Analyzing Multi-zone completion using multilayer by IPR (PROSPER)

Arez Luqman
Arez LuqmanPetroleum Engineer à Koya University
Analyzing Multi-zone completion
using multilayer by IPR (PROSPER)
Prepared By:
Arez Luqman
Supervisor:
Sarhad Ahmed
INTRODUCTION
Many reservoirs consist of multiple pay zones, producing hydrocarbons
from such reservoirs can be a serious challenge for engineers. Considering
the well design, drilling techniques, recovery techniques and etc..
IPR is technique to analyze multiple layer, multi zone reservoirs which is
the subject of our research.
To help analyze this problems we are going to use PROSPE software
package IPR multilayer, in which helps in identifying the relationship
between Flow rate and Reservoir pressure.
2
OBJECTIVE
The Aim and objective of this study; is to analyze multi-
zone completion using Multilayer IPR within PROSPER
software package.
As well as to analyze an input data to show how to model
commingled production from multiple zones.
3
Fluid Performance (IPR)
• The Inflow Performance Relationship (IPR) describes the behavior of the well’s flowing
pressure and production rate, which is an important graph in understanding the
reservoir/well behavior and quantifying the production rate.
• Productivity index (PI) is defined as the ratio between the flow rates of a well to the draw
dawn pressure drop with in the reservoir. Symbolized by with it is abbreviation of (PI).
The commonly used term (PI) represents one point on inflow performance curve. The PI
expressed in bbl/day/Psi
of total liquid (oil + water) as:
𝑃𝐼 = 𝐽 =
𝑄 𝑜+𝑄 𝑤
𝑃 𝑅−𝑃 𝑤𝑓
Where 𝑄𝑜 = 𝑜𝑖𝑙 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒, 𝑞𝑤 = 𝑤𝑎𝑡𝑒𝑟 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒,
𝑃 𝑅 =
𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑠𝑡𝑎𝑡𝑖𝑐 𝑤𝑒𝑙𝑙 𝑏𝑜𝑟𝑒 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒,
𝑃 𝑤𝑓 =
𝑓𝑙𝑜𝑤𝑖𝑛𝑔 𝑤𝑒𝑙𝑙 𝑏𝑜𝑟𝑒 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒
4
IPR Predicting Correlations
Vogel’s Method
Standing’s Method
Fetkovich’s Method
Couto`s Method
Al Saadoon`s Method
5
Fluid Performance (VLP)
• VLP is defined as the ratio between the tubing pressure intakes (PIN) versus the amount of flow rate
(q) at the surface
Reasons behind pressure decline:
• Vertical well
• Friction
6
Multiphase-Phase Flow
• Single-phase liquid
• Bubble flow
• Mist flow
• Slug Flow
• Annular flow
Flow
Regimes
7
COMPLETION
Terms of Completion
• to meet the requested targets of production/injection rates
• to choose the simplest layout from the possibilities available for a given level of functionality
• to meet the needs of safety and respect for the environment
• to provide enough flexibility for any changes during the working life of the well
Completion Effectiveness
• Greater production
• in terms of their effectiveness over time (less work over, simpler management)
Well completion is an upstream petroleum activity whose aim is to furnish the well, once it has been drilled and cased,
with all of the equipment needed to bring the hydrocarbons to the surface, both in the case of natural flow
Completion Engineering Aims:
8
COMPLETION TYPES
Classification By Reservoir/Wellbore Interface
Classification By Mode Of Production
Classification By Completion Geometry
9
CLASSIFICATION BY RESERVOIR/WELLBORE INTERFACE 10
OPEN HOLE
COMPLETIONS
CASED HOLE
COMPLETIONS
OPEN-HOLE COMPLETION
Open-Hole
Completion
Advantages No perforating expense
Can be easily deepened and converted to a liner type completion.
With a gravel pack provides excellent sand control
Require minimum rig time on completion
there is no formation damage from cement
Full diameter of pay zone
The production casing set on top of production zone before
drilling the production formation that contains the
hydrocarbon fluids, and then after casing was cemented,
producing formation drilled .
11
OPEN-HOLE COMPLETION
Limitations:
Gas and water production difficult to control
Selective critical section in production zone for
fracturing and acidizing more difficult
May require frequent well-bore clean out
12
COMPLETION TYPES
• UNCEMENTED LINER COMPLETIONS
• CEMENTED LINER COMPLETIONS
• UNCEMENTED LINER COMPLETIONS
In some formations hydrocarbons exist in regions where the rock particles are
not bonded together and sand will move towards the well bore as well fluids
are produced. The use of an un-cemented liner (slotted or screened) acts as a
strainer stopping the flow of sand. Liners are hung off from the bottom of the
production casing
13
COMPLETION TYPES
Various types of un-cemented liner are as follows:
• Slotted Pipe
• Wire Wrapped Screens
• External Gravel Pack
• Resin Injection
14
COMPLETION TYPES
• PERFORATED CEMENTED LINER COMPLETIONS
In perforated cemented liner completions, the casing is set above the
intended productive interval, and the latter then drilled. A liner is cemented
in place which is subsequently punctured (perforated) by shaped explosive
charges
15
COMPLETION TYPES
Advantages :
• Excessive gas and water production can be controlled more easily
• Adaptable to multiple completion techniques
• Can be easily deepened
• Will control most sand
Limitations :
• Cost of casing cement and perforating for long zones .
