruction authoring
▫ Synchronize Process Plan elements with instructions
▫ Include text, media and tabular content
▫ Publish to PDF or web
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7. Key Use Case: Manufacturing BOMs
 Version controlled MBOM derived from EBOM
1. Drag & drop restructuring
2. Concurrent Process Plan and MBOM creation
3. Transaction based MBOM creation via MCO [Future]
 EBOM/MBOM reconciliation
▫ Real-time, automatic reconciliation indicators
▫ Report EBOM parts not consumed in MBOM and vice versa
▫ Account for Quantity Split, Increase, phantoms, etc.
 Plant-specific MBOMs (and Process Plans)
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8. Why create an MBOM?
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Door Assembly
Frame Assembly
Hinge
Vertical Frame
Knob
Door
Hardware Assembly
Horizontal Frame
Latch
2
2
6
EBOM
(As-Designed)
MBOM
(As-Planned)
Horizontal
Vertical Frame - Rt
3
3
3
3
Vertical Frame
Vertical Frame - Lt
Door Assembly
Frame Assembly
Door - Rt
Vertical Frame
Door Slab
Hinge
Latch
Door Slab
Hinge
Door - Lt
Knob
Pin
6
Hinge
Hinge

9. Concurrent Process Plan/MBOM
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Process Plan Door Rt
OP10 OP20
OP20
Process Plan Door Lt
OP10Hinge
Knob
Door Slab
Hinge
Latch
Door Slab
Door Rt
Door Lt
Process Plan
Consumed Parts
Process Plan Door Assembly
OP10 OP20 OP30 OP40Door Lt
Pin
Door Rt
Frame Assembly
Door Assembly
Produced Part
OP10
OP10 OP20
Process Plan Vertical Frame Lt
OP20Hinge
Vertical Frame
Hinge
Vertical Frame
Vertical Frame Rt
Vertical Frame Lt
Process Plan Vertical Frame Rt
OP10 OP20 OP30
Vertical Frame Rt
Vertical Frame Lt
Frame AssemblyProcess Plan Frame Assembly
Horizontal

10. Concurrent Process Plan/MBOM
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Horizontal
Vertical Frame - Rt
3
3
3
3
Vertical Frame
Vertical Frame - Lt
Door Assembly
Frame Assembly
Door - Rt
Vertical Frame
Door Slab
Hinge
Latch
Door Slab
Hinge
Door - Lt
Knob
Pin
6
Hinge
Hinge

11. Aras Manufacturing Process Planning
Demo
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Process Plan Tree
Work
Instruction
Workbench
Process Plan View

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MBOM
Workbench
Reconciliation
Status
MBOM View

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EBOM
Reconciliation
Status
EBOM View

16. Benefits
 Bridge the gap between engineering and manufacturing
▫ Eliminate error-prone manual processes
▫ Prevent time consuming and costly EBOM/MBOM conflicts
 Synchronize Process Plans, MBOMs and Work Instructions
▫ Start anywhere, switch between views
▫ Changes are reflected across all three views
 Preserve As-Designed to As-Planned Traceability
▫ Automatic reconciliation
▫ Manufacturing view of EBOM, Engineering view of MBOM
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