• Well productivity is less than productivity of open-hole completion .
• No adaptable to special drilling techniques to minimize formation damage .
16
Cased-hole Completion 17
Advantages:
Excessive gas and water
production can be
controlled more easily
Adaptable to multiple
completion techniques
Can be easily deepened
Will control most sand
Limitations:
Cost of casing cement and
perforating for long zones.
Well productivity is less
than productivity of open-
hole completion .
No adaptable to special
drilling techniques to
minimize formation
damage .
the hole is drilled through the target formation(s) and production casing is run and cemented in the hole
CLASSIFICATION BY MODE OF PRODUCTION
NATURAL
FLOW
• When a hydrocarbon reservoir
can sustain flow due to its
natural pressure
ARTIFICIAL
LIFT
• Artificial lift methods are
necessary when a reservoir's
natural pressure is insufficient
to deliver liquids to surface
production facilities
18
CLASSIFICATION BY COMPLETION GEOMETRY
High production rate
Corrosive well fluids
High pressures governmental policies
19
Single zone completion
Factors leading to selection of single zone completions :
SINGLE-ZONE COMPLETION
Probability of well completion for single zone depending on
objectives from well drilling ,and that include:
Well produce through production casing
Well produce through production casing and production tubing
Well produce through production tubing
Well produce by pumping
Gas lift well
20
MULTIPLE-ZONE COMPLETION
• High producing
• Faster payout
Factors leading to selection of multiple completion :
• The requirements for well servicing/ work over operations become
more frequent .
• they are more complex and time consuming.
• there are many more potential leak paths than in a simple completion,
The main disadvantages of multiple zone completions are that:
21
MULTIPLE-ZONE COMPLETION
Numerous
configuration are
possible utilized
single and multiple
string of tubing:
Single-well with alternate
completion
Dual completion single packer,
single tubing string
Cross-over dual completion–
single string
Dual completion-parallel string-
multiple packer
Triple completion
22
WELL MODELING (PROSPER)
APPLICATIONS
OF PROSPER :
• Design and optimize the well completion
configuration including horizontal and
multilateral wells and tubing and pipelines
sizes
• Design and select the proper artificial lift
methods such as gas lift, hydraulic pump and
electrical submersible pump
• Generate IPR and VLP curves for use in
simulators such as Eclipse
• Calculate pressure losses in different locations
of well production system such as in wells,
flow lines and across chokes.
• Analyze the effect of component changes in
the production system such as tubing size,
perforation density and surface choke size in
the naturally flowing wells and GLR in the gas
lift wells .
23
INPUT DATA 24
INPUT DATA 25
RESULT AND DISSCUSION
• The well produces 36 MMscf/d .
• The upper zone produce a little roughly (20MMscf/d )
whereas the lower zone produce (16 MMscf/d.)
26
RESULT AND DISSCUSION
The gas produced by combine upper and lower completion are (36 MMscf /d ) and the upper
zone produced gas (20MMscf/d) while the lower zone produced gas (16 MMscf/d). There is no
crossflow certain under the condition . The average flow rate is (71.5 MMscf/d) that is a
combine upper and the lower layer completion (41 &30.5 MMscf/d) depend of the curve
inflow multilayer plot
27
RESULT AND DISSCUSION 28
Reference
• Agip (1996) Well completion and workover course, Agip, 2v.
• SPE 114946, New Semi-Analytical Solutions for Multilayer Reservoirs
• VogelJ.V. (1968) Inflow performance relationships for solution gas drive wells, «Journal of Petroleum
Technology», January, 83-92
• Rabia, H., 2007. well Engineering & Construction. 1st ed. Tulsa : s.n.
• Carden, R. S. & Grace, R. D., 2007. HORIZONTAL ND DIRECTIONAL DRILING. 1st ed.
Tulsa,Oklahoma: PETROSKILLS, LLC. AN OGCI COMPANY.
• Ltd., P. E., 2010. PROSPER Manual. s.l.:s.n.
• Anderson R.O. (1984) Fundamentals of the petroleum industry, Norman (OK), University of Oklahoma
Press.
29
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Analyzing Multi-zone completion using multilayer by IPR (PROSPER)

  • 1. Analyzing Multi-zone completion using multilayer by IPR (PROSPER) Prepared By: Arez Luqman Supervisor: Sarhad Ahmed
  • 2. INTRODUCTION Many reservoirs consist of multiple pay zones, producing hydrocarbons from such reservoirs can be a serious challenge for engineers. Considering the well design, drilling techniques, recovery techniques and etc.. IPR is technique to analyze multiple layer, multi zone reservoirs which is the subject of our research. To help analyze this problems we are going to use PROSPE software package IPR multilayer, in which helps in identifying the relationship between Flow rate and Reservoir pressure. 2
  • 3. OBJECTIVE The Aim and objective of this study; is to analyze multi- zone completion using Multilayer IPR within PROSPER software package. As well as to analyze an input data to show how to model commingled production from multiple zones. 3
  • 4. Fluid Performance (IPR) • The Inflow Performance Relationship (IPR) describes the behavior of the well’s flowing pressure and production rate, which is an important graph in understanding the reservoir/well behavior and quantifying the production rate. • Productivity index (PI) is defined as the ratio between the flow rates of a well to the draw dawn pressure drop with in the reservoir. Symbolized by with it is abbreviation of (PI). The commonly used term (PI) represents one point on inflow performance curve. The PI expressed in bbl/day/Psi of total liquid (oil + water) as: 𝑃𝐼 = 𝐽 = 𝑄 𝑜+𝑄 𝑤 𝑃 𝑅−𝑃 𝑤𝑓 Where 𝑄𝑜 = 𝑜𝑖𝑙 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒, 𝑞𝑤 = 𝑤𝑎𝑡𝑒𝑟 𝑓𝑙𝑜𝑤 𝑟𝑎𝑡𝑒, 𝑃 𝑅 = 𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑠𝑡𝑎𝑡𝑖𝑐 𝑤𝑒𝑙𝑙 𝑏𝑜𝑟𝑒 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒, 𝑃 𝑤𝑓 = 𝑓𝑙𝑜𝑤𝑖𝑛𝑔 𝑤𝑒𝑙𝑙 𝑏𝑜𝑟𝑒 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 4
  • 5. IPR Predicting Correlations Vogel’s Method Standing’s Method Fetkovich’s Method Couto`s Method Al Saadoon`s Method 5
  • 6. Fluid Performance (VLP) • VLP is defined as the ratio between the tubing pressure intakes (PIN) versus the amount of flow rate (q) at the surface Reasons behind pressure decline: • Vertical well • Friction 6
  • 7. Multiphase-Phase Flow • Single-phase liquid • Bubble flow • Mist flow • Slug Flow • Annular flow Flow Regimes 7
  • 8. COMPLETION Terms of Completion • to meet the requested targets of production/injection rates • to choose the simplest layout from the possibilities available for a given level of functionality • to meet the needs of safety and respect for the environment • to provide enough flexibility for any changes during the working life of the well Completion Effectiveness • Greater production • in terms of their effectiveness over time (less work over, simpler management) Well completion is an upstream petroleum activity whose aim is to furnish the well, once it has been drilled and cased, with all of the equipment needed to bring the hydrocarbons to the surface, both in the case of natural flow Completion Engineering Aims: 8
  • 9. COMPLETION TYPES Classification By Reservoir/Wellbore Interface Classification By Mode Of Production Classification By Completion Geometry 9
  • 10. CLASSIFICATION BY RESERVOIR/WELLBORE INTERFACE 10 OPEN HOLE COMPLETIONS CASED HOLE COMPLETIONS
  • 11. OPEN-HOLE COMPLETION Open-Hole Completion Advantages No perforating expense Can be easily deepened and converted to a liner type completion. With a gravel pack provides excellent sand control Require minimum rig time on completion there is no formation damage from cement Full diameter of pay zone The production casing set on top of production zone before drilling the production formation that contains the hydrocarbon fluids, and then after casing was cemented, producing formation drilled . 11
  • 12. OPEN-HOLE COMPLETION Limitations: Gas and water production difficult to control Selective critical section in production zone for fracturing and acidizing more difficult May require frequent well-bore clean out 12
  • 13. COMPLETION TYPES • UNCEMENTED LINER COMPLETIONS • CEMENTED LINER COMPLETIONS • UNCEMENTED LINER COMPLETIONS In some formations hydrocarbons exist in regions where the rock particles are not bonded together and sand will move towards the well bore as well fluids are produced. The use of an un-cemented liner (slotted or screened) acts as a strainer stopping the flow of sand. Liners are hung off from the bottom of the production casing 13
  • 14. COMPLETION TYPES Various types of un-cemented liner are as follows: • Slotted Pipe • Wire Wrapped Screens • External Gravel Pack • Resin Injection 14
  • 15. COMPLETION TYPES • PERFORATED CEMENTED LINER COMPLETIONS In perforated cemented liner completions, the casing is set above the intended productive interval, and the latter then drilled. A liner is cemented in place which is subsequently punctured (perforated) by shaped explosive charges 15
  • 16. COMPLETION TYPES Advantages : • Excessive gas and water production can be controlled more easily • Adaptable to multiple completion techniques • Can be easily deepened • Will control most sand Limitations : • Cost of casing cement and perforating for long zones . • Well productivity is less than productivity of open-hole completion . • No adaptable to special drilling techniques to minimize formation damage . 16
  • 17. Cased-hole Completion 17 Advantages: Excessive gas and water production can be controlled more easily Adaptable to multiple completion techniques Can be easily deepened Will control most sand Limitations: Cost of casing cement and perforating for long zones. Well productivity is less than productivity of open- hole completion . No adaptable to special drilling techniques to minimize formation damage . the hole is drilled through the target formation(s) and production casing is run and cemented in the hole
  • 18. CLASSIFICATION BY MODE OF PRODUCTION NATURAL FLOW • When a hydrocarbon reservoir can sustain flow due to its natural pressure ARTIFICIAL LIFT • Artificial lift methods are necessary when a reservoir's natural pressure is insufficient to deliver liquids to surface production facilities 18
  • 19. CLASSIFICATION BY COMPLETION GEOMETRY High production rate Corrosive well fluids High pressures governmental policies 19 Single zone completion Factors leading to selection of single zone completions :
  • 20. SINGLE-ZONE COMPLETION Probability of well completion for single zone depending on objectives from well drilling ,and that include: Well produce through production casing Well produce through production casing and production tubing Well produce through production tubing Well produce by pumping Gas lift well 20
  • 21. MULTIPLE-ZONE COMPLETION • High producing • Faster payout Factors leading to selection of multiple completion : • The requirements for well servicing/ work over operations become more frequent . • they are more complex and time consuming. • there are many more potential leak paths than in a simple completion, The main disadvantages of multiple zone completions are that: 21
  • 22. MULTIPLE-ZONE COMPLETION Numerous configuration are possible utilized single and multiple string of tubing: Single-well with alternate completion Dual completion single packer, single tubing string Cross-over dual completion– single string Dual completion-parallel string- multiple packer Triple completion 22
  • 23. WELL MODELING (PROSPER) APPLICATIONS OF PROSPER : • Design and optimize the well completion configuration including horizontal and multilateral wells and tubing and pipelines sizes • Design and select the proper artificial lift methods such as gas lift, hydraulic pump and electrical submersible pump • Generate IPR and VLP curves for use in simulators such as Eclipse • Calculate pressure losses in different locations of well production system such as in wells, flow lines and across chokes. • Analyze the effect of component changes in the production system such as tubing size, perforation density and surface choke size in the naturally flowing wells and GLR in the gas lift wells . 23
  • 26. RESULT AND DISSCUSION • The well produces 36 MMscf/d . • The upper zone produce a little roughly (20MMscf/d ) whereas the lower zone produce (16 MMscf/d.) 26
  • 27. RESULT AND DISSCUSION The gas produced by combine upper and lower completion are (36 MMscf /d ) and the upper zone produced gas (20MMscf/d) while the lower zone produced gas (16 MMscf/d). There is no crossflow certain under the condition . The average flow rate is (71.5 MMscf/d) that is a combine upper and the lower layer completion (41 &30.5 MMscf/d) depend of the curve inflow multilayer plot 27
  • 29. Reference • Agip (1996) Well completion and workover course, Agip, 2v. • SPE 114946, New Semi-Analytical Solutions for Multilayer Reservoirs • VogelJ.V. (1968) Inflow performance relationships for solution gas drive wells, «Journal of Petroleum Technology», January, 83-92 • Rabia, H., 2007. well Engineering & Construction. 1st ed. Tulsa : s.n. • Carden, R. S. & Grace, R. D., 2007. HORIZONTAL ND DIRECTIONAL DRILING. 1st ed. Tulsa,Oklahoma: PETROSKILLS, LLC. AN OGCI COMPANY. • Ltd., P. E., 2010. PROSPER Manual. s.l.:s.n. • Anderson R.O. (1984) Fundamentals of the petroleum industry, Norman (OK), University of Oklahoma Press. 29

Notes de l'éditeur

  1. The gas produced by combine upper and lower completion are (36 MMscf /d ) and the upper zone produced gas (20MMscf/d) while the lower zone produced gas (16 MMscf/d). There is no crossflow certain under the condition . The average flow rate is (71.5 MMscf/d) that is a combine upper and the lower layer completion (41 &30.5 MMscf/d) depend of the curve inflow multilayer plot
  2. Depending on IPR and VLP graph combined we found the Q(total flow rate ) and Pwf (well pressure ) Q=39 MMscf / d Pwf=2200 Psi